CN203679073U - Special shuttle plate material conveyor for punching - Google Patents

Special shuttle plate material conveyor for punching Download PDF

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Publication number
CN203679073U
CN203679073U CN201320745508.5U CN201320745508U CN203679073U CN 203679073 U CN203679073 U CN 203679073U CN 201320745508 U CN201320745508 U CN 201320745508U CN 203679073 U CN203679073 U CN 203679073U
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China
Prior art keywords
motor
control module
arm
forth
line slideway
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Withdrawn - After Issue
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CN201320745508.5U
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Chinese (zh)
Inventor
郝玉新
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JINAN HAOZHONG AUTOMATION Co Ltd
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JINAN HAOZHONG AUTOMATION Co Ltd
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Priority to CN201320745508.5U priority Critical patent/CN203679073U/en
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Abstract

The utility model provides a special shuttle plate material conveyor for punching. The special shuttle plate material conveyor comprises a machine frame, a transverse moving unit, a plurality of suction discs, a control unit and a telescopic arm, wherein the transverse moving unit is arranged on the machine frame and can move in a horizontal transverse direction vertical to the gravity direction, the telescopic arm comprises a rotary unit, a telescopic unit and a follow-up unit, the rotary unit comprises a first motor, an installing disc and a rotary support element, the installing disc is arranged on the transverse moving unit, the rotary support element is coaxially and fixedly arranged on the first motor, the telescopic unit comprises a rotating arm, a connecting arm, a first linear guide rail and a second motor, one end of the rotating arm is rotationally connected with the rotary support element, the other end of the rotating arm is connected with the connecting arm, the connecting arm is rotationally arranged on the installing disc, the second motor is arranged on the connecting arm and is connected with the first linear guide rail, the follow-up unit comprises a rotating frame and a third motor, the third motor is arranged in the first linear guide rail and is coaxially connected with the rotating frame, and the rotating frame is provided with a plurality of end pick-up devices provided with a plurality of vacuum suction discs. The collision danger of the manual carrying is avoided, and the product quality is ensured.

