Utility model content
Fundamental purpose of the present utility model is to provide a kind of vaccine kind egg automatic checkout equipment, and its work efficiency is high, can save human cost.
For achieving the above object, the utility model is taked following design proposal:
A kind of vaccine kind egg automatic checkout equipment, includes detection platform, and this detection platform is with the gear train that can automatically control, and arranges automatic control system;
In described detection platform, there is the incubator tray station of several settings;
Be furnished with incubator tray input slide unit at detection platform input end, each detection platform output terminal is furnished with incubator tray output slide unit;
Above one group of station in detection platform, install respectively image detecting apparatus, described image detecting apparatus comprises Zhong Danxiju mechanism and an a row or multi-row detection camera that a row or multi-row sucked type light compensating lamp is housed; Be positioned at image detecting apparatus incubator tray station afterwards and be provided with kind of an egg marking mechanism;
Each station place in detection platform is provided with position-detection sensor.
In described vaccine kind egg automatic checkout equipment, described sucked type light compensating lamp includes a tubular conduit that can be used as light compensating lamp lamp cylinder and also can be used as sucker negative pressure gas circuit, and a port of this tubular conduit is installed sucker, and another port connects negative pressure line; In tubular conduit, install a light compensating lamp.
In described vaccine kind egg automatic checkout equipment, it also has one of following feature:
1) middle part of described tubular conduit is a sucker connecting cylinder, and described light compensating lamp is arranged in sucker connecting cylinder, between light compensating lamp and sucker connecting cylinder inwall, leaves negative pressure ventilation road or negative pressure ventilation hole;
2) described light compensating lamp is installed fixingly by light compensating lamp compressing tablet, and this light compensating lamp compressing tablet is disc-shaped, makes with metal material;
3) described negative pressure gas circuit is the negative pressure gas path pipe of being realized by vacuum pump, vacuum generator, vacuum meter or filtrator;
4) described vaccine kind egg is the one in various birds, beasts and eggs, or be one in glassware, jade and crystal works alternative it.
In described vaccine kind egg automatic checkout equipment, on the sidewall of sucker connecting cylinder, have the light compensating lamp wire hole of drawing for light compensating lamp power lead.
In described vaccine kind egg automatic checkout equipment, described Zhong Danxiju mechanism has a lifting device, and this lifting device is the jacking gear that cylinder or a pair of straight line reciprocating motion element form; On each detection station, can be designed with darkroom structure, image detecting apparatus is located in darkroom.
In described vaccine kind egg automatic checkout equipment, the position that described kind of egg marking mechanism installed is the one in following two kinds of modes: 1) on an incubator tray station after the image detecting apparatus on last incubator tray station of this group; 2) on an incubator tray station after each image detecting apparatus.
In described vaccine kind egg automatic checkout equipment, the station quantity of installing image detecting apparatus is more than one; The detection camera of installing on each station is more than a row, and the quantity that detects camera in every row is at least one; In the Zhong Danxiju mechanism installing on each station, carry at least one row's sucked type light compensating lamp;
In described vaccine kind egg automatic checkout equipment, adopt plural detection station, the image detecting apparatus on each station detects different rows' kind egg.
In described vaccine kind egg automatic checkout equipment, in the time of the odd number row's egg in incubator tray and the interlaced arrangement of even rows egg periodicity, adopt one of following manner:
1) establish odd number row egg and detect station, even rows egg detection station totally two stations; Odd number row egg detects a row or multi-row sucked type light compensating lamp of installing on station, these rows' sucked type light compensating lamp with send into incubator tray in corresponding row's the odd number kind egg position of arranging mutually corresponding; It is mutually corresponding with the kind egg position in the even rows of sending in incubator tray that even rows egg detects a row or multi-row sucked type light compensating lamp of installing on station; 2) arrange each station with the sequential loop of even rows egg detection station after first odd number row egg detection station.
The utility model is fully being understood on the basis of production of vaccine enterprise demand, in conjunction with present status in China, exploitation is applicable to the automatic checkout equipment of domestic kind of egg standard, the chief creating point of this utility model is building of detection system, positioning transmission system, marking system platform, particularly adopt the Zhong Danxiju mechanism that sucked type light compensating lamp is housed, can ensure high-quality photographic images, ensureing to try one's best under the prerequisite of Detection accuracy raising detection efficiency, save human cost, ensure workman's health of human body.
