CN203700226U - Special equipment group for manufacturing fertilizer with waste tobacco leaves - Google Patents
Special equipment group for manufacturing fertilizer with waste tobacco leaves Download PDFInfo
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- CN203700226U CN203700226U CN201420093958.5U CN201420093958U CN203700226U CN 203700226 U CN203700226 U CN 203700226U CN 201420093958 U CN201420093958 U CN 201420093958U CN 203700226 U CN203700226 U CN 203700226U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
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Abstract
The utility model discloses a special equipment group for manufacturing a fertilizer with waste tobacco leaves and belongs to the technical field of fertilizer production equipment. The special equipment group is used for manufacturing the waste tobacco leaves into the organic or inorganic fertilizer.The special equipment group comprises a tobacco leaf pulverizer, wherein a discharge port of the tobacco leaf pulverizer is communicated with a dedusting system; an ash discharge port of a cyclone dust collector of the dedusting system is communicated with a secondary mixing system via a screw conveyer; an auxiliary material adder communicated with the screw conveyer is arranged in the middle of the screw conveyer; the secondary mixing system is communicated with a decomposition tank via a belt conveyor I; and the decomposition tank is communicated with a drying system via a belt conveyor II.The special equipment group employs the tobacco leaf pulverizer, the dedusting system, the secondary mixing system, the decomposition tank and the drying system, after sequentially subjected to crushing treatment by the tobacco leaf pulverizer, dedusting treatment by the dedusting system, decomposition treatment by the decomposition tank and drying treatment by the drying system, the waste tobacco leaves are made into the organic or inorganic fertilizer, the utilization ratio of the waste tobacco leaves is high, the production cycle is short, and the equipment group is low in cost.
Description
Technical field
Waste tobacco leaf is manufactured a specific equipment group for fertilizer, for waste tobacco leaf being manufactured to fertilizer or inorganic fertilizer, belongs to fertilizer production device technical field.
Background technology
As the important source material of production of cigarettes, tobacco leaf rolls in process and will produce a large amount of discarded offal, tobacco leaf, offal the like waste in redrying.In the past, adopt the comparatively original methods such as burning, landfill mostly to the processing mode of waste, wherein burning waste can discharge a large amount of carbonic acid gas, causes serious topsoil; And the landfill of waste also can damage soil and water source.The enterprise that Shandong ZhongYan Industry Co., Ltd was once sold to tobacco leaf waste production Salanesol is used as raw material; Also once entrusting heat power plant to burn destroys; Also once contacted with honeycomb briquette production, waste tobacco leaf is mixed in coal dust and burnt.Though but these ways accomplished to a certain extent to turn waste into wealth, but still there is supervision difficulty, affect boiler ordinary life and efficiency, do not meet the defects such as environmental requirement.
My company utilizes waste tobacco leaf to produce the fertilizer such as fertilizer, inorganic fertilizer, in process of production the waste tobacco leafs such as offal, tobacco leaf, offal is ruined to type processing on the spot.In prior art, specific equipment for waste tobacco leaf processing waste is less, but the patent of invention that application number is 201010249130.0 discloses a kind of fertilizer joint production method and specific equipment thereof, this specific equipment has adopted the first mixing machine, stirrer, turnover throwing machine, transfer roller, the first dryer, Roughpulverizer, the first sifting machine, slimer, the first batching delivery system, the second mixing machine, the first wrapping machine, tablets press, the second dryer, cooler, the second sifting machine, the second wrapping machine, the 3rd wrapping machine, the 4th wrapping machine, the 3rd dryer, the 5th wrapping machine, the equipment such as the second batching delivery system and the 6th wrapping machine, this specific equipment adopts multiple machine, thereby with high costs, and offal, tobacco leaf, the waste tobacco leaf water content such as offal are higher, making this specific equipment cannot be applicable to waste tobacco leaf manufactures in the project of fertilizer, so need a set of fertilizer production equipment special that is applicable to the waste tobacco leaf that water content is higher of research and development badly.
Summary of the invention
For solving the problems of the technologies described above, the purpose of this utility model is to provide a kind of waste tobacco leaf to manufacture the specific equipment group of fertilizer.
For achieving the above object, the technical solution of the utility model is:
A kind of waste tobacco leaf is manufactured the specific equipment group of fertilizer, it is characterized in that: comprise tobacco leaf pulverizer, the discharge port of tobacco leaf pulverizer is communicated with dust-removal system, the ash discharging hole of the tornado dust collector of dust-removal system is communicated with secondary Preblend system PBS by worm conveyor, worm conveyor middle part is provided with the auxiliary material adder being communicated with worm conveyor, secondary Preblend system PBS is communicated with the pond of becoming thoroughly decomposed by rotary conveyor I, and the pond of becoming thoroughly decomposed is communicated with drying system by rotary conveyor II.
Further, tobacco leaf pulverizer comprises casing, is positioned at main shaft and the screen cloth of casing, and main shaft is provided with hammer leaf I, and screen cloth is positioned at main shaft below, and casing inner wall is provided with hammer leaf II, and hammer leaf I and hammer leaf II interval arrange.
Further, dust-removal system comprises one-level tornado dust collector, vacuum fan and second cyclone dust extractor, one-level tornado dust collector and second cyclone dust extractor include cylinder and conic tube two portions, the ash discharging hole place of one-level tornado dust collector is provided with grooved pulley type feeder, the exhaust duct of one-level tornado dust collector is communicated with the blast inlet of vacuum fan, the air outlet of vacuum fan is communicated with the inlet pipe of second cyclone dust extractor, and the ash discharging hole place of second cyclone dust extractor is provided with bagroom.
