CN203843361U - Postwelding part disassembling mechanism for electric pole steel reinforcement framework - Google Patents
Postwelding part disassembling mechanism for electric pole steel reinforcement framework Download PDFInfo
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- CN203843361U CN203843361U CN201420292765.2U CN201420292765U CN203843361U CN 203843361 U CN203843361 U CN 203843361U CN 201420292765 U CN201420292765 U CN 201420292765U CN 203843361 U CN203843361 U CN 203843361U
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- cylinder
- plate
- sliding platform
- steel reinforcement
- inloading part
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 52
- 230000002787 reinforcement Effects 0.000 title claims abstract description 52
- 239000010959 steel Substances 0.000 title claims abstract description 52
- 230000007246 mechanism Effects 0.000 title claims abstract description 19
- 238000003466 welding Methods 0.000 claims abstract description 56
- 238000005476 soldering Methods 0.000 claims description 34
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 16
- 229910052802 copper Inorganic materials 0.000 claims description 16
- 239000010949 copper Substances 0.000 claims description 16
- 210000003205 muscle Anatomy 0.000 claims description 10
- 238000009413 insulation Methods 0.000 claims description 8
- 230000000694 effects Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 5
- 230000008901 benefit Effects 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 2
- 238000009434 installation Methods 0.000 abstract 1
- 230000003014 reinforcing effect Effects 0.000 description 24
- 239000004567 concrete Substances 0.000 description 16
- 238000004519 manufacturing process Methods 0.000 description 10
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000010412 perfusion Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
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Abstract
The utility model relates to a postwelding part disassembling mechanism for an electric pole steel reinforcement framework. The postwelding part disassembling mechanism comprises a sliding platform plate, a sliding platform plate air cylinder, a lifting device, a part dissembling push-out device and a resistance welding tong device, wherein the sliding platform plate air cylinder is connected to the side of the sliding platform plate, drives the sliding platform plate and slides along the surface of an installation plate, the lifting device comprises a lifting guiding plate air cylinder and a lifting guiding plate which is movably connected with the lifting guiding plate air cylinder and used for lifting in the perpendicular direction, the part disassembling push-out device comprises a part disassembling air cylinder and a part disassembling push-out plate which is connected with the part disassembling air cylinder and used for pushing disassembled parts outwards, the resistance welding tong device is used for welding and clamping, and the resistance welding tong device, the lifting device and the part disassembling push-out device are respectively installed on the sliding platform plate. The postwelding part disassembling mechanism has the advantages that welding forming and part disassembling are facilitated, an operator only needs to be responsible for placing the erection ring or the steel reinforcement bar in the welding process, labor intensity is greatly reduced, and therefore the degree of automation is improved.
Description
Technical field
The utility model relates to a kind of electric pole framework of steel reinforcement bonding machine technical field, especially relates to a kind of electric pole framework of steel reinforcement postwelding inloading part mechanism.
Background technology
Manufacture field at electric pole, the manufacture that comprises reinforced concrete pole is all or mainly taking manual operation as main.First on point reinforcing plate type mould forming a line with several, put the reinforcing rod of half, reinforcing rod comprises long reinforcing rod and bar dowel bar, then between framework of steel reinforcement top end and butt, place the vertical circle of a frame every a segment distance, the about 500mm of frame vertical circle spacing, then carry out manual welding at the overlapping place of cross of reinforcing rod and the vertical circle of frame, the method of welding can be manual carbon-dioxide arc welding or manual electric arc welding, after having welded, again this semi-finished product framework of steel reinforcement is put on another point reinforcing plate type mould of having put second half reinforcing rod well and proceeds manual welding.After having welded, then operation is below carried out in the framework of steel reinforcement demoulding, as winding screw muscle etc., finally complete finished product skeleton is hung in punching block to concrete perfusion.
At present, electric pole framework of steel reinforcement has two kinds, and the first is the electric pole framework of steel reinforcement that reinforcing rod adds built-in vertical circle welding fabrication, form by manual welding at present, and be traditional ripe framework of steel reinforcement; The second is without built-in vertical coil structures, is that circle distribution reinforcing rod external spiral is wound around the cold wire drawing type framework of steel reinforcement of welding, and this framework of steel reinforcement is to be welded with the portable seam welder that knots, and is to occur in 80 mid-nineties 90s, comparatively novel framework of steel reinforcement.