The utility model has the advantages that:
1. total system apparatus structure compactness, function-stable;
2. when can realizing multistation, operation, to reach higher detection efficiency, saves human cost in a large number;
3. examination criteria is unified accurate again, has overcome the drawback of human eye detection completely.
4. the sucked type light compensating lamp of installing in the utility model Zhong Danxiju mechanism merges snatch and light filling two functions, rational layout gas circuit, circuit path again, make light compensating lamp and sucker in working alone separately, being independent of each other, can save again working space, save equipment making material with cost-saving to greatest extent;
5. in sucked type light compensating lamp of the present utility model design, because negative-pressure gas is flowed through around light compensating lamp, the heat of light compensating lamp can be taken away by the way, ensured the radiating requirements of light compensating lamp, improve the serviceable life of light compensating lamp;
6. the spotlight effect of the utility model sucked type light compensating lamp is splendid, and this light filling structural framing is ingenious, simple to operate, easy to use, and this light compensation method operation effectiveness is good, and the clear picture obtained, complete, is detected as power high.
Embodiment
As shown in Figure 1 to Figure 3, mainly being formed by incubator tray input slide unit 100, detection platform 200, incubator tray output slide unit 300 and automatic control system four major parts of the utility model vaccine kind egg automatic checkout equipment, incubator tray input slide unit 100 is located at the input end front of detection platform 200, and incubator tray output slide unit 300 is located at the output terminal rear of detection platform 200.In detection platform, be at least installed on image detecting apparatus (comprise and the Zhong Danxiju mechanism 14 of sucked type light compensating lamp is housed and detects camera), incubator tray gear train and egg marking mechanism.
As depicted in figs. 1 and 2, detection platform of the present utility model can be framed structure, can be to be built by industrial aluminium or other tubing soldering members, in detection platform with the gear train 7 that can automatically control running, this gear train can be by also accurately motor of control position precision of stepper motor or other of servomotor 8() drive two travelling belts (belt, Timing Belt or chain) that coaxially move, can be synchronized with the movement with travelling belt in detection platform for the incubator tray 2 that holds kind of egg.
As depicted in figs. 1 and 2, in detection platform of the present utility model, at least there is the incubator tray station of two classes: a class, for detecting station, comprises the incubator tray to be detected of passing through here for placing; One class is the station that egg marking mechanism is installed or completes other operating mechanisms (cell arrangement of the defective kind of egg being detected as directly shifted out).Fig. 1 is to being provided with altogether four stations (station I, station II, station III and station IV) in middle detection platform embodiment illustrated in fig. 2, wherein: station I is used for receiving the incubator tray that incubator tray input slide unit 100 sends into of hanging oneself; Station II and station III (preferred version: set for odd number row egg detects station, another is even rows egg detection station) locate to be provided with image detecting apparatus, are used for the incubator tray of this position of passing through to detect; Station IV place is provided with egg marking mechanism, for the kind egg that should make marks of assert after systematic analysis is processed is carried out to mark.
Each station place in detection platform should be provided with position-detection sensor (10,11,15 and 16).
A maximum innovative point in the utility model vaccine kind egg automatic checkout equipment is: in image detecting apparatus, adopted sucked type light compensating lamp, the structure of this sucked type light compensating lamp forms and principle of work can be referring to shown in Fig. 3 to Fig. 6:
The agent structure of the utility model sucked type light compensating lamp includes a tubular conduit 1, and this tubular conduit 1 can be used as light compensating lamp lamp cylinder, also can be used as sucker negative pressure gas path pipe; The concrete formation of this tubular conduit 1 can be: center is a sucker connecting cylinder 1.3, and sucker 1.4 is installed in its one end, and another port is for outer connection negative pressure line; Light compensating lamp 1.8 is arranged in sucker connecting cylinder 1.3, it can be to be installed and fixed by light compensating lamp compressing tablet 1.7, its power lead is opened on the sidewall of sucker connecting cylinder by light compensating lamp wire hole 1.6() draw, when light compensating lamp wire hole 1.6 extracting power supply cord, sealing adaptor need be installed, make to isolate with ambient atmos in sucker connecting cylinder 1.3, ensure its internal vacuum.In addition, in the sucker connecting cylinder at tubular conduit middle part, between light compensating lamp 1.8 and sucker connecting cylinder inwall, leave negative pressure ventilation passageway or negative pressure ventilation hole 1.9, its effect is, can form complete negative pressure ventilation road, can effectively ensure again the radiating requirements of light compensating lamp 1.8, light compensating lamp heat be taken away with negative-pressure air-flow, to extend the serviceable life of light compensating lamp.The topological design of tubular conduit can ensure that air-channel system and Circuits System are independent of each other.