Description

The special plate conveyor that shuttles back and forth of a kind of punching press
Technical field
The utility model relates to a kind of conveyer, particularly the special plate conveyor that shuttles back and forth of a kind of punching press.
Background technology
Auto manufacturing of China year is produced nearly hundred million of automobile panels, nearly thousand of domestic automobile covering manufacturers.Along with competition, the demand of the automobile panel of market to high-quality is increasing.The factor that affects automobile panel quality mainly contains forcing press precision, mould and die accuracy, the impact of conveyance motional collision etc.Past, automobile panel manufacturer only paid attention to press and the impact of mould on manufactured goods, and semi-finished product move conveyance and mainly rely on artificial realization, had ignored the impact of semi-finished product work transporting motional collision on product quality between press.
Existing plate is carried and is adopted artificial conveyance, between press, at least need 2 workman's conveyance covering semi-finished product, because workman's carrying can cause warpage, the collision of plate, have a strong impact on product surface quality and punching precision, according to statistics, on product quality, impact reaches 30% to automobile panel plate conveyance motional collision, therefore require to adopt the plate conveying device of shuttling back and forth, realize automatic transport, reduce manual intervention, ensure product final mass.On the other hand, press is the machine tool of fast moving, and workman carries plate and exists compared with major break down hidden danger between press, reduces workman's operation by the plate conveying device of shuttling back and forth, and to improving labor strength, avoids industrial accident to have profound significance.
The plate conveyor that shuttles back and forth should be able to be realized the crawl of automobile panel, the sequences such as lower road mold cavity are carried, fallen into long distance, captures thin plate covering weight maximum and reaches 40kg, and repetitive positioning accuracy reaches 0.1mm.In different size due to plate, press spacing is different, the open height of press is different, cause the plate conveying device of shuttling back and forth need to overcome different plate crawls, large-scale mobile fed distance, plate and rotate the difficulties such as spatial adaptation press open height, guarantee fast and safely reliable delivery of plate.
Utility model content
The purpose of this utility model is to provide a kind of punching press the special plate conveyor that shuttles back and forth, and can realize the crawl of automobile panel plate, the long sequence apart from carrying, fall into lower road mold cavity, avoids a dead lift risk of collision, has ensured product quality.
The utility model is to realize like this, the special plate conveyor that shuttles back and forth of a kind of punching press, it comprises frame, be arranged in this frame and the transverse shifting unit that can move in the horizontal cross perpendicular to gravity direction, for adsorbing some suckers of the special plate that shuttles back and forth of this punching press, the control module of controlling this transverse shifting unit, telescopic arm, this telescopic arm comprises turning unit, telescopic unit, with moving cell; Wherein,
This turning unit comprises mounting disc, revolution support member, is controlled by the first motor of this control module with this control module electric connection, this mounting disc, this first motor are arranged on and on this transverse shifting unit, are driven in this horizontal cross mobilely by this transverse shifting unit, and this revolution support member is coaxial to be fixed on and on this first motor, to be driven in the plane that is parallel to this horizontal cross rotation by this first motor;
This telescopic unit comprises turning arm, linking arm, the first line slideway, be controlled by the second motor of this control module with this control module electric connection, this turning arm comprises initiative part, follower, U-shaped connecting portion, one end of this initiative part is rotationally connected with this revolution support member, the other end of this initiative part is connected in one end of this follower by this U-shaped connecting portion, the other end of this follower is connected in this linking arm, this linking arm is rotatably installed in this mounting disc, this revolution support member drives this initiative part rotation, this initiative part forces this follower to drive this linking arm to rotate relative to this mounting disc, this second motor is arranged on this linking arm by this linking arm driven rotary, this first line slideway is connected the direction of being extended along this first line slideway self by this second motor driving and moves linearly with this second motor,
Should comprise swivel mount, be electrically connected with this control module the 3rd motor that is controlled by this control module with moving cell, the 3rd motor is arranged in this first line slideway, coaxial the 3rd motor that is connected in of this swivel mount is driven rotation in the plane perpendicular to this first line slideway by the 3rd motor, this swivel mount is provided with some terminal-collecting machines that these some vacuum cups are installed.
As the further improvement of such scheme, this turning unit is also equipped with the also angular encoder of energy resetting of angle of revolution for controlling this revolution support member, and this angular encoder is electrically connected at this control module.