It is high that the first framework of steel reinforcement has intensity, relatively the low advantage of the second skeleton cost.
The second framework of steel reinforcement is owing to being machining, therefore labour intensity is relatively low, but owing to adopting thicker cold drawn silk, and solder joint is a lot, therefore cost is higher, and can not manufacture the less framework of steel reinforcement in tip footpath, can't use the reinforcing rod that postwelding is had to welding point, because the diameter of welding point is excessive, welding point can not be smoothly by leading muscle hole in welded disc, if will lead muscle hole strengthens, what the welded disc of top end direction can not cloth deposits sufficient amount leads muscle hole, and fixedly make framework of steel reinforcement when welding of bar dowel bar because leading muscle hole, can not realize the even calibration in framework of steel reinforcement termination.So seam welder is not also promoted in electric pole industry so far.
There is following defect in the manufacturing process of traditional vertical circle of manual welding pantograph:
The technique of l, whole framework of steel reinforcement all completes under manual operations, perpendicularity and dimensional accuracy between the uniformity of each solder joint weld strength, the vertical circle of frame and reinforcing rod are all the personal experiences who relies on Welder, can not all have fine qualities by every electric pole framework of steel reinforcement of uniform guarantee.
2, the technique of whole framework of steel reinforcement is all manually to operate, and production efficiency is low, because of Welder's qualification difference, has certain difference weld interval.Two people are per hour does four electric pole frameworks of steel reinforcement.
3, arc welding and carbon-dioxide arc welding have arc light, metallic dust etc., and environment is had to pollution, though take to establish the measure such as ventilating fan, air-introduced machine in factory building, working environment is more severe more, and how many Welders and other workmans are had to harm.In production scene, welding machine, welding wire, welding rod and gas cylinder etc. are deposited on the spot, and power line also tows on ground, is that scene is comparatively mixed and disorderly, form potential safety hazard.
Summary of the invention
the utility model is intended at least solve one of technical problem existing in prior art.
For this reason, an object of the present utility model is to propose a kind of electric pole framework of steel reinforcement postwelding inloading part mechanism that can facilitate inloading part, be convenient to welding fabrication and improve automaticity.
According to a kind of electric pole framework of steel reinforcement postwelding inloading part of the present utility model mechanism, it is characterized in that: comprise sliding platform plate; Sliding platform plate cylinder, described sliding platform plate cylinder is connected in sliding platform plate side, and drives sliding platform plate, and along installing plate surface sliding; Picking-up device, described picking-up device comprises picking-up guide plate cylinder, and picking-up guide plate cylinder is connected with the picking-up guide plate for vertical direction lifting; Inloading part ejecting device, described inloading part ejecting device comprises inloading part cylinder, and inloading part cylinder is connected with for extrapolated inloading part head board; Electric resistance welding clamp device, described electric resistance welding clamp device is for welding and clamping; Described electric resistance welding clamp device, picking-up device and inloading part ejecting device are installed on respectively on sliding platform plate.
In addition, also there is following additional technical feature according to a kind of electric pole framework of steel reinforcement postwelding inloading part of the present utility model mechanism: according to embodiment more of the present utility model, further concrete, described electric resistance welding clamp device comprises cylinder mounting plate, and cylinder mounting plate one side is provided with weld cylinder and clamping cylinder, weld cylinder is connected respectively moving electrode soldering tip and fixture block with clamping cylinder, cylinder mounting plate opposite side is fixed with copper seat, copper seat front end is also connected with the main muscle pad insulation board for placing and rise insulating effect, and copper seat front end side is provided with stationary electrode soldering tip.
Further concrete, described moving electrode soldering tip and fixture block are positioned at copper seat side, and described stationary electrode soldering tip is positioned at moving electrode soldering tip and fixture block dead ahead.
Further concrete, between described copper seat and cylinder mounting plate, be provided with a horn insulation board.
Further concrete, described sliding platform plate is also provided with installing plate.
Further concrete, described installing plate is provided with chute, and the support raised line that described sliding platform plate bottom surface is set supports raised line and is placed in chute, and slides in chute.
Further concrete, described installing plate is provided with a sliding platform plate cylinder.