Described light compensating lamp compressing tablet 1.7 can adopt outsourcing standard component, also can be and coordinate one-piece construction of the present utility model to do particular design: it is disc-shaped, available metal material, with guarantee heat radiation, can utilize screw or collar location and fixing, thereby ensure light compensating lamp accurate positioning, installation firmly.
The installation of light compensating lamp and power lead thereof and fixing do not affect described tube passage as the required tolerance of sucker negative pressure gas path pipe, impermeability, vacuum tightness requirement; The installation of sucker, gas circuit web member does not affect described tube passage as the firm requirement of the required requirement of shelter of light compensating lamp lamp cylinder, insulating requirements, lamp socket and lead-in wire, light compensating lamp heat radiation requirement with fixing and air motion.
Described sucker connecting cylinder can be realized and connecting with outer negative pressure line by a negative tube joint 1.2.This negative tube joint can form with two sections of thin segments by thick section, and the boundary that thickness is two sections forms Ka Tai; Thick section of upper band of negative tube joint is useful on the thread segment being connected with sucker connecting cylinder, the section of being threaded on the thin segment outer wall of negative tube joint, a set nut 1.1 is set on the screw thread of thin segment, with facilitate for be connected (as shown in Figure 4, for sucked type light compensating lamp being fixed tightly in to sucked type light compensating lamp web joint 9 ') of miscellaneous part.
The negative pressure gas path pipe of described sucker can be any installation form with annex, comprises the gas path pipe that vacuum pump, vacuum generator, vacuum meter, filtrator etc. are installed with annex.
The principle of work of sucked type light compensating lamp of the present utility model is: negative tube joint 1.2 connects the negative pressure line of vacuum pump or vacuum generator, can be in the interior formation negative pressure of negative-pressure pipeline 1.5, negative-pressure air-flow makes sucker 1.4 can draw detected material (for example drawing to be detected kind of egg 2 ') by negative pressure ventilation hole 1.9 in the interior formation negative pressure of sucker 1.4; Detected material is just in time pressed close to light compensating lamp 1.8 after being picked up by sucker 1.4, and opening light compensating lamp 1.8 can be to detected material irradiation at short distance, with the clear fluoroscopy images that manifests detected material inside.
Sucked type light compensating lamp is the structure of a particular design, and its sucker gas channel and light compensating lamp illumination passage are built in a pipeline, and air-flow and electric current are non-interference; Sucked type light compensating lamp can do sucker use, and kind of an egg is picked up, and can do again light compensating lamp use, and kind of an egg is illuminated from inside; Meanwhile, air-breathing air-flow can be taken away the heat of light compensating lamp again, reduces the heating effect of light compensating lamp, improves light compensating lamp serviceable life.
As shown in Figure 3, taking the kind egg 2 in incubator tray as detected object, in the time filling the incubator tray 7 ' of kind of egg and move under sucked type light compensating lamp 1, can control the upside that sucked type light compensating lamp 1 ' drops to kind of egg 2 ', open vacuum pump, in sucker, form negative pressure, detected kind of egg 2 ' under picking up, and rise to video camera camera site, open light compensating lamp 1.8.Take the fluoroscopy images of detected kind of egg 2 ' by adjusting video camera mounting plate 4 ', video camera rotating mechanism 5 ' and video camera mounting rod 6 ' capable of regulating video camera 3 ' to appropriate location, proper angle.Take completely, change the next one, continue action above, until the egg full illumination on incubator tray 7 ' is taken complete.