Further, secondary Preblend system PBS comprises one-level blending device and secondary blending device, one-level blending device is connected with secondary blending device by rotary conveyor, secondary blending device is agitation vat, one-level blending device is mixing machine, mixing machine comprises horizontal mixing tank and elevating hopper, horizontal mixing tank and elevating hopper are flexibly connected by connecting rod, in horizontal mixing tank, be provided with whipping appts, horizontal mixing tank is provided with mixer drive and elevating hopper drive unit outward, elevating hopper drive unit is connected with elevating hopper by steel cable, agitation vat comprises cylindrical shell and stir shaft, in cylindrical shell, be provided with the blanking plate of the inclination of several interlaced settings from top to bottom, cylinder body bottom is provided with silicon nitride wear resistant liner plate, stir shaft bottom is provided with agitating vane, the asymmetric setting of agitating vane.
Further, becoming thoroughly decomposed, pond comprises turnover throwing machine and the pond body that becomes thoroughly decomposed, turnover throwing machine comprises platform, turnover throwing machine structure, controlling box and platform travel mechanism, platform bottom is provided with vertical row travelling wheel and vertical row is walked wheel drive unit, turnover throwing machine structure comprises drive-motor, driving chain and turn over throwing main shaft, turn over and throw main shaft and be provided with and turn over throwing tooth harrow, platform travel mechanism bottom is provided with horizontal line travelling wheel and walking in a horizontal state wheel drive unit, vertical row travelling wheel is placed on the guide rail at platform travel mechanism top and moves along rail length direction, controlling box respectively with drive-motor, vertical row is walked wheel drive unit and is connected with walking in a horizontal state wheel drive unit, become thoroughly decomposed pond body by multiple pond body monomer compositions that become thoroughly decomposed, each pond body monomer that becomes thoroughly decomposed is equipped with horizontal guide rail and vertical guideway, horizontal line travelling wheel is placed on horizontal guide rail, guide rail is concordant with vertical guideway.
Further, drying system comprises heating furnace, rotary dryer and plate dryer, and heating furnace is communicated with the blast inlet of rotary dryer, and the discharge port of rotary dryer is communicated with the opening for feed of plate dryer by rotary conveyor III.
Compared with prior art, the beneficial effects of the utility model are:
1, this specific equipment group adopts tobacco leaf pulverizer, dust-removal system, secondary Preblend system PBS, the pond of becoming thoroughly decomposed, drying system, waste tobacco leaf is successively made fertilizer or inorganic fertilizer successively after the drying and processing of become thoroughly decomposed processing, the drying system in the break process of tobacco leaf pulverizer, the dust removal process of dust-removal system, the pond of becoming thoroughly decomposed, the utilization ratio of waste tobacco leaf is high, with short production cycle, equipment composition is originally low.
2, on the casing of tobacco leaf pulverizer and main shaft, be equipped with hammer leaf, hammer leaf on hammer leaf and main shaft on casing sequentially interval arranges, and between hammer leaf, there is certain interval, hammer leaf on main shaft rotates with main shaft, hammer leaf on hammer leaf and main shaft on casing produces shearing action to waste tobacco leaf, can pulverize the waste tobacco leaf that water content is higher, mutual impact, counterattack, collision and shearing between waste tobacco leaf and hammer leaf, can carry out abundant fragmentation to waste tobacco leaf, the smashing fineness of waste tobacco leaf is low.
3, this dust-removal system comprises two tornado dust collector, and one-level tornado dust collector are for dust is separated from waste tobacco leaf, and second cyclone dust extractor, for dust is separated and collection and treatment from air, reduces environmental pollution; The ash discharging hole place of one-level tornado dust collector arranges grooved pulley type feeder, and in the time that tornado dust collector are worked, waste tobacco leaf falls in the teeth groove of adjacent two teeth of sheave of grooved pulley type feeder, by ash discharging hole sealing, makes waste tobacco leaf be difficult for extracting out from exhaust duct; In addition, sheave rotates with main shaft, and opening for feed place waste tobacco leaf is constantly filled the teeth groove between two teeth, waste tobacco leaf between discharge port place teeth groove constantly comes off and discharges from discharge port, go round and begin again, thereby realize the continuous blowing of fly-ash separator, improve the efficiency of dedusting and whole technique.
4, in this secondary Preblend system PBS, adopt horizontal mixing tank, cylindrical shell lateral area is large, material can excessive buildup together, facilitate discharging, make in cylindrical shell without stopping expecting dead angle; Horizontal mixing tank is by elevating hopper feed, and feed is even, and material is difficult for piling up in cylindrical shell, improves the mixing efficiency of horizontal mixing tank.
5, the horizontal line travelling wheel of turnover throwing machine is placed on the horizontal guide rail of the pond body that becomes thoroughly decomposed, the guide rail of turnover throwing machine is concordant with the vertical guideway of the pond body that becomes thoroughly decomposed, whole platform can be advanced by vertical row travelling wheel on the vertical guideway of pond body that becomes thoroughly decomposed, and the material of the Chi Tizhong that becomes thoroughly decomposed is turned over to throwing; When platform is positioned in platform travel mechanism, whole platform is advanced on the horizontal guide rail of pond body that becomes thoroughly decomposed by horizontal line travelling wheel, can become thoroughly decomposed and switch between the body monomer of pond in difference, thereby be applicable to have the pond body that becomes thoroughly decomposed of multiple pond body monomers that become thoroughly decomposed.