As the further improvement of such scheme, this linking arm adopts four groups of slide blocks to realize, and these four groups of slide blocks are arranged symmetrically in this mounting disc and relative this mounting disc is rotationally connected, and this second motor is arranged on these four groups of slide blocks.
As the further improvement of such scheme, the also angular encoder of energy resetting of angle of revolution for controlling this swivel mount also be equipped with should with moving cell, this angular encoder is electrically connected at this control module.
As the further improvement of such scheme, this transverse shifting unit comprises mechanical arm, the second line slideway, is controlled by the 4th motor of this control module with this control module electric connection, this second line slideway is arranged in this frame, and this mechanical arm is sticked in this second line slideway and drives walking by the 4th motor in the direction of extending along this second line slideway.
Preferably, the 4th motor adopts synchronous pulley to drive this mechanical arm walking.
Preferably, between four motors and this control module, adopt respectively cable to be connected.
Further, this cable adopts cable-pulling chain to support to flexible barcode.
The special plate conveyor that shuttles back and forth of punching press of the present utility model adopts servo control technique, can realize plate transmission between different openings press, and principal character comprises: control system can have four axle controls, three-shaft linkage control function; Pneumatic performance element is realized sucker and is drawn plate with vertical plate normal direction, avoids plate to draw fault; Turning unit is realized the transmission of plate between different openings height press, has developed product, by examining nearly half a year, can meet Production requirement, reduce artificial demand, avoided security incident, improved product quality, saved time of delivery, improved manufactured goods efficiency, practical function is good; Can realize crawl, the length distance of automobile panel plate and carry, fall into the sequences such as lower road mold cavity, capture thin plate covering weight maximum and reach 40kg, repetitive positioning accuracy reaches 0.1mm, avoids a dead lift risk of collision, has ensured product quality.
Brief description of the drawings
Fig. 1 is the structural representation of the special plate conveyor that shuttles back and forth of punching press that provides of the utility model preferred embodiments.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is the top view of Fig. 1.
Fig. 4 is the stereogram of Fig. 1.
Detailed description of the invention
In order to make the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the utility model is further elaborated.Should be appreciated that specific embodiment described herein is only in order to explain the utility model, and be not used in restriction the utility model.
See also Fig. 1, Fig. 2, Fig. 3 and Fig. 4, represented the concrete structure of the punching press special plate conveyor that shuttles back and forth that the utility model preferred embodiments provides.The special plate conveyor that shuttles back and forth of this punching press comprises frame 1, transverse shifting unit 2, control module (not shown), some suckers 3, telescopic arm 4.
Transverse shifting unit 2 is arranged in this frame 1, and transverse shifting unit 2 can move in the horizontal cross perpendicular to gravity direction.In the present embodiment, the concrete structure of transverse shifting unit 2 is: transverse shifting unit 2 comprises mechanical arm 21, the second line slideway 22, is electrically connected with this control module the 4th motor 25 that is controlled by this control module.The second line slideway 22 is arranged in frame 1, and mechanical arm 21 is sticked in the second line slideway 22, mechanical arm 21 and the direction driving walking of being extended along the second line slideway 22 by the 4th motor 25.The 4th motor 25 adopts synchronous pulley 23 to drive this mechanical arm 21 to walk.Transverse shifting unit 2 adopts driven by servomotor to realize, and repetitive positioning accuracy reaches 0.03mm, can meet the transmission of plate between different distance press.
Telescopic arm 4 comprises turning unit, telescopic unit, with moving cell.This turning unit comprises mounting disc 5, revolution support member 6, is controlled by the first motor (not shown) of this control module with this control module electric connection.Mounting disc 5, this first motor are arranged on the mechanical arm 21 of this transverse shifting unit 2, and mounting disc 5, this first motor are driven mobile in this horizontal cross by this transverse shifting unit 2.This revolution support member 6 is coaxial to be fixed on this first motor, and this revolution support member 6 is driven rotation in the plane that is parallel to this horizontal cross by this first motor.Preferably, this turning unit is also equipped with the also angular encoder (not shown) of energy resetting of angle of revolution for controlling this revolution support member 6, and this angular encoder is electrically connected at this control module.Turning unit drives revolution support member 6 to realize revolute function by servomotor, between scope-90, angle of revolution ° are arrived+90 °, high accuracy angular encoder on turning unit, is equipped with, can accurately control angle of revolution, repetitive positioning accuracy reaches 3 second of arcs, realizes the transmission of plate between different openings height press by turning unit.
