CN103909356A - Automatic balcony guardrail welding machine and operation method thereof - Google Patents
Automatic balcony guardrail welding machine and operation method thereof Download PDFInfo
- Publication number
- CN103909356A CN103909356A CN201410116310.XA CN201410116310A CN103909356A CN 103909356 A CN103909356 A CN 103909356A CN 201410116310 A CN201410116310 A CN 201410116310A CN 103909356 A CN103909356 A CN 103909356A
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- Prior art keywords
- fixed mount
- vertical tube
- horizontal
- automatic welding
- fixed
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Resistance Welding (AREA)
Abstract
The invention discloses an automatic balcony guardrail welding machine comprising a base and two columns. One end of the base is provided with a guide rail, a sliding seat is slidingly connected on the guide rail, and automatic welding guns are slidingly connected on the two columns respectively and are in signal connection with a computer control center. A movable vertical tube holder and a fixed vertical tube holder are further arranged between the two columns, two horizontal tube holders are further arranged between the movable vertical tube holder and the fixed vertical tube holder, a plurality of small racks are slidingly connected on the horizontal tube holders, and a clamping cylinder is connected on each small rack. An operation method of automatic balcony guardrail welding machine includes the steps of adjusting, clamping, welding and taking off a guardrail. Vertical tubes and horizontal tubes are clamped quickly, then the automatic welding guns with welding stroke set in advance are used for welding, and accordingly actual measurement shows that work efficiency can be increased by more than ten times; meanwhile, welding quality can be improved greatly; due to improvement of quality of welded joints, a process of grinding the welded joints after manual welding can be omitted.
Description
Technical field
The present invention relates to a kind of welding equipment, relate to specifically a kind of balcony that carries out automatic welding after can quick-clamping and block bar automatic welding machine and method of operating thereof.
Background technology
Along with the propelling of Urbanization Process In China, the real estate sustainable development of various places, it is also increasing that balcony blocks the market of bar, existing balcony block bar substantially by rectangular steel tube by being manually welded.As everyone knows, present cost of labor is more and more higher, meanwhile, the weld seam while blocking bar welding due to balcony is shorter, simultaneously because the wall of steel pipe is thinner, require very high to welder's operant level, topmost, the labour intensity of artificial welding is very high, and work efficiency is lower, weldquality is less stable also, conventionally after welding completes, also needs butt welded seam to polish repairing.
Summary of the invention
For overcoming above-mentioned defect, the present invention aims to provide one and alleviates labor intensity of operating staff, enhances productivity greatly, the balcony of welding quality blocks bar automatic welding machine and mode of operation thereof.
For achieving the above object, the technical solution used in the present invention is: a kind of balcony blocks bar automatic welding machine, comprise a base, two root posts, one end of described base has a guide rail, on described guide rail, slidably connect a sliding seat, described two root posts are respectively moving column and determine column, describedly determine column and be vertically fixed on base, described moving column is vertically fixed on sliding seat, on described two root posts, slidably connect respectively automatic welding gun, described automatic welding gun is connected with computer control centre signal; Between described two root posts, also have a moving vertical tube fixed mount and one and determine vertical tube fixed mount, described moving vertical tube fixed mount is vertically fixed on sliding seat, describedly determines vertical tube fixed mount and is vertically fixed on base; Described moving vertical tube fixed mount and determine also have two horizontal tube fixed mounts between vertical tube fixed mount, slidably connects several little on described horizontal tube fixed mount, be connected with respectively a clamping cylinder on described little.
Described two horizontal tube fixed mounts are respectively a moving horizontal fixed mount and a fixed horizontal fixed mount, and described moving horizontal fixed mount is vertically fixed on sliding seat, and described fixed horizontal fixed mount is vertically fixed on base.
Described moving vertical tube fixed mount and determine vertical tube fixed mount and there is magnetic.
On described horizontal tube fixed mount, there is rule.
On described little, also have respectively a valve switch, each valve switch is connected with a corresponding clamping cylinder respectively.
On every root post, slidably connect respectively two automatic welding guns, described automatic welding gun is on same level position.