6, this drying system adopts rotary dryer and plate dryer, the discharge port of rotary dryer is communicated with the opening for feed of plate dryer by rotary conveyor, material is tentatively dried in rotary dryer, material after preliminary oven dry is entered in plate dryer and is again dried by rotary conveyor, drying efficiency to material is high, good drying effect.
Accompanying drawing explanation
Fig. 1 is connection diagram of the present utility model;
Fig. 2 is the structural representation of tobacco leaf pulverizer in the utility model, and wherein A is vertical view, and B is front view;
Fig. 3 is the structural representation of dust-removal system in the utility model;
Fig. 4 is the structural representation of one-level tornado dust collector in dust-removal system, and wherein A is front view, and the A that B is A is to view, and C is the structural representation of feeder in A;
Fig. 5 is the structural representation of screen collector in dust-removal system;
Fig. 6 is the structural representation sketch of auxiliary material adder in the utility model;
Fig. 7 is the connection diagram of secondary Preblend system PBS in the utility model;
Fig. 8 is the structural representation of mixing machine in secondary Preblend system PBS, and wherein A is vertical view, and B is left view;
Fig. 9 is the structural representation of agitation vat in secondary Preblend system PBS, and wherein A is front view, the structural representation that B is whipping appts;
The structural representation in pond becomes thoroughly decomposed in Figure 10 the utility model;
Figure 11 is the structural representation of pond body of becoming thoroughly decomposed;
Figure 12 is the structural representation of turnover throwing machine;
Figure 13 is the structural representation of drying system in the utility model;
Figure 14 is the structural representation of drying system middle plateform dryer, and wherein A is front view, and B is vertical view.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described further:
Embodiment mono-
A kind of waste tobacco leaf is manufactured the specific equipment group of fertilizer, comprise tobacco leaf pulverizer, the discharge port of tobacco leaf pulverizer is communicated with dust-removal system, the ash discharging hole of the tornado dust collector of dust-removal system is communicated with secondary Preblend system PBS by worm conveyor, worm conveyor middle part is provided with the auxiliary material adder being communicated with worm conveyor, secondary Preblend system PBS is communicated with the pond of becoming thoroughly decomposed by rotary conveyor I, and the pond of becoming thoroughly decomposed is communicated with drying system by rotary conveyor II.
Tobacco leaf pulverizer is for pulverizing offal, tobacco leaf and the offal of dryness, semi-humid waste tobacco leaf, and the waste tobacco leaf after pulverizing is prepared organic/inorganic fertilizer by subsequent handling.This tobacco leaf pulverizer comprises casing 11, main shaft 12, screen cloth 13, and casing 11 is made up of upper and lower two housing sections, offers respectively opening for feed 14 and discharge port 15 on casing 11, and main shaft 12 and screen cloth 13 are all positioned at casing 11, and screen cloth 13 is positioned at main shaft 12 belows.Main shaft 12 is installed in casing 11, on the external cylindrical surface of main shaft 12, be evenly equipped with polylith hammer leaf I121, hammer leaf I121 mode with array on main shaft 12 arranges, the quantity of hammer leaf I121 can be determined according to the size of the radius of main shaft 12 external cylindrical surfaces, hammer leaf I121 etc., and making the distance L between adjacent two hammer leaf I121 on main shaft 12 is the twice of hammer leaf I121 thickness.Mode of connection in the present embodiment between main shaft 12 and hammer leaf I121 adopts and is welded to connect, and the thickness of hammer leaf I121 is 1cm, and the spacing on main shaft 12 between adjacent two hammer leaf I121 is 2cm.In casing 11, be provided with hammer leaf II111, hammer leaf II111 is connected to the left and right turn skeletal lines place of casing 11 inwalls.The hammer leaf II111 interval of casing 11 inwalls arranges, its spacing is consistent with the spacing of hammer leaf I121 on main shaft 12, and the hammer leaf I121 on hammer leaf II111 and the main shaft 12 of casing 11 inwalls successively interval arranges, making the spacing of the hammer leaf II111 on casing 11 that the hammer leaf I121 on main shaft 12 is adjacent is hammer leaf I121(or hammer leaf II111) half of thickness.Mode of connection in the present embodiment between casing 11 and hammer leaf II111 adopts and is welded to connect, the thickness of hammer leaf II111 is 1cm, spacing on casing 11 between adjacent two hammer leaf II111 is 2cm, and the spacing of the hammer leaf II111 on the casing 11 that the hammer leaf I121 on main shaft 12 is adjacent is 0.5cm.Wherein, one end of hammer leaf II111 and hammer leaf I121 is the installing zone being connected with casing 11 or main shaft 12, and its other end is for hitting district, and the length of hitting district is 1/3 ~ 2/5 of hammer leaf total length, and the outside surface that hits district is provided with carbine abrasion-proof floor.The two sides in the strike district of hammer leaf II111 and hammer leaf I121 are provided with projection, and this projection is along the length direction setting of described hammer leaf.By the two sides of hitting district at hammer leaf, projection is set, has increased on the one hand the contact area of hammer leaf and feedstuff raw material, realized the gaining effect to hammer leaf simultaneously, crushing efficiency is higher.Sieve aperture on screen cloth 13 is " people " font along screen cloth 13 outer walls and distributes, and described " people " font angle is 10 °-45 °.According to material by the feature of the movement locus after pulverizing, sieve aperture is circumferentially to " people " font along sieve plate outer wall to distribute, and " people " font angle is 10 °-45 ° reaches unanimity the position distribution of sieve aperture and the movement locus of pulverizing rear waste tobacco leaf, is convenient to material and discharges from sieve aperture in time.