Further concrete, described installing plate side is fixed with a skeleton bottom plate for support.
The beneficial effects of the utility model are: 1, utilize picking-up device to realize framework of steel reinforcement and rotate, the effect that electric resistance welding clamp device plays clamping and welds, inloading part ejecting device, the framework of steel reinforcement automatic stripping of welding fabrication, makes this structure have the welding fabrication of being convenient to and facilitates inloading part; 2,, in welding process, operating personnel only need be responsible for the vertical circle of rack or reinforcing rod, greatly reduce labour intensity, thereby promote automaticity.
Brief description of the drawings
Above-mentioned and/or additional aspect of the present utility model and advantage accompanying drawing below combination is understood becoming the description of embodiment obviously and easily.
Fig. 1 is according to structural representation of the present utility model.
Fig. 2 is installing plate, sliding platform plate, picking-up device and the connected structural representation of inloading part ejecting device.
Fig. 3 is the structural representation of electric resistance welding clamp device.
It is below description of reference numerals
Installing plate 1, sliding platform plate cylinder 101, sliding platform plate 2, electric resistance welding clamp device 3, weld cylinder 301, clamping cylinder 302, cylinder mounting plate 303, moving electrode soldering tip 304, fixture block 305, copper seat 306, main muscle pad insulation board 307, stationary electrode soldering tip 308, inloading part cylinder 4, inloading part head board 401, picking-up guide plate cylinder 5, picking-up guide plate 501, skeleton bottom plate 6, framework of steel reinforcement 7, the vertical circle 701 of frame, reinforcing rod 702.
Detailed description of the invention
Describe embodiment of the present utility model below in detail, the example of described embodiment is shown in the drawings, and wherein same or similar label represents same or similar element or has the element of identical or similar functions from start to finish.Be exemplary below by the embodiment being described with reference to the drawings, only for explaining the utility model, and can not be interpreted as restriction of the present utility model.
Below with reference to Fig. 1 to Fig. 3, a kind of electric pole framework of steel reinforcement postwelding inloading part mechanism according to the utility model embodiment is described.
As shown in Figure 1 to Figure 3, comprise sliding platform plate 2; Sliding platform plate cylinder 101, described sliding platform plate cylinder 101 is connected in sliding platform plate 2 sides, and drives sliding platform plate 2, and along installing plate 1 surface sliding; Picking-up device, described picking-up device comprises picking-up guide plate cylinder 5, and picking-up guide plate cylinder 5 is connected with the picking-up guide plate 501 holding up for vertical direction lifting; Inloading part ejecting device, described inloading part ejecting device comprises inloading part cylinder 4, and inloading part cylinder 4 is connected with for extrapolated inloading part head board 401; Electric resistance welding clamp device 3, described electric resistance welding clamp device 3 is for welding and clamping; Described electric resistance welding clamp device 3, picking-up device and inloading part ejecting device are installed on respectively on sliding platform plate 2.
In addition, also there is following additional technical feature according to a kind of electric pole framework of steel reinforcement postwelding inloading part of the present utility model mechanism: according to embodiment more of the present utility model, as shown in Figure 3, further concrete, described electric resistance welding clamp device comprises cylinder mounting plate 303, and cylinder mounting plate 303 1 sides are provided with weld cylinder 301 and clamping cylinder 302, weld cylinder 301 is connected respectively moving electrode soldering tip 304 and fixture block 305 with clamping cylinder 302, cylinder mounting plate 303 opposite sides are fixed with copper seat 306, copper seat 306 front ends are also connected with the main muscle pad insulation board 307 for placing and rise insulating effect, copper seat 306 front end sides are provided with stationary electrode soldering tip 308.