Balcony of the present invention blocks bar automatic welding machine, and its method of operating is:
Step 1, regulates: first block bar according to the balcony of required welding, regulate the position of each horizontal fixed mount, and then regulate the impulse stroke of automatic welding gun;
Step 2, clamping: first two vertical tubes be respectively fixed to moving vertical tube fixed mount and determine vertical tube fixed mount, when fixing, one end of vertical tube being offseted with base and sliding seat respectively; Then horizontal tube put into respectively on two horizontal fixed mounts little upper after, open clamping cylinder, horizontal tube is clamped, when placement, one end of horizontal tube be fixed on the vertical tube of determining on vertical tube fixed mount and offset;
Step 3, welding: start sliding seat and move horizontally to determining vertical tube fixed mount direction, the other end of horizontal tube is offseted with the vertical tube being fixed on moving vertical tube fixed mount, open automatic welding gun, automatic welding gun is according to the program setting in computer control centre in advance, and weld the contact position successively every horizontal tube and vertical tube being offseted;
Step 4, de-bar, completes after welding, first controls automatic welding gun and resets, and then starts sliding seat and clamping cylinder and resets, and the bar that blocks that completes welding can be taken off.
Adopt balcony of the present invention to block bar automatic welding machine and method of operating thereof, by quick-clamping vertical tube and horizontal tube, then adopt the automatic welding gun that sets in advance welding stroke to weld, reality is calculated, ten times of above work efficiency can be improved, meanwhile, the quality of welding can be improved greatly again, due to the raising of weldquality, can save the process that butt welded seam is polished after artificial welding.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is working state structure schematic diagram of the present invention;
Fig. 3 is side structure schematic diagram of the present invention.
In figure: 1-base, 2-moves column, 3-guide rail, 4-sliding seat, 5-determines column, 6-automatic welding gun, 7-moves vertical tube fixed mount, and 8-determines vertical tube fixed mount, 9-clamping cylinder, 10-moves horizontal fixed mount, the fixed horizontal fixed mount of 11-, 12-valve switch, 13-rule, 14-vertical tube, 15-horizontal tube, little of 16-.
The specific embodiment
As depicted in figs. 1 and 2, the invention discloses a kind of balcony and block bar automatic welding machine, comprise a base 1, two root posts, one end of described base 1 has a guide rail 3, slidably connects a sliding seat 4 on described guide rail 3, and described two root posts are respectively moving column 2 and determine column 5, describedly determine column 5 and be vertically fixed on base 1, described moving column 2 is vertically fixed on sliding seat 4, by mobile sliding seat 4, can drive moving column 2 to determine that column 5 directions are done to approach or away from movement; On described two root posts, slidably connect respectively automatic welding gun 6, described automatic welding gun 6 is connected with computer control centre signal, under the signal controlling of computer control centre, described automatic welding gun 6 can be done moving up and down of vertical direction along column on the one hand, can in the time moving to certain distance, start on the other hand welding job, and stop welding job in welding after one segment distance, continue to carry out after descending the repetition of above-mentioned action; Between described two root posts, also have a moving vertical tube fixed mount 7 and one and determine vertical tube fixed mount 8, described moving vertical tube fixed mount 7 is vertically fixed on sliding seat 4, describedly determines vertical tube fixed mount 8 and is vertically fixed on base 1; Described moving vertical tube fixed mount 7 and determine also there are two horizontal tube fixed mounts between vertical tube fixed mount 8, on described horizontal tube fixed mount, slidably connect several little 16, on described little 16, be connected with respectively a clamping cylinder 9, by clamping cylinder 9, the horizontal tube 15 being placed on little 16 can be clamped.
In the time of practical application, described two horizontal tube fixed mounts are made as respectively a moving horizontal fixed mount 10 and a fixed horizontal fixed mount 11 conventionally, and described moving horizontal fixed mount 10 is vertically fixed on sliding seat 4, and described fixed horizontal fixed mount 11 is vertically fixed on base 1.Like this, by mobile sliding seat 4, can drive moving horizontal fixed mount 10 to surely horizontal fixed mount 11 directions do to approach or away from movement, the welding of blocking bar to adapt to the balcony of different size.
Conventionally described moving vertical tube fixed mount 7 and determine vertical tube fixed mount 8 and there is magnetic.Like this, the vertical tube 14 of steel can directly be adsorbed on respectively moving vertical tube fixed mount 7 and determine on vertical tube fixed mount 8, convenient and swift.
On described horizontal tube fixed mount, there is rule 13.By rule 13, can regulate easily the position of little 16, the welding of blocking bar to adapt to the balcony of different specification size.
For Quick-clamped horizontal tube 15, also there is respectively a valve switch 12 on described little 16, each valve switch 12 is connected with a corresponding clamping cylinder 9 respectively.After horizontal tube 15 is put on corresponding little 16, the inner of horizontal tube 15 touches valve switch 12, and described valve switch 12 is opened rear compressed air input clamping cylinder 9, makes the cylinder head of clamping cylinder 9 stretch out clamping horizontal tube 15.