Dust-removal system comprises one-level tornado dust collector 21, vacuum fan 22 and second cyclone dust extractor 23, and the exhaust duct of one-level tornado dust collector 21 is communicated with the blast inlet of vacuum fan 22, and the air outlet of vacuum fan 22 is communicated with the inlet pipe 212 of second cyclone dust extractor 23.One-level tornado dust collector 21 and second cyclone dust extractor 23 include cylinder and conic tube two portions, are all connected with inlet pipe 212 and exhaust duct in cylinder part, and conic tube bottom is equipped with ash discharging hole.Wherein, fly-ash separator total height is 4 times of cylinder diameter, cylinder height is 1.5 times of cylinder diameter, conic tube height is 2.5 times of cylinder diameter, exhaust duct diameter is 0.5 ~ 0.6 times of cylinder diameter, and in the present embodiment, exhaust duct diameter is 0.5 times of cylinder diameter, exhaust duct depth of penetration, a little less than the position of inlet pipe 212 bottoms, makes fly-ash separator can obtain comparatively desirable efficiency of dust collection.Inlet pipe 212 is semicircle spiral tube, and the angle [alpha] of its spiral declivity is 5 ° ~ 10 °, and in the present embodiment, the angle [alpha] of inlet pipe 212 spiral declivities is 5 °.So-called semicircle spiral tube refers to this inlet pipe 212 in the shape of a spiral, and the angle of circular arc shaped portion is 180 °.5 ° of inlet pipe 212 declivities, make waste tobacco leaf guarantee downward rotation in rotation.Inlet pipe has adopted the half-turn spiral tube of 180 ° to replace the traditional cylinder that directly blows into, thereby further guarantee " backspin " of air-flow, the traditional cylinder that directly blows into is just to rotate after entering cylinder containing the gas of dust, and follow-on half-turn spiral tube is to guarantee just to enter cylinder after dirt gas high speed rotating gets up.The ash discharging hole place of one-level tornado dust collector 21 is provided with grooved pulley type feeder 211, and the ash discharging hole place of second cyclone dust extractor 23 is provided with bagroom.Wherein, grooved pulley type feeder 211 is cylindrical structural, it comprises housing 2111, is positioned at main shaft 2112 and the sheave 2113 of housing 2111, sheave 2113 is set on main shaft 2112, the outside surface of sheave 2113 is radially provided with some teeth 2114, and wherein on sheave 2113, the number of tooth 2114 is determined according to the size of opening for feed 2115.Length direction along the tooth 2114 of sheave 2113 on housing 2111 is offered opening for feed and discharge port, and the size of opening for feed is slightly larger than the size of discharge port, makes waste tobacco leaf in the teeth groove of 2114, adjacent tooth, fully fill and guarantee blanking precision.
Auxiliary material adder comprises adder cylindrical shell and the stir shaft that is positioned at adder cylindrical shell, and adder cylindrical shell top is provided with stir shaft drive-motor, and stir shaft drive-motor is connected with stir shaft, and stir shaft is provided with agitating vane.In addition, auxiliary material adder is also provided with water monitor, material storage storage and gravity system, realizes autofeed.
Secondary Preblend system PBS comprises one-level blending device 31, secondary blending device 32 and rotary conveyor 33, one-level blending device 31 is connected with secondary blending device 32 by rotary conveyor 33, this one-level blending device 31 is mixing machine, and this secondary blending device 32 is agitation vat.Mixing machine comprises horizontal mixing tank 311 and elevating hopper 312 two portions.In horizontal mixing tank 311, be provided with whipping appts 313, whipping appts 313 comprises stir shaft 3131 and is fixedly connected on the duplex stirring rake 3132 on stir shaft 3131; Outer mixer drive 315 and the elevating hopper drive unit 316 of being provided with of horizontal mixing tank 311, mixer drive 315 is connected with whipping appts 313, elevating hopper drive unit 316 is connected with elevating hopper 312 by steel cable 317, when elevating hopper drive unit 316 is worked, steel cable 317 tightens up or unclamps, and realizes packing up or putting down of elevating hopper 312; Horizontal mixing tank 311 is flexibly connected with elevating hopper 312 by connecting rod 314, can realize elevating hopper 312 and rotate around horizontal mixing tank 311, thereby realize the feed of elevating hopper 312 to horizontal mixing tank 311.Agitation vat comprises cylindrical shell 321 and stir shaft 322, and cylindrical shell 321 is provided with stir shaft drive-motor, and this stir shaft drive-motor is connected with stir shaft 322 and drives stir shaft 322 to rotate.The blanking plate 324 that is from top to bottom provided with the inclination of several interlaced settings in cylindrical shell 321, offers breach on blanking plate 324, and after blanking plate 324 installs, stir shaft 322 is positioned at breach.Cylindrical shell 321 bottoms are provided with silicon nitride wear resistant liner plate 325, can effectively avoid material that cylinder inboard wall is scratched even and damaged, and extend the work-ing life of cylindrical shell and agitating vane.Stir shaft 322 bottoms are circumferentially evenly provided with along stir shaft 322 the polylith agitating vane 323 being obliquely installed, the angle α of the working face of agitating vane 323 and horizontal plane is 30 ° ~ 45 °, agitating vane 323 is prism structure, in the present embodiment, agitating vane 23 is provided with 4, and equate with the spacing of stir shaft 322, the angle α of the working face of agitating vane 323 and horizontal plane is 30 °.
