CN203738341U - Clamp spring assembling and oiling module for automatic assembling machine - Google Patents
Clamp spring assembling and oiling module for automatic assembling machine Download PDFInfo
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- CN203738341U CN203738341U CN201420122183.XU CN201420122183U CN203738341U CN 203738341 U CN203738341 U CN 203738341U CN 201420122183 U CN201420122183 U CN 201420122183U CN 203738341 U CN203738341 U CN 203738341U
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- assembling
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- jump ring
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Abstract
A clamp spring assembling and oiling module for an automatic assembling machine is composed of a vibrating disc, a linear vibrator, an intermittent feeding structure, a clamp spring assembling structure and an oiling device. Clamp springs are sorted, ranked and fed through the vibrating disc and the linear vibrator. The intermittent feeding structure comprises a layered material groove, a feeding air cylinder and a feeding pushing board. The layered material groove is provided with a material groove hole matched with the clamp springs in shape. The tail end of the linear vibrator is communicated with an inlet of the layered material groove. The feeding pushing board is fixed to an output shaft of the feeding air cylinder. A semicircular arc pushing opening is formed in the front end of the feeding pushing board. A clamp spring assembling module comprises an X-direction feeding air cylinder, an assembling air cylinder and an assembling clamping block. The motion direction of the assembling air cylinder is perpendicular to the motion direction of the X-direction feeding air cylinder. The assembling clamping block is fixed to the assembling air cylinder and provided with a clamp spring containing groove and a valve rod receding hole. The oiling device comprises a Z-direction vertical motion air cylinder, an X-direction motion air cylinder, a dispensing valve, an automatic dispensing machine and a pressure barrel. The dispensing valve is fixed to the X-direction motion air cylinder through a connecting base. The clamp spring assembling and oiling module for the automatic assembling machine is simple in structure and stable and reliable in operation.
Description
Technical field
The utility model belongs to automated assembly machine tool field, relates to a kind of spool flexible automation assembly equipment, especially a kind of jump ring assembling and the module that oils.
Background technology
The assembling work of domestic all kinds of engineering goods is all generally by completing by hand at present.But manufacturing practice shows, hand assembled is produced and is had in the ordinary course of things some open defects: 1) repeatability of product quality, uniformity are poor.Under production in enormous quantities condition, in manual assembly due to factors such as the differences of workman's mood, ambient influnence, Personal Skills and physical efficiency, therefore may there is larger difference in the product quality characteristics of different workmans, different batches, the mass property dispersion range of product will become greatly, be difficult to the quality standard that reaches higher.2) precision of product is lower.The precision of manual assembly product is owing to being subject to the restriction of workman's self-condition, is difficult to the precision level that reaches higher, and the high assembly work of part required precision is difficult to rely on and manually completes.3) labor productivity is low.It is labor-intensive that manual assembly belongs to mostly, and labor productivity depends on assembler's level of skill and qualification to a great extent, and the installation time of product is occupied quite high ratio in the time of production chief engineer.Show according to interrelated data data, the installation time of some typical products accounts for 53% left and right while producing chief engineer, completes if whole assemblings is all Artificial Control, and productivity ratio may be reduced to 40% left and right.If along with the raising of assembly automation level, productivity ratio can rise to 85%-97%, but the average automatization level of Product Assembly is only 10%-15% at present.4) assembly cost is higher.Along with the increase of cost of labor, constantly increase taking craft as the ratio that main assembling work accounts for production totle drilling cost, portioned product arrived 35%-50% even more than.Assembly fee becomes one of maximum part of many manufacturing enterprises cost.While is along with development and the application of advanced manufacturing technology, the particularly development of flexible manufacturing system and computer technology, machine-building process automation level has obtained significantly improving, assembly technology and technology are led over to a great extent, both have formed obvious contrast, make traditional hand assembled technique be faced with stern challenge.