As shown in Figure 4, the utility model is taking the seeding egg in incubator tray 7 ' as detected object, multiple sucked type light compensating lamps 1 ' are joined together to form light compensating lamp group by sucked type light compensating lamp web joint 9 ', can operate snatch, light filling and the image acquisition operation of multiple kinds of eggs simultaneously.Under certain the seeding egg on incubator tray 7 ' moves to sucked type light compensating lamp 1 ' time, controlled production of hybrid seeds egg lifting cylinder 8 ' or other rectilinear motion elements drive sucked type light compensating lamp group to drop to the upside of kind of egg 2 ', open vacuum pump, pick up detected kind of egg of a row and on lift to video camera camera site, open light compensating lamp, gather the fluoroscopy images of this seeding egg by video camera 3 '.
In described vaccine kind egg automatic checkout equipment, described Zhong Danxiju mechanism has a lifting device, and this lifting device is the jacking gear that cylinder or a pair of straight line reciprocating motion element form.
The another innovative point of the utility model vaccine kind egg automatic checkout equipment is: carried out well-designed to the equipment layout arranging on station and station and the automatic mode detecting of vaccine kind egg.
The mode of installing of the each parts in the image detecting apparatus of installing respectively above one group of station can be:
1) if the alignment of the each row's egg in incubator tray arrange: a) can on a station, install image detecting apparatus, the image detecting apparatus of installing on this station comprises the fixed or transversely movable detection camera of a row; The corresponding Zhong Danxiju mechanism that row's sucked type light compensating lamp is housed that installs, or install the Zhong Danxiju mechanism that row's sucked type light compensating lamp is housed; Or, b) on a station, install the fixed detection camera of a row, corresponding install can horizontal moving the Zhong Danxiju mechanism that row's sucked type light compensating lamp is housed; Or the Zhong Danxiju mechanism that row's sucked type light compensating lamp is housed.
2) if the each row's egg in incubator tray is at least two rows, and be to arrange (as the incubator tray structure in Fig. 1 and in Fig. 2) with odd number row's egg and the mutual cycle staggering of even rows egg, adopt following manner: a) at least on a station, install image detecting apparatus, the image detecting apparatus of installing on this station comprises a transversely movable detection camera, correspondence install one can horizontal moving the Zhong Danxiju mechanism that a sucked type light compensating lamp is housed.Or, b) at least on two stations, install image detecting apparatus, the image detecting apparatus of installing on one of them station comprise a transversely movable detection camera or, the corresponding Zhong Danxiju mechanism that row's sucked type light compensating lamp is housed that installs, to arrange egg position mutually corresponding for install position and the odd number in incubator tray of this row's sucked type light compensating lamp.
Can also be for raise the efficiency adopt multiple, as adopt three stations, four stations or with incubator tray in the station of row equal amount, to detect each row's egg simultaneously, such as station 1 detects first row, station 2 detects second row ..., station 7 detects the 7th row.
In the utility model vaccine kind egg automatic checkout equipment, the position that described kind of egg marking mechanism installed also can adopt various ways, as adopts the one in following two kinds of modes: 1) on an incubator tray station after the image detecting apparatus on last incubator tray station of this group; The image information of the seeding egg completing at this station is passed to the central processing unit of automatic control system, directly sends the kind egg marking mechanism of instruction to this position after analyses and comparison, and the kind egg that need to make marks to this row carries out mark.2) planting egg marking mechanism is located on each image detecting apparatus incubator tray station afterwards.The latter is better embodiment, now the kind egg of whole dish all detects complete, can send instruction to kind of an egg marking mechanism by unified after the image information general analyzes that all detection stations collect above by automatic control system, the kind egg that needs are made marks carries out mark.Plant egg marking mechanism and can adopt pneumatic or electronic ink discharge device, when work, pneumatic or electronic ink discharge device receives the image processing testing result that server is sent, and rapidly and accurately mark is beaten on the corresponding kind of egg sending at platform, so that next process shifts out kind of an egg.
Above-mentioned is the embodiment of part, also can be under this scope in addition some variations.
In a word, in the utility model vaccine kind egg automatic checkout equipment, the station quantity of installing image detecting apparatus can be more than one; The detection camera of installing on each station can be more than a row, and the quantity that detects camera in every row is at least one; In the Zhong Danxiju mechanism installing on each station, carry at least one row's sucked type light compensating lamp.