The pond of becoming thoroughly decomposed, comprises turnover throwing machine 41 and the pond body 42 that becomes thoroughly decomposed.Turnover throwing machine 41 comprises platform 411, turnover throwing machine structure, controlling box 412 and platform travel mechanism 418.Platform 411 is for standing for workmen, and platform 411 surroundings are provided with railing, can place workmen and drop from platform 411; Platform 411 bottoms are provided with vertical row travelling wheel 417 and vertical row is walked wheel drive unit.Turnover throwing machine structure comprise drive-motor 413, driving chain 414 and turn over throw main shaft 415, drive-motor 413 is fixedly installed on platform 411, can be installed on platform 411 upper surfaces, also can be installed on platform 411 lower surfaces; Platform 411 belows be provided with turns over throw main shaft 415, drive-motor 413 with turn over throwing main shaft 415 be connected by driving chain 414.Turn over throw main shaft 415 be provided with turn over throw tooth harrow 416, turn over and throw tooth harrow 416 and turn over and throw the angle α between main shaft 415 with an applicable material, make to turn over and throw tooth harrow 416 and turn over the throwing α that forms an angle between main shaft 415, this angle α is 10 ° ~ 20 °, and in embodiment, angle α is 10 °; The cross section that turns over throwing tooth harrow 416 is " T " font structure, can effectively increase and turn over the strength and stiffness of throwing tooth harrow 416, extends and turns over the work-ing life of throwing tooth harrow 416; Turn over throwing tooth harrow 416 and comprise the straight bar part 4161 on its top and the unci 4162 of bottom, straight bar part 4161 is 5 ° ~ 10 ° with the angle β of unci 4162, and in the present embodiment, angle β is 5 °.Platform travel mechanism 418 is tower structure, platform travel mechanism 418 tops are provided with guide rail 419, in the time that platform 411 is placed in platform travel mechanism 418, the vertical row travelling wheel 417 of platform 411 bottoms is positioned on guide rail 419 and by driving vertical row travelling wheel 417 can make platform 411 entirety move along the length direction of guide rail 419; Platform travel mechanism 418 bottoms are provided with horizontal line travelling wheel 4110 and vertical row is walked wheel drive unit, by driving horizontal line travelling wheel 4110 can make platform travel mechanism 418 move perpendicular to the length direction of guide rail 419 together with platform 411 edges on it.Controlling box 412 is fixedly installed on platform 411 end faces, controlling box 412 walks wheel drive unit with drive-motor 413, vertical row respectively and walking in a horizontal state wheel drive unit is connected, by operation control box 412, can regulate quickly and easily drive-motor 413, vertical row to walk the rotating speed of wheel drive unit and walking in a horizontal state wheel drive unit, thereby final control turned over the gait of march of throwing the rotating speed of main shaft 415 and vertical row travelling wheel 417, horizontal line travelling wheel 4110.The pond body 42 that becomes thoroughly decomposed is made up of multiple pond body monomers 421 that become thoroughly decomposed, each pond body monomer 421 that becomes thoroughly decomposed is equipped with horizontal guide rail 422 and vertical guideway 423, horizontal guide rail 422 is for placing the horizontal line travelling wheel 4110 of turnover throwing machine 41, vertical guideway 423 is concordant with the guide rail 419 of turnover throwing machine 41, can make in vertical row travelling wheel 417 free skatings of turnover throwing machine 41 vertical guideway 423 and slidably reciprocate on vertical guideway 423.Each inside of becoming thoroughly decomposed pond body monomer 421 is coated with composite seepage prevention structures, and composite seepage prevention structures comprises outer protective layer and internal layer protective layer, and outer protective layer is made up of polyurea elastomer, and adopts spray mo(u)lding; Internal layer protective layer is made up of GB plastic sealed plate or GB plastic sealed glue.The polyurea materials unit elongation of outer protective layer is large, tensile strength is high, barrier performance good, water-tolerant, and can be good with the GB plastic sealed plate of internal layer protective layer or GB plastic sealed glue bond, can effectively prevent from that leach liquor in digest process from penetrating into below earth's surface to cause environmental pollution.When the utility model work, platform 411 is placed in platform travel mechanism 418, the vertical row travelling wheel 417 of platform 411 is placed on the guide rail 419 of platform travel mechanism 418, and the horizontal line travelling wheel 4110 of platform travel mechanism 418 is placed on the horizontal guide rail 422 of the pond body 42 that becomes thoroughly decomposed, walking in a horizontal state wheel drive unit drives horizontal line travelling wheel 4110 to rotate, turnover throwing machine 41 is moved on horizontal guide rail 422, when turnover throwing machine 41 arrives becoming thoroughly decomposed when the body monomer 421 of pond of certain appointment, walking in a horizontal state wheel drive unit stops driving, now the guide rail 419 of platform travel mechanism 418 is concordant with the vertical guideway 423 of the pond body 42 that becomes thoroughly decomposed, vertical row is walked wheel drive unit and is driven vertical row travelling wheel 417 to rotate, platform 411 is moved on vertical guideway 423, in this process, drive-motor 413 drives to turn over by driving chain 414 throws main shaft 415, throw tooth harrow 416 by turning over turning on throwing main shaft 415, the material becoming thoroughly decomposed in pond body 42 is turned over to throwing.
