CN203738365U - Sealing gasketassembling module for automatic assembling machine - Google Patents
Sealing gasketassembling module for automatic assembling machine Download PDFInfo
- Publication number
- CN203738365U CN203738365U CN201420114834.0U CN201420114834U CN203738365U CN 203738365 U CN203738365 U CN 203738365U CN 201420114834 U CN201420114834 U CN 201420114834U CN 203738365 U CN203738365 U CN 203738365U
- Authority
- CN
- China
- Prior art keywords
- sealing gasket
- limiting plate
- cylinder
- feeding limiting
- automatic assembling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Abstract
Asealing gasketassembling module for an automatic assembling machine consists of a vibrating disc, a linear feeder, a sealing gasket feeding limiting plate, an assemblingmechanical arm and a sealing gasketpressing structure, wherein the sealing gasket feeding limiting plate is fixed on a profile support through a connecting plate, the linear feeder is connected with the sealing gasket feeding limiting plate, and a semi-arc-shaped limiting groove is formed in thesealing gasket feeding limiting plate; the assemblingmechanical arm comprises an X-axis feeding guide rail air cylinder, a Z-axis lifting guide rail air cylinder and a parallel pneumatic gripper, and clamping blocks are fixed on the parallel pneumatic gripper; thesealing gasketpressing structure comprises a disc connecting plate, an air cylinder supporting base, a pressing air cylinder, a press head and a ball guide sleeve, the press head can guide the ball guide sleeve to move up and down, and the press head is fixedly mounted on the pressing air cylinder. The sealing gasketassembling module is simple in structure, stable and reliable in operation and capable of substantially improving the production efficiency.
Description
Technical field
The utility model belongs to automated assembly machine tool field, relates to a kind of spool flexible automation assembly equipment, especially a kind of sealing gasket load module.
Background technology
The assembling work of domestic all kinds of engineering goods is all generally by completing by hand at present.But manufacturing practice shows, hand assembled is produced and is had in the ordinary course of things some open defects: 1) repeatability of product quality, uniformity are poor.Under production in enormous quantities condition, in manual assembly due to factors such as the differences of workman's mood, ambient influnence, Personal Skills and physical efficiency, therefore may there is larger difference in the product quality characteristics of different workmans, different batches, the mass property dispersion range of product will become greatly, be difficult to the quality standard that reaches higher.2) precision of product is lower.The precision of manual assembly product is owing to being subject to the restriction of workman's self-condition, is difficult to the precision level that reaches higher, and the high assembly work of part required precision is difficult to rely on and manually completes.3) labor productivity is low.It is labor-intensive that manual assembly belongs to mostly, and labor productivity depends on assembler's level of skill and qualification to a great extent, and the installation time of product is occupied quite high ratio in the time of production chief engineer.Show according to interrelated data data, the installation time of some typical products accounts for 53% left and right while producing chief engineer, completes if whole assemblings is all Artificial Control, and productivity ratio may be reduced to 40% left and right.If along with the raising of assembly automation level, productivity ratio can rise to 85%-97%, but the average automatization level of Product Assembly is only 10%-15% at present.4) assembly cost is higher.Along with the increase of cost of labor, constantly increase taking craft as the ratio that main assembling work accounts for production totle drilling cost, portioned product arrived 35%-50% even more than.Assembly fee becomes one of maximum part of many manufacturing enterprises cost.While is along with development and the application of advanced manufacturing technology, the particularly development of flexible manufacturing system and computer technology, machine-building process automation level has obtained significantly improving, assembly technology and technology are led over to a great extent, both have formed obvious contrast, make traditional hand assembled technique be faced with stern challenge.