This telescopic unit comprises turning arm, linking arm 7, the first line slideway 8, is controlled by the second motor (not shown) of this control module with this control module electric connection.This turning arm comprises initiative part 9, follower 10, U-shaped connecting portion 11.This telescopic unit is realized by driven by servomotor, and repetitive positioning accuracy reaches 0.03mm, meets the location of plate between different big or small moulds.
One end of initiative part 9 is rotationally connected with revolution support member 6, and the other end of initiative part 9 is connected in one end of follower 10 by U-shaped connecting portion 11, and the other end of follower 10 is connected in linking arm 7, and linking arm 7 is rotatably installed in mounting disc 5.Revolution support member 6 drives this initiative part 9 to rotate, this initiative part 9 forces this follower 10 to drive this linking arm 7 to rotate relative to this mounting disc 5, this second motor is arranged on this linking arm 7 by these linking arm 7 driven rotary, and this first line slideway 8 is connected with this second motor by this second motor and drives the direction of self extending along this first line slideway 8 to move linearly.Linking arm 7 adopts four groups of slide blocks to realize, and these four groups of slide blocks are arranged symmetrically in this mounting disc 5 and relative this mounting disc 5 is rotationally connected, and this second motor is arranged on these four groups of slide blocks.The first line slideway 8 moves along slide block, realizes accurately guiding, the revolution support member 6 rotating belt movable slider revolutions of turning unit simultaneously, and slide block drives the first line slideway 8 to turn round.The first line slideway 8 adopts rectangular hollow structure, the transmission devices such as ball-screw servomotor (as the 3rd motor 13 of below introducing) not only can be installed in inside, the passage that can also serve as relevant controlling circuit and control gas circuit, is transported to the parts with moving cell by relevant cable, air inlet pipe etc. on turning unit.
Should comprise swivel mount 12, be electrically connected with this control module the 3rd motor 13 that is controlled by this control module with moving cell.The 3rd motor 13 is arranged in the first line slideway 8, coaxial the 3rd motor 13 that is connected in of swivel mount 12, swivel mount 12 is driven rotation in the plane perpendicular to the first line slideway 8 by the 3rd motor 13, swivel mount 12 is provided with some terminal-collecting machines 14 that some vacuum cups 3 are installed.Sucker 3 is for adsorbing the special plate that shuttles back and forth of this punching press.In the present embodiment, should also be equipped with the also angular encoder (not shown) of energy resetting of angle of revolution for controlling this swivel mount 12 with moving cell, this angular encoder is electrically connected at this control module.Should be with moving cell by driven by servomotor precision ball screw, realize gas pawl (being sucker 3) near plate target location by the first line slideway 8 guiding, displacement can be by servomotor control, repetitive positioning accuracy reaches 0.03mm, makes up the positioning precision error causing due to different mold interval deviations.
Between four motors and this control module, adopt respectively cable to be connected, in the present embodiment, adopt cable-pulling chain 24 to support to flexible barcode, transverse shifting unit 2 can not confuse cable when mobile like this.Cable can move in order with transverse shifting unit 2, and cable is progressively connected in the servomotor of other unit from transverse shifting unit 2.
Sucker 3 can adopt pneumatic performance element (not shown) carry out absorption or unclamp, sucker 3 can form array, the combination of array sucker can be to plate uniform force application, swivel mount 12 is realized Pneumatic suction cup 3 by servomotor (i.e. the 3rd motor 13) driving and is turned round, between scope-90, angle of revolution ° are arrived+90 °, realize sucker 3 and draw plate with vertical plate normal direction, avoid plate to draw fault.Adopt pneumatic performance element, pneumatic operated valve island control module can be installed, the compositions such as control module You Fa island, pneumatic operated valve island, solenoid directional control valve and tracheae, have improved the reliability of equipment.The control system of this control module can be main control unit by PLC, has four axle controls, three-shaft linkage control function.The guidance panel of the special plate conveyor that shuttles back and forth of punching press can be made up of touch-screen and button groups etc.
The utility model adopts servo control technique, can realize plate transmission between different openings press, and principal character comprises: the plate conveyor telescopic arm that shuttles back and forth adopts slide block to fix, and guide rail move mode, has reduced structure space; The first line slideway of telescopic arm adopts rectangular hollow structure, and inside can be used as circuit and gas channels; Telescopic arm has revolution and Telescopic, and collapsing length can be adjusted by servomotor, and angle of revolution scope is between-90 ° to+90 °.This plate conveyor telescopic arm that shuttles back and forth has been applied on Guangzhou Automobile Workshop's Car panel stamping line, by examining nearly half a year, can meet Production requirement, reduce artificial demand, avoided security incident, improved product quality, saved time of delivery, improved manufactured goods efficiency, practical function is good.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all any amendments of doing within spirit of the present utility model and principle, be equal to and replace and improvement etc., within all should being included in protection domain of the present utility model.