The operation principle of electric resistance welding clamp device: the first, put into the vertical circle 701 of frame between stationary electrode soldering tip 308 and fixture block 305, when the piston rod that drives clamping cylinder 302 stretches out and carries fixture block 305 and move to stationary electrode soldering tip 308, so on the edge of the vertical circle 701 of clamping support between the bottom of stationary electrode soldering tip 308 and fixture block 305 (wherein stationary electrode soldering tip 308 abuts against the vertical circle of frame 701 inner ring edges, and fixture block 305 abuts against the vertical circle of frame 701 edges, outer ring); The second, the upper surface of main muscle pad insulation board 307 is placed reinforcing rod 702, when the piston rod that drives weld cylinder 301 stretches out and carries moving electrode soldering tip 304 and move to stationary electrode soldering tip 308, between top at stationary electrode soldering tip 308 like this and moving electrode soldering tip 304, clamp vertical circle 701 and the reinforcing rod 702 under the overlapping state of cross, the vertical circle 701 of frame and reinforcing rod 702 are welded to (be that stationary electrode soldering tip 308 and moving electrode soldering tip 304 access respectively same electric power loop and apply timing electric current, the vertical circle 701 of frame and reinforcing rod 702 weld together at cross over point place); Three, drive the piston rod of tight cylinder 302 and weld cylinder 301 to retract simultaneously and carry fixture block 305 and moving electrode soldering tip 304 and depart from direction to stationary electrode soldering tip 308 and move, framework of steel reinforcement 7 is released; Four, after framework of steel reinforcement 7 rotates to an angle, then drive the piston rod of clamping cylinder 302 stretch out and carry fixture block 305 and move to stationary electrode soldering tip 308, between the bottom at stationary electrode soldering tip 308 like this and fixture block 305, enclose 701 from new clamping support is vertical; Five, repeat second step to the four steps, until machine whole framework of steel reinforcement 7; Six, after framework of steel reinforcement 7 has welded completely.
The operation principle of inloading part ejecting device: drive the piston rod of sliding platform plate cylinder 101 stretch out and carry sliding platform plate 2 and move, the vertical circle 701 of frame departs from electric resistance welding clamp device 3 sides, realizes empty avoiding and moves; Drive picking-up guide plate cylinder 5 to carry picking-up guide plate 501 and move up, reinforcing rod 702 departs from electric resistance welding clamp device 3, realizes empty avoiding and moves; Now, drive the piston rod of inloading part cylinder 4 stretch out and carry inloading part head board 401 and move towards framework of steel reinforcement 7, when inloading part head board 401 touches framework of steel reinforcement 7, and in continuation release is mobile, framework of steel reinforcement 7 can be released from electric resistance welding clamp device, and then be unloaded the framework of steel reinforcement 7 having welded completely.
Further concrete, described moving electrode soldering tip 304 and fixture block 305 are positioned at copper seat 306 sides, and described stationary electrode soldering tip 308 is positioned at moving electrode soldering tip 304 and fixture block 305 dead aheads, realize and clamping and welding function.
Wherein framework of steel reinforcement 7 comprises some reinforcing rods 702 and several vertical circle 701 compositions, all vertical circle 701 concentrics the distribution that keeps at a certain distance away form, reinforcing rod 702 is welded in the vertical circle of frame 702 outer rims successively along the vertical circle of frame 701 axis directions substantially, and every reinforcing rod 701 and each vertical circle 702 are a cross cross over point; In addition, framework of steel reinforcement 7 is that a frame founds circle 701 interior, and reinforcing rod 702 cage type part outside; Stationary electrode soldering tip 308 and fixture block 305 are combined into for the vertical circle 701 of holding frame, and order can not at will be moved in the time of welding, and stationary electrode soldering tip 308 and moving electrode soldering tip 304 are for welding the vertical circle 701 of frame and reinforcing rod 702.
Further concrete, between described copper seat 306 and cylinder mounting plate 303, be provided with a horn insulation board, effectively prevent electric action.
Further concrete, described sliding platform plate 101 is also provided with installing plate 1.
Further concrete, described installing plate 1 is provided with chute, the support raised line that described sliding platform plate 101 bottom surfaces are set, supporting raised line is placed in chute, and slide in chute, be convenient to the direction slip that sliding platform plate 2 is specified along installing plate, realize electric resistance welding clamp device 3 and separate with the vertical circle 701 of frame, realize empty avoiding and move.
Further concrete, described picking-up device is connected with sliding platform plate 101, and picking-up device comprises picking-up guide plate cylinder 5, and holds up the picking-up guide plate 501 that guide plate cylinder 5 is connected with for vertical direction lifting; Picking-up guide plate 501 carries reinforcing rod 702 and departs from electric resistance welding clamp device 3, realizes empty avoiding and moves.
Further concrete, described installing plate 1 is provided with a sliding platform plate cylinder 101, is convenient to sliding platform plate 2 and precisely moves.
