CN203659909U - Integrated-type battery piece laser halving machine - Google Patents
Integrated-type battery piece laser halving machine Download PDFInfo
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- CN203659909U CN203659909U CN201420033145.7U CN201420033145U CN203659909U CN 203659909 U CN203659909 U CN 203659909U CN 201420033145 U CN201420033145 U CN 201420033145U CN 203659909 U CN203659909 U CN 203659909U
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- sliver
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The utility model discloses an integrated-type battery piece laser halving machine which comprises an electric control cabinet, a rack, a substrate, an automatic piece-breaking bench, a material feeding mechanism, a longitudinal piece-feeding slide table device, a transverse laser scribing slide table device, a three-dimensional center correction mechanism, a camera alignment mechanism and a piece-unloading mechanism, wherein the material feeding mechanism, the longitudinal piece-feeding slide table device, the transverse laser scribing slide table device, the three-dimensional center correction mechanism, the camera alignment mechanism and the piece-unloading mechanism are arranged on the substrate. The automatic piece-breaking bench is arranged on the substrate through the center correction mechanism. The longitudinal piece-feeding slide table device comprises a longitudinal sliding mechanical arm, a support frame and a sucking disc which can be used for sucking a solar battery piece on the material feeding mechanism. The support frame is arranged on the substrate. The longitudinal sliding mechanical arm is arranged on the support frame. The sucking disc is arranged on the longitudinal sliding mechanical arm. The automatic piece-breaking bench comprises a piece-breaking support, a driving power assembly and two piece-breaking plates. The integrated-type battery piece laser halving machine has the functions of solar battery piece scribing and breaking; the automation of the halving operation on the solar battery piece is achieved; and thus man-caused randomness and unoperability are prevented, and the piece-breaking rate is improved.
Description
Technical field
The utility model relates to a kind of integrated type battery sheet laser and cuts half machine, belongs to solar battery sheet field.
Background technology
At present, photovoltaic solar crystal-silicon battery slice has developed into the heart of green novel energy source, and photovoltaic industry has been had scale, promotes the generated output of crystal silicon solar assembly, has become the target that industry is pursued.
The main specifications of existing crystal-silicon battery slice is of a size of: polycrystalline cell piece 156mm × 156mm, or single crystal battery sheet 125mm × 125mm, for promoting the generating efficiency of solar components, in the situation that cell piece generating efficiency is certain, implement the method that cell piece is laterally cut partly to series welding again, as polycrystalline 156mm × 156mm is divided into 156mm × 78mm, be divided into two, can improve the generated output of assembly.Cell piece is cut half operation in two steps, the one, carry out (the non-cut-out of cell piece of laser tangent line, the width of line and the degree of depth need accurately to control, degree of depth <95% thickness, laser does not damage antireflective coating), the 2nd, break disconnected along cell piece laser scribing direction, breaking at present disconnected is all operation manually, does not also have a kind of automation equipment to replace this manual work mode, and artificial sliver efficiency is low, fragmentation rate is high, and research and development automation equipment has become the demand of photovoltaic industry new technology.
Summary of the invention
Technical problem to be solved in the utility model is the defect that overcomes prior art, provide a kind of integrated type battery sheet laser to cut half machine, it has scribing and the sliver function of solar battery sheet, realize the automation of cutting half operation of solar battery sheet, avoid artificial randomness and non-operability, improve fragmentation rate.
In order to solve the problems of the technologies described above, the technical solution of the utility model is: a kind of integrated type battery sheet laser is cut half machine, it comprises electrical control cubicles, frame, substrate, sliver platform and be installed in feed mechanism on substrate, longitudinally upper slice slide rest device, laterally aligning gear, camera contraposition mechanism and unloading piece mechanism in laser scribing slide rest device, 3-D house automatically, and sliver platform is arranged on substrate by aligning gear placed in the middle automatically; Wherein,
Described longitudinal upper slice slide rest device comprises longitudinal sliding motion manipulator, bracing frame and can be used for drawing the sucker of the solar battery sheet on feed mechanism, bracing frame is arranged on substrate, longitudinal sliding motion manipulator is arranged on bracing frame, and sucker is arranged on longitudinal sliding motion manipulator;
Described automatic sliver platform comprises sliver support, drive Power Component and two sliver plates, one end of two sliver plates is hinged, and can be rotated to support on sliver support, the other end of two sliver plates is sliding fitting on sliver support respectively, described driving Power Component drives the hinged end of two sliver plates to move up and down in its hinged place, and on described sliver plate, be provided with the adsorption hole that connects source of the gas, described sliver support is arranged in 3-D house on aligning gear, and the bight of two described sliver plates has contraposition form, and contraposition form is positioned at the same side of two sliver plates,
Described horizontal laser scribing slide rest device comprises slide unit support, laser, horizontal sliding mechanical hand and focal length adjustment device, described slide unit support is arranged on substrate, laterally sliding mechanical hand is arranged on slide unit support, described focal length adjustment device is arranged on horizontal sliding mechanical on hand, described laser is arranged on focal length adjustment device, and laser is positioned at the top of two sliver plates;
Described camera contraposition mechanism has two camera lens that are respectively used to determine corresponding solar battery sheet angular coordinate, camera lens lays respectively in corresponding contraposition form, and this camera contraposition mechanism is connected by electrical control cubicles phase control signal with aligning gear in 3-D house.