Drying system comprises heating furnace 51, rotary dryer 52 and plate dryer 53, heating furnace 51 is communicated with the blast inlet of rotary dryer 52, the hot-air mouth of plate dryer 53, and the discharge port of rotary dryer 52 is communicated with the opening for feed 537 of plate dryer 53 by rotary conveyor.Rotary dryer 52 comprises cylindrical shell, support roller, wheel band, transmission mechanism, opening for feed, discharge port, cylinder bearing carries on support roller, wheel is with in the periphery that is located at cylindrical shell and is docked with support roller, in cylindrical shell, be provided with straight plate-spoon shape raising material unit, cylindrical shell is provided with master wheel, transmission mechanism is made up of electric motor, step-down gear, pinion(gear), and pinion(gear) is combined with master wheel.Spoon shape lifting structure and straight plate lifting structure two portions that this straight plate-spoon shape raising material unit is made up of some straight plate material delivering plates form.Straight plate-spoon shape raising material unit and cylinder inboard wall are welded to connect.Straight plate-spoon shape raising material unit is fixedly connected on the cylinder inboard wall of dryer in the spaced apart mode of step helix, and mode of connection between the two adopts and is welded to connect.Wherein, the facilities of straight plate-spoon shape raising material unit on cylinder inboard wall.Plate dryer comprises casing 531, drive sprocket 539, driven sprocket 5310, driving chain 532 and hopper 534, offers opening for feed 537 and discharge port 538 on casing 531.Drive sprocket 539, driven sprocket 5310 and driving chain 532 are equipped with two, two drive sprockets 539, two driven sprockets 5310 and two driving chains 532 form two groups of chain-drive mechanisms, and two drive sprockets 539 are driven the coaxial rotation that realizes both by same motor.Article two, between driving chain 532, be provided with the scraper plate 533 being connected with driving chain 532, driving chain 532 setting vertical with scraper plate 33, this scraper plate 533 is " L " type scraper plate.The internal surface of hopper 534 is provided with thermofin 5311, hopper 534 middle parts are provided with heat-conducting plate 535, hopper 534 is divided into upper and lower two portions by heat-conducting plate 535, heat-conducting plate 535 forms with hopper 534 bottoms the cavity 536 sealing, this cavity 536 is for filling heat-conducting medium, this heat-conducting medium is thermal oil, hot blast or cold wind, and in the present embodiment, heat-conducting medium is selected thermal oil, and the temperature of thermal oil is about 350C °; Heat-conducting plate 535 and hopper 534 tops are formed for placing the elongated slot of material.This hopper 534 is between drive sprocket 539, driven sprocket 5310, and driving chain 532 is through hopper 534, and driving chain 532 is along the length direction setting of hopper 534, and scraper plate 533 edges that are connected with driving chain 532 are perpendicular to the setting of hopper length direction.Opening for feed 537 is positioned at the top of hopper 534 one end, the other end of hopper 534 is positioned at discharge port 538 tops, material enters dryer by opening for feed 537 and by scraper plate 533, material is shakeout equably on heat-conducting plate 535, heat-conducting medium in cavity 536 transfers heat to the material on it by heat-conducting plate 535, and by drying materials, the material after oven dry is scraped by scraper plate 533 and is discharged by discharge port 538.
Embodiment bis-
On the basis of embodiment mono-, the main shaft 12 of tobacco leaf pulverizer adopts and is articulated and connected with the mode of connection of hammer leaf I121, hammer leaf I121 can rotate around jointed shaft, in the time that main shaft rotates, hammer leaf I121 can produce hammer action to waste tobacco leaf, the waste tobacco leaf of can more broken water content higher more difficult fragmentation, makes waste tobacco leaf fully broken, and the smashing fineness of waste tobacco leaf is low.Casing 11 inwalls are provided with hammer leaf II111 place and offer the groove 17 that can move up and down for rotating shaft 16, are provided with rotating shaft 16 in groove 17, and the hammer leaf II111 of casing 11 inwalls is connected with rotating shaft 16.Between screen cloth 13 and casing 11 inwalls, be provided with gap, the not broken waste tobacco leaf that enters the cavity between main shaft 12 and screen cloth 13 can be discharged from discharge port 15 by this gap.Hammer leaf II111 can move up and down with rotating shaft 16 in groove 17, hammer leaf II111 is with moving in rotating shaft, the not broken waste tobacco leaf that enters the cavity between main shaft 12 and screen cloth 13 can be discharged to cavity circulation broken, make waste tobacco leaf fully broken, the smashing fineness of waste tobacco leaf is low.This dust-removal system, except being provided with the one-level tornado dust collector 21 and second cyclone dust extractor 23 in embodiment mono-, is also provided with screen collector 24, and the inlet pipe of described screen collector 24 is communicated with the exhaust duct of second cyclone dust extractor 23.This screen collector 24 comprises casing 231, is connected to Gas inlet tube 232 and air outlet tube 233 on casing 231, in casing 231, be provided with the vertical isolation plate 234 between Gas inlet tube 232 and air outlet tube 233, these vertical isolation plate 234 bottom surfaces do not contact with casing 231 bottom surfaces, have one section of space between the two; In casing 231, be also provided with the horizontal division board 235 perpendicular to vertical isolation plate 234, horizontal division board 235 is divided into two the cavity in casing 231, and lower floor's cavity is used for placing water, and its water surface is a little less than horizontal division board 235 bottom surfaces.This horizontal division board 235 is roughly positioned at the mid-way of casing 231, and higher than the bottom surface of vertical isolation plate 234.On horizontal division board 235, be vertically provided with pipe 236, pipe 236 is communicated with Gas inlet tube 232 and air outlet tube 233.Opening for feed 265 hour, on sheave 263, the number of tooth 264 is made as 26, makes the size of adjacent two tooth 264 end spacing and opening for feed 265 suitable; When opening for feed 265 larger, on sheave 263, the number of tooth 264 is made as 8, makes the size of adjacent two tooth 264 end spacing and opening for feed 265 suitable.