Investigate discovery according to the author, there are family more than 300 in warm Tai Area industrial pipeline, plumbing valve class enterprise, and the output value exceedes 20,000,000,000 yuan, and wherein Taizhou Prefecture is taking hot-water heating class ceramic cartridge manufacturing enterprise as main.Reach more than 100,000,000 enterprise as example taking annual value of production, the production of its spool parts has substantially realized automation and has manufactured with semi-automatic, and the 80% even above direct labor of enterprise completes the assembly work of hot-water heating spool, assembling cost of labor drops into and has accounted for the more than 30% of mass customization; And manual assembly efficiency and product assembly quality can not ensure, assemble the fast beat that is difficult to catch up with manufacture; Add " recruitment waste " that continue to bring out in recent years and China and enter the rapid growth of cost of labor after middle income country, lacking corresponding efficient automatic flexible assembly equipment has become restriction enterprise and has improved the important bottleneck of product yield, quality.
The spool automatic assembling machine that the utility model forms, the object of assembly work is mainly ceramic cartridge.Ceramic cartridge is a kind of sanitaryware of controlling current break-make and flow by rotary valve rod, its long service life, and sealing property is superior, is widely used in faucet outlet place.It comprises the valve body being arranged in tap, is plugged with valve rod in valve body, and valve rod lower end is connected on ceramic moving plate by anechoic sheet, and ceramic moving plate and ceramic still are fitted mutually, and ceramic still is fixedly mounted in valve body, and below is also provided with compressing tablet and sealing gasket.Pottery has two relative water inlet through holes on still, ceramic moving plate with on valve body, also have the water outlet through hole corresponding with the through hole of intaking.In the time of rotary valve rod, the anechoic sheet of its lower end drives ceramic moving plate to rotate, and water inlet through hole on water outlet through hole and the still on moving plate and the delivery port on valve body is connected mutually, thereby realize water from turning core outflow.
The sealing gasket assembly station the utility model proposes, proposes based on a kind of ceramic cartridge automation assembly technology, forms a kind of spool automatic assembly equipment, and certainly, the related process technology that sealing gasket assembly structure is related, also possesses certain versatility.
Summary of the invention
In order to overcome, Traditional Man fitting tight pad efficiency is lower, labout process repeats, and the utility model proposes a kind of simple in structure, reliable sealing gasket load module.
The utility model solves the technical scheme that its technical problem adopts:
A kind of sealing gasket load module for automatic assembling machine, by vibrating disc, straight line loader, sealing gasket pan feeding limiting plate, assembly manipulator and sealing gasket compressing structure, described sealing gasket pan feeding limiting plate is fixed on section bar support by connecting plate, straight line loader is connected with sealing gasket pan feeding limiting plate, described sealing gasket pan feeding limiting plate is provided with half arc-shaped limit groove, described assembly manipulator comprises X-axis feeding guide rail cylinder, Z axis riser guide cylinder and parallel air gripper, on described parallel air gripper, be fixed with grip block, described sealing gasket compression module comprises disk connecting plate, cylinder saddle, compression cylinder, pressure head and ball bearing guide bushing, described pressure head can draw ball bearing guide bushing and move up and down, described pressure head is fixedly mounted in compression cylinder.
Further, described parallel air gripper is mounted by means of screws with grip block, and described grip block is provided with the deep gouge suitable with sealing gasket thickness, when described parallel air gripper opens, clamps sealing gasket by grip block.
Further again, described pressure head is fixedly mounted on the output shaft of compression cylinder, and the leading portion of pressure head is cylinder boss, and cylinder boss diameter is less than sealing gasket inner ring diameter, and boss leading portion is led fillet.
Preferably, described vibrating disc is back taper vibrating disc.
The beneficial effects of the utility model are mainly manifested in: the sealing gasket load module the utility model proposes, and simple in structure, stable and reliable operation, with respect to manual assembly sealing gasket, significantly improving production efficiency, avoids manually repeating manual work.
Brief description of the drawings
Fig. 1 is the utility model sealing gasket load module overall structure schematic diagram
Fig. 2 is the schematic diagram of the utility model sealing gasket load module assembly manipulator and compressing structure
Fig. 3 is the grip block structure chart of the utility model sealing gasket assembly structure
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described further.