Claims (8)

1. the special plate conveyor that shuttles back and forth of punching press, it comprises frame, be arranged in this frame and the transverse shifting unit that can move in the horizontal cross perpendicular to gravity direction, for adsorb the special plate that shuttles back and forth of this punching press some suckers, control the control module of this transverse shifting unit, it is characterized in that: the special plate conveyor that shuttles back and forth of this punching press also comprises telescopic arm, this telescopic arm comprises turning unit, telescopic unit, with moving cell; Wherein,
This turning unit comprises mounting disc, revolution support member, is controlled by the first motor of this control module with this control module electric connection, this mounting disc, this first motor are arranged on and on this transverse shifting unit, are driven in this horizontal cross mobilely by this transverse shifting unit, and this revolution support member is coaxial to be fixed on and on this first motor, to be driven in the plane that is parallel to this horizontal cross rotation by this first motor;
This telescopic unit comprises turning arm, linking arm, the first line slideway, be controlled by the second motor of this control module with this control module electric connection, this turning arm comprises initiative part, follower, U-shaped connecting portion, one end of this initiative part is rotationally connected with this revolution support member, the other end of this initiative part is connected in one end of this follower by this U-shaped connecting portion, the other end of this follower is connected in this linking arm, this linking arm is rotatably installed in this mounting disc, this revolution support member drives this initiative part rotation, this initiative part forces this follower to drive this linking arm to rotate relative to this mounting disc, this second motor is arranged on this linking arm by this linking arm driven rotary, this first line slideway is connected the direction of being extended along this first line slideway self by this second motor driving and moves linearly with this second motor,
Should comprise swivel mount, be electrically connected with this control module the 3rd motor that is controlled by this control module with moving cell, the 3rd motor is arranged in this first line slideway, coaxial the 3rd motor that is connected in of this swivel mount is driven rotation in the plane perpendicular to this first line slideway by the 3rd motor, this swivel mount is provided with some terminal-collecting machines that these some vacuum cups are installed.
2. the special plate conveyor that shuttles back and forth of punching press as claimed in claim 1, it is characterized in that: this turning unit is also equipped with the also angular encoder of energy resetting of angle of revolution for controlling this revolution support member, and this angular encoder is electrically connected at this control module.
3. the special plate conveyor that shuttles back and forth of punching press as claimed in claim 1, it is characterized in that: this linking arm adopts four groups of slide blocks to realize, these four groups of slide blocks are arranged symmetrically in this mounting disc and relative this mounting disc is rotationally connected, and this second motor is arranged on these four groups of slide blocks.
4. the special plate conveyor that shuttles back and forth of punching press as claimed in claim 1, is characterized in that: should also be equipped with the also angular encoder of energy resetting of angle of revolution for controlling this swivel mount with moving cell, this angular encoder is electrically connected at this control module.
5. the special plate conveyor that shuttles back and forth of punching press as claimed in claim 1, it is characterized in that: this transverse shifting unit comprises mechanical arm, the second line slideway, is controlled by the 4th motor of this control module with this control module electric connection, this second line slideway is arranged in this frame, and this mechanical arm is sticked in this second line slideway and drives walking by the 4th motor in the direction of extending along this second line slideway.
6. the special plate conveyor that shuttles back and forth of punching press as claimed in claim 5, is characterized in that: the 4th motor adopts synchronous pulley to drive this mechanical arm walking.
7. the special plate conveyor that shuttles back and forth of punching press as claimed in claim 5, is characterized in that: between four motors and this control module, adopt respectively cable to be connected.
8. the special plate conveyor that shuttles back and forth of punching press as claimed in claim 7, is characterized in that: this cable adopts cable-pulling chain to support to flexible barcode.
CN201320745508.5U 2013-11-21 2013-11-21 Special shuttle plate material conveyor for punching Withdrawn - After Issue CN203679073U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320745508.5U CN203679073U (en) 2013-11-21 2013-11-21 Special shuttle plate material conveyor for punching

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320745508.5U CN203679073U (en) 2013-11-21 2013-11-21 Special shuttle plate material conveyor for punching

Publications (1)

Publication Number Publication Date
CN203679073U true CN203679073U (en) 2014-07-02

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CN201320745508.5U Withdrawn - After Issue CN203679073U (en) 2013-11-21 2013-11-21 Special shuttle plate material conveyor for punching

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103567316A (en) * 2013-11-21 2014-02-12 济南昊中自动化有限公司 Special shuttle board conveyor for punching
CN112428594A (en) * 2020-10-30 2021-03-02 江苏翔鹭汽车部件有限公司 Tool for assembling plastic part for automobile and using method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103567316A (en) * 2013-11-21 2014-02-12 济南昊中自动化有限公司 Special shuttle board conveyor for punching
CN103567316B (en) * 2013-11-21 2015-04-22 济南昊中自动化有限公司 Special shuttle board conveyor for punching
CN112428594A (en) * 2020-10-30 2021-03-02 江苏翔鹭汽车部件有限公司 Tool for assembling plastic part for automobile and using method thereof

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GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20140702

Effective date of abandoning: 20150422