In secondary Preblend system PBS, the top of horizontal mixing tank 311 is provided with screening plant 318, and this screening plant 318 is made up of vertically disposed many reinforcing bars, and the surplus material screen of broken rear doping is elected.The whipping appts 313 of horizontal mixing tank 311 comprises stir shaft 3131 and is connected to the screw-blade on stir shaft 3131, and this screw-blade is spiral setting on stir shaft 3131.Stir shaft 322 bottoms of agitation vat are circumferentially evenly provided with 4 agitating vanes 323 that are obliquely installed along stir shaft 322, and the angle α of the working face of agitating vane 323 and horizontal plane is 45 °.The asymmetric setting of agitating vane 323, agitating vane 323 is unequal with the spacing of stir shaft 322, thereby when agitating vane 323 is rotated, can cover the bottom surface of whole cylindrical shell 321.On the outside surface of elevating hopper 312 bottoms, pressure transmitter is set, this pressure transmitter is communicated with peripheral control unit, and peripheral control unit is communicated with elevating hopper drive unit 316 again, and this elevating hopper drive unit 316 is servomotor.The weight signal that pressure transmitter detects transfers to peripheral control unit, and compare with the preset gravimetric value of peripheral control unit, the control signal of peripheral control unit transfers to elevating hopper drive unit 316, controls the work of elevating hopper drive unit 316 or quits work.Elevating hopper 312 whens filling with substance, pressure transmitter detects the weight of elevating hopper 312 interior filled materials in real time, when the gravimetric value gravimetric value preset with peripheral control unit detecting when pressure transmitter equates, stop feeding in raw material, now control signal is delivered to elevating hopper drive unit 316 by peripheral control unit, elevating hopper drive unit 316 is worked, steel cable 317 tightens up, by extremely horizontal mixing tank 311 tops of elevating hopper 312 pull-ups, material in elevating hopper 312 falls in horizontal mixing tank 311, after for some time, steel cable 317 loosens, and elevating hopper 312 puts down.By pressure transmitter and peripheral control unit, the weight when can accurate measurement at every turn reinforced, improves the mixing efficiency of mixing machine.
In drying system, hopper 534 is provided with 4,4 stacked settings of hopper 534.Because the number of plies of hopper 534 increases, thereby the number of chain-drive mechanism also correspondingly increases.Because the upper part of driving chain 532 can be used for last layer hopper 534, the lower part of driving chain 532 can be used for next layered material groove 534, thereby every two groups of chain-drive mechanisms can be used for two-layer hopper 534, therefore chain-drive mechanism is made as to four groups, and combinations of pairs is applicable in two-layer hopper 534 between two.Because every two groups of chain-drive mechanisms are applicable to two-layer hopper 534, thereby by " L " type scraper plate 533 on driving chain 532 with the setting that circulates of the mode of forward-oppositely-forward, so-called forward refers to that the leveling board of scraper plate 533 and the lower right corner of vertical plate connect into " L " shape, the so-called level that oppositely refers to scraper plate 533 is done with the upper left corner of vertical plate and is connected into " 7 " shape, thereby makes scraper plate 533 that direction is different can be applicable to the hopper 534 of different layers.4 stacked settings of hopper 534, the heat-conducting medium of wherein filling in the cavity of the first layer hopper 5341 is selected thermal oil, and the temperature of thermal oil is about 350C °; The heat-conducting medium of filling in the cavity of second layer hopper 5342 and the 3rd layered material groove 5343 is all selected hot blast; The heat-conducting medium of filling in the cavity of the 4th layered material groove 5344 is selected cold wind.The heat-conducting medium of filling in the cavity of the first layer hopper 5341 is thermal oil, and material is dried for the first time, and heat transfer efficiency is good, rapid heat dissipation, thermostability are fine, the good drying effect of material; The heat-conducting medium of filling in the cavity of second layer hopper 5342 and the 3rd layered material groove 5343 is warm air, and material is dried again, improves the drying effect of material; The heat-conducting medium of filling in the cavity of the 4th layered material groove 5344 is freezing air, material is carried out cooling, and the processing of can directly packing after handling, shortens the whole process time.
Claims (6)
1. the specific equipment group of a waste tobacco leaf manufacture fertilizer, it is characterized in that: comprise tobacco leaf pulverizer, the discharge port of tobacco leaf pulverizer is communicated with dust-removal system, the ash discharging hole of the tornado dust collector of dust-removal system is communicated with secondary Preblend system PBS by worm conveyor, worm conveyor middle part is provided with the auxiliary material adder being communicated with worm conveyor, secondary Preblend system PBS is communicated with the pond of becoming thoroughly decomposed by rotary conveyor I, and the pond of becoming thoroughly decomposed is communicated with drying system by rotary conveyor II.
2. waste tobacco leaf as claimed in claim 1 is manufactured the specific equipment group of fertilizer, it is characterized in that: tobacco leaf pulverizer comprises casing (11), is positioned at main shaft (12) and the screen cloth (13) of casing (11), main shaft (12) is provided with hammer leaf I(121), screen cloth (13) is positioned at main shaft (12) below, casing (11) inwall is provided with hammer leaf II(111), hammer leaf I(121) and hammer leaf II(111) interval setting.