Further concrete, described installing plate 1 side is fixed with a skeleton bottom plate 6 for support, the framework of steel reinforcement 7 having welded for support.The main inloading part ejecting device that leans on draws off electric resistance welding clamp device framework of steel reinforcement 7, avoids using a dead lift Shortcomings, plays the advantage that facilitates inloading part.
Although illustrated and described embodiment of the present utility model, those having ordinary skill in the art will appreciate that: in the situation that not departing from principle of the present utility model and aim, can carry out multiple variation, amendment, replacement and modification to these embodiment, scope of the present utility model is limited by claim and equivalent thereof.
Claims (8)
1. an electric pole framework of steel reinforcement postwelding inloading part mechanism, is characterized in that: comprise
Sliding platform plate;
Sliding platform plate cylinder, described sliding platform plate cylinder is connected in sliding platform plate side, and drives sliding platform plate, and along installing plate surface sliding;
Picking-up device, described picking-up device comprises picking-up guide plate cylinder, and picking-up guide plate cylinder is connected with the picking-up guide plate for vertical direction lifting;
Inloading part ejecting device, described inloading part ejecting device comprises inloading part cylinder, and inloading part cylinder is connected with for extrapolated inloading part head board;
Electric resistance welding clamp device, described electric resistance welding clamp device is for welding and clamping;
Described electric resistance welding clamp device, picking-up device and inloading part ejecting device are installed on respectively on sliding platform plate.
2. electric pole framework of steel reinforcement postwelding inloading part according to claim 1 mechanism, it is characterized in that: described electric resistance welding clamp device comprises cylinder mounting plate, and cylinder mounting plate one side is provided with weld cylinder and clamping cylinder, weld cylinder is connected respectively moving electrode soldering tip and fixture block with clamping cylinder, cylinder mounting plate opposite side is fixed with copper seat, copper seat front end is also connected with the main muscle pad insulation board for placing and rise insulating effect, and copper seat front end side is provided with stationary electrode soldering tip.
3. electric pole framework of steel reinforcement postwelding inloading part according to claim 2 mechanism, is characterized in that: described moving electrode soldering tip and fixture block are positioned at copper seat side, and described stationary electrode soldering tip is positioned at moving electrode soldering tip and fixture block dead ahead.
4. electric pole framework of steel reinforcement postwelding inloading part according to claim 2 mechanism, is characterized in that: between described copper seat and cylinder mounting plate, be provided with a horn insulation board.
5. electric pole framework of steel reinforcement postwelding inloading part according to claim 1 mechanism, is characterized in that: described sliding platform plate is also provided with installing plate.
6. electric pole framework of steel reinforcement postwelding inloading part according to claim 5 mechanism, is characterized in that: described installing plate is provided with chute, and the support raised line that described sliding platform plate bottom surface is set supports raised line and is placed in chute, and slides in chute.
7. electric pole framework of steel reinforcement postwelding inloading part according to claim 1 mechanism, is characterized in that: described installing plate is provided with a sliding platform plate cylinder.
8. electric pole framework of steel reinforcement postwelding inloading part according to claim 1 mechanism, is characterized in that: described installing plate side is fixed with a skeleton bottom plate for support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420292765.2U CN203843361U (en) | 2014-06-04 | 2014-06-04 | Postwelding part disassembling mechanism for electric pole steel reinforcement framework |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420292765.2U CN203843361U (en) | 2014-06-04 | 2014-06-04 | Postwelding part disassembling mechanism for electric pole steel reinforcement framework |
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| Publication Number | Publication Date |
|---|---|
| CN203843361U true CN203843361U (en) | 2014-09-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420292765.2U Expired - Lifetime CN203843361U (en) | 2014-06-04 | 2014-06-04 | Postwelding part disassembling mechanism for electric pole steel reinforcement framework |
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| CN (1) | CN203843361U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106363311A (en) * | 2015-07-29 | 2017-02-01 | 朱玉兵 | Reinforcement cage welding machine for road and bridge construction |
-
2014
- 2014-06-04 CN CN201420292765.2U patent/CN203843361U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106363311A (en) * | 2015-07-29 | 2017-02-01 | 朱玉兵 | Reinforcement cage welding machine for road and bridge construction |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140924 |