Investigate discovery according to the author, there are family more than 300 in warm Tai Area industrial pipeline, plumbing valve class enterprise, and the output value exceedes 20,000,000,000 yuan, and wherein Taizhou Prefecture is taking hot-water heating class ceramic cartridge manufacturing enterprise as main.Reach more than 100,000,000 enterprise as example taking annual value of production, the production of its spool parts has substantially realized automation and has manufactured with semi-automatic, and the 80% even above direct labor of enterprise completes the assembly work of hot-water heating spool, assembling cost of labor drops into and has accounted for the more than 30% of mass customization; And manual assembly efficiency and product assembly quality can not ensure, assemble the fast beat that is difficult to catch up with manufacture; Add " recruitment waste " that continue to bring out in recent years and China and enter the rapid growth of cost of labor after middle income country, lacking corresponding efficient automatic flexible assembly equipment has become restriction enterprise and has improved the important bottleneck of product yield, quality.
The spool automatic assembling machine that the utility model forms, the object of assembly work is mainly ceramic cartridge.Ceramic cartridge is a kind of sanitaryware of controlling current break-make and flow by rotary valve rod, its long service life, and sealing property is superior, is widely used in faucet outlet place.It comprises the valve body being arranged in tap, is plugged with valve rod in valve body, and valve rod lower end is connected on ceramic moving plate by anechoic sheet, and ceramic moving plate and ceramic still are fitted mutually, and ceramic still is fixedly mounted in valve body, and below is also provided with compressing tablet and sealing gasket.Pottery has two relative water inlet through holes on still, ceramic moving plate with on valve body, also have the water outlet through hole corresponding with the through hole of intaking.In the time of rotary valve rod, the anechoic sheet of its lower end drives ceramic moving plate to rotate, and water inlet through hole on water outlet through hole and the still on moving plate and the delivery port on valve body is connected mutually, thereby realize water from turning core outflow.
The jump ring assembly structure the utility model proposes and the module that oils, propose based on a kind of ceramic cartridge automation assembly technology, forms a kind of spool automatic assembly equipment, and certainly, dependency structure and technology content, possess certain versatility.
Summary of the invention
In order to overcome Traditional Man assembling jump ring and artificial oiling inefficiency, oil inhomogeneous wait not enough, the utility model proposes a kind of simple in structure, automatically assemble the reliable jump ring assembling of process stabilization and the module that oils.
The utility model solves the technical scheme that its technical problem adopts:
A kind of jump ring assembling of automatic assembling machine and the module that oils, by vibrating disc, straight-line oscillation device, intermittently feeding structure, jump ring assembly structure and oiling device form, described jump ring arranges through vibrating disc and straight-line oscillation device, sequencing feeding, described intermittence, feeding structure comprised stratiform hopper, material loading cylinder, material loading push pedal, layered hopper is provided with the hopper hole with jump ring form fit, described straight-line oscillation device end is connected with layered hopper entrance, described material loading cylinder is fixed on support, described material loading push pedal is fixed on material loading cylinder output shaft, described material loading push pedal front end is set to semicircular arc and pushes away mouth, described jump ring load module comprises that X is to feeding cylinder, assembling cylinder and assembling fixture block, described X is fixed on support to feeding cylinder, described assembling cylinder is fixed on described X to feeding cylinder by connecting plate, the direction of motion of described assembling cylinder is mutually vertical to the direction of motion of feeding cylinder with described X, described assembling fixture block is fixed on described assembling cylinder, is provided with jump ring containing tank and valve rod resigning hole on described assembling fixture block, described oiling device comprises that Z-direction moves up and down cylinder, X to motion cylinder, glue dispensing valve, automatic dispensing machine and pressure pot, and described glue dispensing valve is fixed on X on motion cylinder by Connection Block.
Further, described material loading push pedal can drawn the material loading push pedal guiding groove motion of layered hopper bottom under the effect of material loading cylinder, and described material loading push pedal is arranged under the hopper hole of stratiform hopper.