In preferred version, in described vaccine kind egg automatic checkout equipment, adopt plural detection station, the image detecting apparatus on each station can detect different rows' kind egg at the same time.Dividing two or more stations to survey by listing and indexing on the kind egg of an incubator tray is for the ease of checkout equipment assembling and raising inspection egg efficiency; Detect station and also can design and comprise darkroom structure, coordinate sucked type light compensating lamp of the present utility model to make the kind egg perspective internal view image quality that collects higher.
Can there is existing techniques in realizing for automatic control section of the present utility model, not repeat herein.Fig. 7 and Fig. 8 show the part control method process flow diagram in automatic control section, and wherein, whether vacuum is normal, are the bases for estimation during PLC controls, and vacuum normally can enter next step, and undesired no, program is inoperative.
Further illustrate specific works process of the present utility model below in conjunction with Fig. 1, Fig. 2, Fig. 7 and Fig. 8:
Incubator tray gear train is transported to station I place by servomotor 8, position gear train 7 and station I alignment sensor 9 by incubator tray locating platform.The input incubator tray 2 of to be detected kind of egg is housed, and through incubator tray input slide unit 100, automatic or manual is sent on the incubator tray locating platform at station I place.Station I incubator tray detecting sensor 10 detects when station I has incubator tray, and the motion of system control incubator tray gear train, moves to station II direction.
When incubator tray leaves station I, and next incubator tray locating platform runs to after station I, can repeat the placement incubator tray action of station I.When incubator tray moves to after station II incubator tray detecting sensor 11, after system control incubator tray operation certain distance, stop, making incubator tray the first seeding egg just in time be parked in the inspection position of station II, be parked in station II sucked type light compensating lamp under.Now, system control station II sucked type light compensating lamp 13 drops to edge on kind of egg, and it is air-breathing to open vacuum pump, and the first seeding egg is held.Subsequently, system control station II sucked type light compensating lamp 13 is with putting forward the inspection positions that detects camera 6 to station II on kind of egg, and sucked type light compensating lamp 13 is opened light compensating lamp, and kind of an egg is had an X-rayed to irradiation.Under the environment in darkroom 12, the image that position II detects camera 6 can be clear, this gathers perspective kind of egg fast, and the quality of compare of analysis kind egg fast, be sent to egg marking mechanism 17 by corresponding detection architecture and cook egg mark and prepare.Then, system drops to incubator tray place by control station II sucked type light compensating lamp 13 with kind of an egg, and closes vacuum pump, and this seeding egg is placed in incubator tray.Incubator tray can continue equidistant operation, sequential operation 1,3,5,7 ... row's odd number seeding egg checks.
Equally, when incubator tray moves to after station III incubator tray detecting sensor 15, after system control incubator tray operation certain distance, stop, making incubator tray the second seeding egg just in time be parked in the inspection position of station III, be parked in station III sucked type light compensating lamp under.Now, system control station III sucked type light compensating lamp 15 drops to edge on kind of egg, and it is air-breathing to open vacuum pump, and the second seeding egg is held.Subsequently, system control station III sucked type light compensating lamp 15 is with putting forward the inspection positions that detects camera 5 to station III on kind of egg, and sucked type light compensating lamp 15 is opened light compensating lamp, and kind of an egg is had an X-rayed to irradiation.Under the environment in darkroom 12, the image that position III detects camera 5 can be clear, this gathers perspective kind of egg fast, and the quality of compare of analysis kind egg fast, be sent to egg marking mechanism 17 by corresponding detection architecture and cook egg mark and prepare.Then, system drops to incubator tray place by control station III sucked type light compensating lamp 15 with kind of an egg, and closes vacuum pump, and this seeding egg is placed in incubator tray.Incubator tray can continue equidistant operation, sequential operation 2,4,6 ... parallelism and antithesis is counted seeding egg and is checked.
Station I, II, III, IV have after incubator tray, and equipment is in saturation operation state, and each station operates simultaneously, are connected continuously operation, have higher work efficiency.
Meanwhile, this equipment also can promote the use of any needs and do the inner product detecting, as the detection of the handicrafts such as glassware, jade, crystal etc.
The various embodiments described above can not depart from some variations in addition under scope of the present utility model, thus above explanation comprises and accompanying drawing shown in structure should be considered as exemplary, but not the protection domain of applying for a patent in order to limit the utility model.