For further improving work efficiency, as shown in Figure 3, on every root post, slidably connect respectively two automatic welding guns 6, described automatic welding gun 6 is on same level position.Like this, clamped one time, one-off can weld two faces that block bar simultaneously, improves work efficiency more than one times.
Balcony of the present invention blocks bar automatic welding machine, and its method of operating is:
Step 1, regulate: first block bar according to the balcony of required welding, regulate on each horizontal fixed mount the position of little 16, can respectively each little 16 after moving to desired location, be fixed horizontal fixed mount by the rule 13 on horizontal tube fixed mount, and then by the impulse stroke of computer control centre adjusting automatic welding gun 6, regulate automatic welding gun 6 descending with certain speed, and going downwards to beginning or end welding job after multiple distance segment of setting; Complete after adjusting, can form and block the vertical tube 14 of bar and the placement of horizontal tube 15 has been fixed;
Step 2, clamping: first two vertical tubes 14 are respectively fixed to moving vertical tube fixed mount 7 and determine vertical tube fixed mount 8, when fixing, one end of vertical tube 14 is offseted with base 1 and sliding seat 4 respectively, in the time that vertical tube 14 adopts steel, can be directly with the magnetic moving vertical tube fixed mount 7 of tool with determine vertical tube fixed mount 8 and adsorb mutually and be connected, described moving vertical tube fixed mount 7 and determine also to have needed on vertical tube fixed mount 8 locating piece, so that the lateral attitude of vertical tube 14 is positioned and to be placed restrictions on, certainly, the fixed form of vertical tube 14 can also adopt the modes such as other conventional clamping except magnetic absorption, then after horizontal tube 15 being put into respectively on little 16 on two horizontal fixed mounts, open clamping cylinder 9, horizontal tube 15 is clamped, in the time thering is valve switch 12 on little 16, after horizontal tube 15 is put on corresponding little 16, the inner of horizontal tube 15 touches valve switch 12, and described valve switch 12 is opened rear compressed air input clamping cylinder 9, makes the cylinder head of clamping cylinder 9 stretch out clamping horizontal tube 15.When placement, one end of horizontal tube 15 be fixed on the vertical tube 14 of determining on vertical tube fixed mount 8 and offset;
Step 3, welding: start sliding seat 4 and move horizontally to determining vertical tube fixed mount 8 directions, the other end of horizontal tube 15 and the vertical tube 14 being fixed on moving vertical tube fixed mount 7 are offseted, so far, completed the location of blocking before bar welding with fixing; Open automatic welding gun 6, automatic welding gun 6 is according to the program setting in computer control centre in advance, the contact-making surface successively every horizontal tube 15 and vertical tube 14 being offseted welds, in the time slidably connecting respectively two automatic welding guns 6 on every root post, automatic welding gun 6 welds with two limits of the contact-making surface of horizontal tube 15 blocking bar vertical tube 14 respectively in descending process simultaneously;
Step 4, de-bar, completes after welding, first controls automatic welding gun 6 and resets, and then starts sliding seat 4 and clamping cylinder 9 resets, and the bar that blocks that completes welding can be taken off.The action of described sliding seat 4 and clamping cylinder 9 all can be controlled by computer control centre.
Claims (7)
1. a balcony blocks bar automatic welding machine, comprise a base (1), two root posts, the one end that it is characterized in that described base (1) has a guide rail (3), on described guide rail (3), slidably connect a sliding seat (4), described two root posts are respectively moving column (2) and determine column (5), describedly determine column (5) and be vertically fixed on base (1), described moving column (2) is vertically fixed on sliding seat (4), on described two root posts, slidably connect respectively automatic welding gun (6), described automatic welding gun (6) is connected with computer control centre signal, between described two root posts, also have a moving vertical tube fixed mount (7) and one and determine vertical tube fixed mount (8), it is upper that described moving vertical tube fixed mount (7) is vertically fixed on sliding seat (4), describedly determines vertical tube fixed mount (8) and be vertically fixed on base (1), described moving vertical tube fixed mount (7) and determine also have two horizontal tube fixed mounts between vertical tube fixed mount (8), slidably connects several little (16) on described horizontal tube fixed mount, on described little (16), be connected with respectively a clamping cylinder (9).
2. balcony according to claim 1 blocks bar automatic welding machine, it is characterized in that described two horizontal tube fixed mounts are respectively a moving horizontal fixed mount (10) and a fixed horizontal fixed mount (11), it is upper that described moving horizontal fixed mount (10) is vertically fixed on sliding seat (4), and described fixed horizontal fixed mount (11) is vertically fixed on base (1).