Preferably, the hopper hole at layered hopper center is formed by line cutting processing, and stratiform hopper bottom is provided with material loading push pedal guiding groove.
Preferably, described oiling device also comprises source of the gas, and source of the gas is connected with pressure pot by tracheae, and described glue dispensing valve is by its mode of action of automatic dispensing machine control, and the selection of described glue dispensing valve determines according to oily characteristic.
The beneficial effects of the utility model are mainly manifested in: the composite construction that the utility model proposes a kind of jump ring load module and oiling device, simple in structure, stable and reliable operation, can be good at meeting the function that jump ring assembles automatically and automatic glue application oils, greatly promote efficiency of assembling and product quality.
Brief description of the drawings
Fig. 1 is the assembling of the utility model jump ring and the modular structure schematic diagram that oils
Fig. 2 is the assembling of the utility model jump ring and the modular structure schematic diagram that oils (another view)
Fig. 3 is the utility model stratiform bin design schematic diagram
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described further.
With reference to figure 1～Fig. 3, introduce a kind of assembling of the jump ring for automatic assembling machine the utility model proposes and the module that oils below.A kind of jump ring assembling of automatic assembling machine and the module that oils, by vibrating disc, straight-line oscillation device 1, intermittently feeding structure, jump ring assembly structure and oiling device form, described jump ring arranges through vibrating disc and straight-line oscillation device, sequencing feeding, described intermittence, feeding structure comprised stratiform hopper 2, material loading cylinder 3, material loading push pedal 4, layered hopper is provided with the hopper hole 2-1 with jump ring form fit, the hopper hole 2-1 at layered hopper center is formed by line cutting processing, detailed structure is shown in accompanying drawing 3, jump ring through vibrating disc and the screening of straight-line oscillation device just drops in the 2-1 of hopper hole, this structure setting can prevent jump ring upset, topple, stratiform hopper bottom is provided with material loading push pedal guiding groove, described straight-line oscillation device end is connected with layered hopper entrance, described material loading cylinder is fixed on support, described material loading push pedal is fixed on material loading cylinder output shaft, described material loading push pedal can drawn the material loading push pedal guiding groove motion of layered hopper bottom under the effect of material loading cylinder, described material loading push pedal is arranged under the hopper hole of stratiform hopper, the direction of motion of described material loading cylinder is mutually vertical with the feed direction of straight-line oscillation device, material loading push pedal be arranged on hopper hole 2-1 under, when in material loading push pedal 4 pusher processes, can play the effect of separated material.Described material loading push pedal front end is set to semicircular arc and pushes away mouth 5, and pusher process can be avoided the deflection of jump ring.Described jump ring load module comprises that X is to feeding cylinder 6, assembling cylinder 7 and assembling fixture block 8, described X is fixed on support to feeding cylinder, described assembling cylinder is fixed on described X to feeding cylinder by connecting plate, the direction of motion of described assembling cylinder is mutually vertical to the direction of motion of feeding cylinder with described X, described assembling fixture block is fixed on described assembling cylinder, is provided with jump ring containing tank and valve rod resigning hole 9 on described assembling fixture block.When described material loading push pedal 4 moves to final position, material loading push pedal 4 can just be transported to jump ring in the jump ring containing tank of assembling fixture block 8; Described valve rod resigning hole 9 is stepped down for assembling process, and described jump ring load module also comprises buffer 10, stops the buffering of motion and spacing for assembling cylinder 7.
Described oiling device comprises that Z-direction moves up and down cylinder 11, X to motion cylinder 12, glue dispensing valve 13, automatic dispensing machine and pressure pot, and described glue dispensing valve is fixed on X on motion cylinder by Connection Block.Described oiling device also comprises source of the gas, and source of the gas is connected with pressure pot by tracheae, and described glue dispensing valve is by its mode of action of automatic dispensing machine control, and the selection of described glue dispensing valve determines according to oily characteristic.