With reference to figure 1～Fig. 3, introduce a kind of sealing gasket load module for automatic assembling machine the utility model proposes below.A kind of sealing gasket load module for automatic assembling machine, by vibrating disc, straight line loader 1-1, sealing gasket pan feeding limiting plate 1-2, assembly manipulator and sealing gasket compressing structure, described sealing gasket pan feeding limiting plate 1-2 is fixed on section bar support by connecting plate, straight line loader 1-1 is connected with sealing gasket pan feeding limiting plate 1-2, and described sealing gasket pan feeding limiting plate is provided with half arc-shaped limit groove.Sealing gasket shape is a back taper annulus, and cone angle is less, and there is polyformaldehyde support ring inside, and material is silicone plasties.Sealing gasket sequence has positive and negative requirement, and due to its material factors, larger with stainless steel coefficient of friction, therefore adopt back taper vibrating disk, realize Primary Location by the half arc-shaped limit groove place that delivers to sealing gasket pan feeding limiting plate 1-2 after vibration Straight line unit.Sealing gasket thickness is 5.5mm, and lamination and inconsistent phenomenon can not occur substantially, therefore this station does not need to arrange banking stop and material storage tube.Whether sealing gasket pan feeding limiting plate 1-2 both sides are provided with optical fiber correlation sensor, put in place in order to detect sealing gasket.
Described assembly manipulator comprises X-axis feeding guide rail cylinder 2-1, Z axis riser guide cylinder 2-2 and parallel air gripper 2-3, X-axis feeding guide rail cylinder 2-1 is fixed on support, Z axis riser guide cylinder 2-2 is fixed on X-axis feeding guide rail cylinder 2-1 by connecting plate, parallel air gripper 2-3 is fixed on Z axis riser guide cylinder 2-2 by connecting plate, on described parallel air gripper, is fixed with grip block.Described parallel air gripper is mounted by means of screws with grip block 2-4, and described grip block is provided with the deep gouge suitable with sealing gasket thickness, when described parallel air gripper opens, clamps sealing gasket by grip block.
Described sealing gasket compression module comprises disk connecting plate 3-1, cylinder saddle 3-2, compression cylinder 3-3, pressure head 3-5 and ball bearing guide bushing 3-4, described pressure head is fixedly mounted in compression cylinder, and described pressure head 3-5 can draw ball bearing guide bushing and move up and down under the driving of compression cylinder.
Described pressure head is fixedly mounted on the output shaft of compression cylinder, and the leading portion of pressure head is cylinder boss 3-6, and cylinder boss diameter is less than sealing gasket inner ring diameter, and boss leading portion is led fillet.
When sealing gasket is supplied to the half arc-shaped limit groove position of sealing gasket pan feeding limiting plate 1-2 by straight line loader, open clamping by the parallel air gripper of assembly manipulator, assembling, the compression that sealing gasket compressing structure completes sealing gasket rises into work.
Claims (4)
1. the sealing gasket load module for automatic assembling machine, it is characterized in that, by vibrating disc, straight line loader, sealing gasket pan feeding limiting plate, assembly manipulator and sealing gasket compressing structure, described sealing gasket pan feeding limiting plate is fixed on section bar support by connecting plate, straight line loader is connected with sealing gasket pan feeding limiting plate, described sealing gasket pan feeding limiting plate is provided with half arc-shaped limit groove, described assembly manipulator comprises X-axis feeding guide rail cylinder, Z axis riser guide cylinder and parallel air gripper, on described parallel air gripper, be fixed with grip block, described sealing gasket compression module comprises disk connecting plate, cylinder saddle, compression cylinder, pressure head and ball bearing guide bushing, described pressure head can draw ball bearing guide bushing and move up and down, described pressure head is fixedly mounted in compression cylinder.
2. the sealing gasket load module for automatic assembling machine as claimed in claim 1, it is characterized in that: described parallel air gripper is mounted by means of screws with grip block, described grip block is provided with the deep gouge suitable with sealing gasket thickness, when described parallel air gripper opens, clamps sealing gasket by grip block.