3. waste tobacco leaf as claimed in claim 1 is manufactured the specific equipment group of fertilizer, it is characterized in that: dust-removal system comprises one-level tornado dust collector (21), vacuum fan (22) and second cyclone dust extractor (23), one-level tornado dust collector (21) and second cyclone dust extractor (23) include cylinder and conic tube two portions, the ash discharging hole place of one-level tornado dust collector (21) is provided with grooved pulley type feeder (211), the exhaust duct of one-level tornado dust collector (21) is communicated with the blast inlet of vacuum fan (22), the air outlet of vacuum fan (22) is communicated with the inlet pipe of second cyclone dust extractor (23), the ash discharging hole place of second cyclone dust extractor (23) is provided with bagroom (231).
4. waste tobacco leaf as claimed in claim 1 is manufactured the specific equipment group of fertilizer, it is characterized in that: secondary Preblend system PBS comprises one-level blending device (31) and secondary blending device (32), one-level blending device (31) is connected with secondary blending device (32) by rotary conveyor (33), secondary blending device (32) is agitation vat, one-level blending device (31) is mixing machine, mixing machine comprises horizontal mixing tank (311) and elevating hopper (312), horizontal mixing tank (311) and elevating hopper (312) are flexibly connected by connecting rod (314), in horizontal mixing tank (311), be provided with whipping appts (313), outer mixer drive (315) and the elevating hopper drive unit (316) of being provided with of horizontal mixing tank (311), elevating hopper drive unit (316) is connected with elevating hopper (312) by steel cable (317), agitation vat comprises cylindrical shell (321) and stir shaft (322), in cylindrical shell (321), be provided with the blanking plate (324) of the inclination of several interlaced settings from top to bottom, cylindrical shell (321) bottom is provided with silicon nitride wear resistant liner plate (325), stir shaft (322) bottom is provided with agitating vane (323), the asymmetric setting of agitating vane (323).
5. waste tobacco leaf as claimed in claim 1 is manufactured the specific equipment group of fertilizer, it is characterized in that: the pond of becoming thoroughly decomposed comprises turnover throwing machine (41) and the pond body (42) that becomes thoroughly decomposed, turnover throwing machine (41) comprises platform (411), turnover throwing machine structure, controlling box (412) and platform travel mechanism (418), platform (411) bottom is provided with vertical row travelling wheel (417) and vertical row is walked wheel drive unit, turnover throwing machine structure comprises drive-motor (413), driving chain (414) and turn over throw main shaft (415), turn over throw main shaft (415) be provided with turn over throw tooth harrow (416), platform travel mechanism (418) bottom is provided with horizontal line travelling wheel (4110) and walking in a horizontal state wheel drive unit, vertical row travelling wheel (417) is placed on the guide rail (419) at platform travel mechanism (418) top and goes up and move along guide rail (419) length direction, controlling box (412) respectively with drive-motor (413), vertical row is walked wheel drive unit and is connected with walking in a horizontal state wheel drive unit, the pond body (42) that becomes thoroughly decomposed is made up of multiple pond body monomers (421) that become thoroughly decomposed, each pond body monomer (421) that becomes thoroughly decomposed is equipped with horizontal guide rail (422) and vertical guideway (423), horizontal line travelling wheel (4110) is placed on horizontal guide rail (422), guide rail (419) is concordant with vertical guideway (423).
6. waste tobacco leaf as claimed in claim 1 is manufactured the specific equipment group of fertilizer, it is characterized in that: drying system comprises heating furnace (51), rotary dryer (52) and plate dryer (53), heating furnace (51) is communicated with the blast inlet of rotary dryer (52), and the discharge port of rotary dryer (52) is communicated with the opening for feed (537) of plate dryer (53) by rotary conveyor III.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420093958.5U CN203700226U (en) | 2014-03-04 | 2014-03-04 | Special equipment group for manufacturing fertilizer with waste tobacco leaves |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420093958.5U CN203700226U (en) | 2014-03-04 | 2014-03-04 | Special equipment group for manufacturing fertilizer with waste tobacco leaves |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203700226U true CN203700226U (en) | 2014-07-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420093958.5U Expired - Fee Related CN203700226U (en) | 2014-03-04 | 2014-03-04 | Special equipment group for manufacturing fertilizer with waste tobacco leaves |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203700226U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104844297A (en) * | 2015-06-19 | 2015-08-19 | 山东省农业机械科学研究院 | Humic acid organic-inorganic complex water flush fertilizer production line |
| CN109464874A (en) * | 2018-11-29 | 2019-03-15 | 镇江贝思特有机活性肥料有限公司 | A kind of organic dust high efficiente callback combination unit and its full reuse method |
-
2014
- 2014-03-04 CN CN201420093958.5U patent/CN203700226U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104844297A (en) * | 2015-06-19 | 2015-08-19 | 山东省农业机械科学研究院 | Humic acid organic-inorganic complex water flush fertilizer production line |
| CN109464874A (en) * | 2018-11-29 | 2019-03-15 | 镇江贝思特有机活性肥料有限公司 | A kind of organic dust high efficiente callback combination unit and its full reuse method |
| CN109464874B (en) * | 2018-11-29 | 2020-12-18 | 镇江贝思特有机活性肥料有限公司 | Efficient organic dust recovery combined device and full recycling method thereof |
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Granted publication date: 20140709 Termination date: 20170304 |