Claims (4)
1. the assembling of the jump ring of an automatic assembling machine and the module that oils, by vibrating disc, straight-line oscillation device, intermittently feeding structure, jump ring assembly structure and oiling device form, it is characterized in that, described jump ring arranges through vibrating disc and straight-line oscillation device, sequencing feeding, described intermittence, feeding structure comprised stratiform hopper, material loading cylinder, material loading push pedal, layered hopper is provided with the hopper hole with jump ring form fit, described straight-line oscillation device end is connected with layered hopper entrance, described material loading cylinder is fixed on support, described material loading push pedal is fixed on material loading cylinder output shaft, described material loading push pedal front end is set to semicircular arc and pushes away mouth, described jump ring load module comprises that X is to feeding cylinder, assembling cylinder and assembling fixture block, described X is fixed on support to feeding cylinder, described assembling cylinder is fixed on described X to feeding cylinder by connecting plate, the direction of motion of described assembling cylinder is mutually vertical to the direction of motion of feeding cylinder with described X, described assembling fixture block is fixed on described assembling cylinder, is provided with jump ring containing tank and valve rod resigning hole on described assembling fixture block, described oiling device comprises that Z-direction moves up and down cylinder, X to motion cylinder, glue dispensing valve, automatic dispensing machine and pressure pot, and described glue dispensing valve is fixed on X on motion cylinder by Connection Block.
2. the assembling of the jump ring of automatic assembling machine as claimed in claim 1 and the module that oils, it is characterized in that: described material loading push pedal can drawn the material loading push pedal guiding groove motion of layered hopper bottom under the effect of material loading cylinder, and described material loading push pedal is arranged under the hopper hole of stratiform hopper.
3. the assembling of the jump ring of automatic assembling machine as claimed in claim 1 or 2 and the module that oils, is characterized in that: the hopper hole at layered hopper center is formed by line cutting processing, and stratiform hopper bottom is provided with material loading push pedal guiding groove.
4. the assembling of the jump ring of automatic assembling machine as claimed in claim 1 or 2 and the module that oils, it is characterized in that: described oiling device also comprises source of the gas, source of the gas is connected with pressure pot by tracheae, described glue dispensing valve is by its mode of action of automatic dispensing machine control, and the selection of described glue dispensing valve determines according to oily characteristic.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420122183.XU CN203738341U (en) | 2014-03-18 | 2014-03-18 | Clamp spring assembling and oiling module for automatic assembling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420122183.XU CN203738341U (en) | 2014-03-18 | 2014-03-18 | Clamp spring assembling and oiling module for automatic assembling machine |
Publications (1)
| Publication Number | Publication Date |
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| CN203738341U true CN203738341U (en) | 2014-07-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420122183.XU Expired - Fee Related CN203738341U (en) | 2014-03-18 | 2014-03-18 | Clamp spring assembling and oiling module for automatic assembling machine |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104399644A (en) * | 2014-11-19 | 2015-03-11 | 苏州博众精工科技有限公司 | Z-axis glue-dispensing mechanism |