3. the sealing gasket load module for automatic assembling machine as claimed in claim 1, it is characterized in that: described pressure head is fixedly mounted on the output shaft of compression cylinder, the leading portion of pressure head is cylinder boss, and cylinder boss diameter is less than sealing gasket inner ring diameter, and boss leading portion is led fillet.
4. the sealing gasket load module for automatic assembling machine as described in claim 1 or 2 or 3, is characterized in that: described vibrating disc is back taper vibrating disc.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420114834.0U CN203738365U (en) | 2014-03-13 | 2014-03-13 | Sealing gasketassembling module for automatic assembling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420114834.0U CN203738365U (en) | 2014-03-13 | 2014-03-13 | Sealing gasketassembling module for automatic assembling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203738365U true CN203738365U (en) | 2014-07-30 |
Family
ID=51338228
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420114834.0U Expired - Fee Related CN203738365U (en) | 2014-03-13 | 2014-03-13 | Sealing gasketassembling module for automatic assembling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203738365U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104191217A (en) * | 2014-08-28 | 2014-12-10 | 高比机械设备(上海)有限公司 | Numerical control assembly device for sealing gaskets |
| CN108000117A (en) * | 2017-12-13 | 2018-05-08 | 格力电器（武汉）有限公司 | A kind of water pipe gasket assembly equipment |
-
2014
- 2014-03-13 CN CN201420114834.0U patent/CN203738365U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104191217A (en) * | 2014-08-28 | 2014-12-10 | 高比机械设备(上海)有限公司 | Numerical control assembly device for sealing gaskets |
| CN108000117A (en) * | 2017-12-13 | 2018-05-08 | 格力电器（武汉）有限公司 | A kind of water pipe gasket assembly equipment |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN203853780U (en) | Lubricating gasket assembling module of automatic assembler | |
| CN203738339U (en) | Valve rod transition feed station of automatic valve element assembling machine | |
| CN203853781U (en) | Indexing driving device of automatic assembly machine | |
| CN203853757U (en) | Machine vision-based static piece assembling module | |
| CN203738341U (en) | Clamp spring assembling and oiling module for automatic assembling machine | |
| CN103817510B (en) | For the valve body load module of automatic assembling machine | |
| CN203853777U (en) | Snap ring-fitting module for automatic assembly machines | |
| CN103878580B (en) | For the valve body load module of automatic assembling machine | |
| CN203853778U (en) | Sealing gasket assembling module of automatic assembler | |
| CN203853741U (en) | Valve assembly module for automatic assembly machines | |
| CN203853774U (en) | Automatic seal ring-fitting structure for valve assembly modules | |
| CN203853776U (en) | Rotary positioning structure for valve assembly modules | |
| CN103659268A (en) | Ceramic fixed sheet assembling module for automatic valve element assembling machine | |
| CN203853772U (en) | Seal ring-fitting structure for valve assembly modules | |
| CN203738365U (en) | Sealing gasketassembling module for automatic assembling machine | |
| CN203738368U (en) | Ceramic static piece assembling module for automatic valve element assembling machine | |
| CN203745116U (en) | Torque detection device for automatic assembly machine | |
| CN209736390U (en) | multifunctional forming device for clamping and pressing type pipe fitting | |
| CN203853775U (en) | Valve body assembly module of automatic assembly machine | |
| CN204800906U (en) | Location built -in fitting that aerospace combined material mould was used | |
| CN203853773U (en) | Valve assembly module for automatic assembly machines | |
| CN207222670U (en) | A kind of reducing abnormity pipe part expanding die | |
| CN203738340U (en) | Silencing piece assembling module for automatic assembling machine | |
| CN203738366U (en) | Lubricating gasket assembling module for automatic assembling machine | |
| CN204611290U (en) | Bearing grease filling apparatus |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140730 Termination date: 20150313 |
|
| EXPY | Termination of patent right or utility model |