3. balcony according to claim 1 blocks bar automatic welding machine, it is characterized in that described moving vertical tube fixed mount (7) and determine vertical tube fixed mount (8) having magnetic.
4. balcony according to claim 1 blocks bar automatic welding machine, it is characterized in that on described horizontal tube fixed mount, having rule (13).
5. balcony according to claim 1 and 2 blocks bar automatic welding machine, it is characterized in that also having respectively a valve switch (12) on described little (16), and each valve switch (12) is connected with a corresponding clamping cylinder (9) respectively.
6. balcony according to claim 1 blocks bar automatic welding machine, it is characterized in that slidably connecting respectively two automatic welding guns (6) on every root post, and described automatic welding gun (6) is on same level position.
7. balcony according to claim 2 blocks bar automatic welding machine, and its method of operating is:
Step 1, regulates: first block bar according to the balcony of required welding, regulate the position of each horizontal fixed mount, and then regulate the impulse stroke of automatic welding gun (6);
Step 2, clamping: first two vertical tubes (14) be respectively fixed to moving vertical tube fixed mount (7) and determine vertical tube fixed mount (8), when fixing, one end of vertical tube (14) being offseted with base (1) and sliding seat (4) respectively; Then after horizontal tube (15) being put into respectively on two horizontal fixed mounts, open clamping cylinder (9), horizontal tube (15) clamped, when placement, one end of horizontal tube (15) be fixed on the vertical tube (14) of determining on vertical tube fixed mount (8) and offset;
Step 3, welding: start sliding seat (4) and move horizontally to determining vertical tube fixed mount (8) direction, the other end of horizontal tube (15) is offseted with the vertical tube (14) being fixed on moving vertical tube fixed mount (7), open automatic welding gun (6), automatic welding gun (6) is according to the program setting in computer control centre in advance, and the contact-making surface successively every horizontal tube (15) and vertical tube (14) being offseted welds;
Step 4, de-bar, completes after welding, first controls automatic welding gun (6) and resets, and then starts sliding seat (4) and clamping cylinder (9) and resets, and the extension bar of holding up that completes welding can be taken off.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410116310.XA CN103909356B (en) | 2014-03-27 | 2014-03-27 | A kind of balcony blocks bar automatic welding machine and method of operating thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410116310.XA CN103909356B (en) | 2014-03-27 | 2014-03-27 | A kind of balcony blocks bar automatic welding machine and method of operating thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103909356A true CN103909356A (en) | 2014-07-09 |
| CN103909356B CN103909356B (en) | 2015-09-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410116310.XA Active CN103909356B (en) | 2014-03-27 | 2014-03-27 | A kind of balcony blocks bar automatic welding machine and method of operating thereof |
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| Country | Link |
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| CN (1) | CN103909356B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110653558A (en) * | 2019-10-24 | 2020-01-07 | 安徽鑫泰亿达装饰建材有限公司 | Steel pipe welding device for producing and processing protective fence in small room |
| CN110744252A (en) * | 2019-10-24 | 2020-02-04 | 安徽鑫泰亿达装饰建材有限公司 | Steel pipe auxiliary positioning mechanism for producing and processing protective guard in cell |
| CN111318848A (en) * | 2020-03-31 | 2020-06-23 | 江西增鑫科技股份有限公司 | General frock suitable for pig farm field welding |
| CN114289921A (en) * | 2021-12-31 | 2022-04-08 | 烟台先唐钢结构有限公司 | Accurate positioning welding equipment of band steel for steel grating |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110653558A (en) * | 2019-10-24 | 2020-01-07 | 安徽鑫泰亿达装饰建材有限公司 | Steel pipe welding device for producing and processing protective fence in small room |
| CN110744252A (en) * | 2019-10-24 | 2020-02-04 | 安徽鑫泰亿达装饰建材有限公司 | Steel pipe auxiliary positioning mechanism for producing and processing protective guard in cell |
| CN110653558B (en) * | 2019-10-24 | 2021-08-06 | 安徽鑫泰亿达装饰建材有限公司 | Steel pipe welding device for producing and processing protective fence in small room |
| CN111318848A (en) * | 2020-03-31 | 2020-06-23 | 江西增鑫科技股份有限公司 | General frock suitable for pig farm field welding |
| CN114289921A (en) * | 2021-12-31 | 2022-04-08 | 烟台先唐钢结构有限公司 | Accurate positioning welding equipment of band steel for steel grating |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103909356B (en) | 2015-09-30 |
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