| CN104526331A (en) * | 2015-01-07 | 2015-04-22 | 常州聚诚科技有限公司 | Oil application assembling machine |
| CN104624819A (en) * | 2015-02-03 | 2015-05-20 | 常熟市杜尼电子有限责任公司 | Automatic riveting device of shaft clamp spring |
| CN105033618A (en) * | 2015-07-03 | 2015-11-11 | 杭州厚达自动化系统有限公司 | Snap spring mounting mechanism of universal motor snap spring assembling machine |
| CN105048724A (en) * | 2015-07-03 | 2015-11-11 | 杭州厚达自动化系统有限公司 | Universal motor clamp spring assembly machine |
| CN105099091A (en) * | 2015-07-03 | 2015-11-25 | 杭州厚达自动化系统有限公司 | Snap spring installation mechanism of motor snap spring assembly machine |
| CN105081743A (en) * | 2015-07-03 | 2015-11-25 | 杭州厚达自动化系统有限公司 | Assembly machine for snap springs of motor |
| CN107433441A (en) * | 2017-08-11 | 2017-12-05 | 广西汽车集团有限公司 | Piston assembly assembly equipment after a kind of |
| CN107756026A (en) * | 2016-08-23 | 2018-03-06 | 浙江大学台州研究院 | The automatic assembling of fast-open type ceramic cartridge semi-finished product |
| CN109014814A (en) * | 2018-08-10 | 2018-12-18 | 广东天机工业智能系统有限公司 | Circlip kludge |
| CN109848682A (en) * | 2019-04-15 | 2019-06-07 | 常州纺织服装职业技术学院 | A kind of buckle automatic assembling apparatus for liquid steel sampling box |
| US10702362B2 (en) | 2017-05-23 | 2020-07-07 | Guangzhou Oo Medical Scientific Limited | Bracket packaging cartridge and method for clamping bracket |
| CN113427254A (en) * | 2021-07-13 | 2021-09-24 | 东莞明丰五金制品有限公司 | Automatic assembling machine for watch clamp spring |
-
2014
- 2014-03-18 CN CN201420122183.XU patent/CN203738341U/en not_active Expired - Fee Related
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104399644A (en) * | 2014-11-19 | 2015-03-11 | 苏州博众精工科技有限公司 | Z-axis glue-dispensing mechanism |
| CN104526331A (en) * | 2015-01-07 | 2015-04-22 | 常州聚诚科技有限公司 | Oil application assembling machine |
| CN104624819A (en) * | 2015-02-03 | 2015-05-20 | 常熟市杜尼电子有限责任公司 | Automatic riveting device of shaft clamp spring |
| CN105099091B (en) * | 2015-07-03 | 2017-08-08 | 杭州厚达自动化系统有限公司 | Spring mechanism on motor clamp spring assembling machine |
| CN105048724A (en) * | 2015-07-03 | 2015-11-11 | 杭州厚达自动化系统有限公司 | Universal motor clamp spring assembly machine |
| CN105099091A (en) * | 2015-07-03 | 2015-11-25 | 杭州厚达自动化系统有限公司 | Snap spring installation mechanism of motor snap spring assembly machine |
| CN105081743A (en) * | 2015-07-03 | 2015-11-25 | 杭州厚达自动化系统有限公司 | Assembly machine for snap springs of motor |
| CN105048724B (en) * | 2015-07-03 | 2017-07-18 | 杭州厚达自动化系统有限公司 | Universal motor clamp spring assembling machine |
| CN105033618A (en) * | 2015-07-03 | 2015-11-11 | 杭州厚达自动化系统有限公司 | Snap spring mounting mechanism of universal motor snap spring assembling machine |
| CN107756026A (en) * | 2016-08-23 | 2018-03-06 | 浙江大学台州研究院 | The automatic assembling of fast-open type ceramic cartridge semi-finished product |
| CN107756026B (en) * | 2016-08-23 | 2023-08-29 | 浙江大学台州研究院 | Automatic assembling machine for quick-opening ceramic valve core semi-finished product |
| US10702362B2 (en) | 2017-05-23 | 2020-07-07 | Guangzhou Oo Medical Scientific Limited | Bracket packaging cartridge and method for clamping bracket |
| CN107433441A (en) * | 2017-08-11 | 2017-12-05 | 广西汽车集团有限公司 | Piston assembly assembly equipment after a kind of |
| CN109014814A (en) * | 2018-08-10 | 2018-12-18 | 广东天机工业智能系统有限公司 | Circlip kludge |
| CN109848682A (en) * | 2019-04-15 | 2019-06-07 | 常州纺织服装职业技术学院 | A kind of buckle automatic assembling apparatus for liquid steel sampling box |
| CN113427254A (en) * | 2021-07-13 | 2021-09-24 | 东莞明丰五金制品有限公司 | Automatic assembling machine for watch clamp spring |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140730 Termination date: 20150318 |
|
| EXPY | Termination of patent right or utility model |