Further, described feed mechanism comprises the film magazine that changes storehouse guide assembly and place solar battery sheet.
Further, described film magazine is provided with two.
Further, described feed mechanism also comprises air blowing air knife, and air blowing air knife is arranged on substrate, and is positioned at the side of described film magazine.
Further, in described 3-D house, aligning gear comprises bridge, three-dimensional position adjusting device and chassis, and chassis is arranged on substrate, and three-dimensional position adjusting device is arranged on chassis, one end of bridge is arranged in three-dimensional position adjusting device, and the other end and sliver support are fixedly connected.
Further, described camera contraposition mechanism comprises two camera contraposition assemblies, the respectively corresponding contraposition form of each camera contraposition assembly, camera contraposition assembly comprises camera lens, camera support and focus regulator, camera support is arranged on substrate, focus regulator is arranged on camera support, and camera lens is arranged on focus regulator.
Further, described unloading piece mechanism comprises blanking box, elevating screw and organization soleplate, and organization soleplate is arranged on substrate, and described elevating screw is connected with blanking box through after organization soleplate, and described blanking box is supported on organization soleplate.
Adopt after technique scheme, solar battery sheet is put in film magazine, get sheet by sucker, through longitudinal sliding motion manipulator upper slice to sliver plate, camera lens carries out imaging to two of solar battery sheet angles, thereby draw median vertical line mn, median vertical line mn is calibration standard placed in the middle, the median vertical line mn that in 3-D house, aligning gear finds according to camera contraposition mechanism carries out three direction: X (laterally), Y(is longitudinal), α (angle) contraposition adjustment, to reach vertical standard placed in the middle, laser scribing slide unit drive laser, carry out laser cutting back and forth, after laser scribing completes, drive Power Component to drive two sliver plates to form certain sliver angle, solar battery sheet is split into two cell pieces, after sliver function completes, in sliver plate, vacuum is converted into compressed air, from the adsorption hole of sliver plate, blow out, half sheet cell piece is due to the effect of deadweight and suspension, half sheet cell piece slips in shedding mechanism along the sliver plate tilting, complete unloading piece function, thereby realize the automation of cutting half operation of solar battery sheet, avoid artificial randomness and non-operability, improve fragmentation rate.
Accompanying drawing explanation
Fig. 1 is the general assembly drawing that integrated type battery sheet laser of the present utility model is cut half machine
Fig. 2 be integrated type battery sheet laser of the present utility model cut half machine explosive view
Fig. 3 is the installation diagram of substrate upper mounting component;
Fig. 4 is the explosive view of substrate upper mounting component
Fig. 5 is the part assembly drawing in Fig. 3
Fig. 6 is the installation diagram of automatic sliver platform and horizontal laser scribing slide rest device
Fig. 7 is the lateral plan that integrated type battery sheet laser of the present utility model is cut half machine
Fig. 8 is the part-structure schematic diagram of sliver state of the present utility model;
Fig. 9 is the part-structure schematic diagram of unloading piece state of the present utility model;
Figure 10 is the workflow schematic diagram that integrated type battery sheet laser of the present utility model is cut half machine.
Embodiment
For content of the present utility model is more easily expressly understood, according to specific embodiment also by reference to the accompanying drawings, the utility model is described in further detail below.
As shown in Fig. 1 ~ 10, a kind of integrated type battery sheet laser is cut half machine, it comprises electrical control cubicles 90, frame 10, substrate 11, sliver platform 50 and be installed in feed mechanism 20 on substrate 11, longitudinally upper slice slide rest device 30, laterally aligning gear 60, camera contraposition mechanism 70 and unloading piece mechanism 80 in laser scribing slide rest device 40,3-D house automatically, and sliver platform 50 is arranged on substrate 11 by aligning gear 60 placed in the middle automatically, wherein, longitudinal upper slice slide rest device 30 comprises longitudinal sliding motion manipulator 32, bracing frame 33 and can be used for drawing the sucker 31 of the solar battery sheet 55 on feed mechanism 20, bracing frame 33 is arranged on substrate 11, longitudinal sliding motion manipulator 32 is arranged on bracing frame 33, and sucker 31 is arranged on longitudinal sliding motion manipulator 32, automatically sliver platform 50 comprises sliver support 51, drive Power Component 52 and two sliver plates 53, one end of two sliver plates 53 is hinged, and can be rotated to support on sliver support 51, the other end of two sliver plates 53 is sliding fitting on sliver support 51 respectively, drive Power Component 52 to drive the hinged end of two sliver plates 53 to move up and down in its hinged place, and on sliver plate 53, be provided with the adsorption hole that connects source of the gas, sliver support 51 is arranged in 3-D house on aligning gear 60, and the bight of two sliver plates 53 has contraposition form 54, and contraposition form 54 is positioned at the same side of two sliver plates 53, laterally laser scribing slide rest device 40 comprises slide unit support 44, laser 41, horizontal sliding mechanical hand 42 and focal length adjustment device 43, slide unit support 44 is arranged on substrate 11, laterally sliding mechanical hand 42 is arranged on slide unit support 44, focal length adjustment device 43 is arranged on horizontal sliding mechanical hand 42, laser 41 is arranged on focal length adjustment device 43, and laser 41 is positioned at the top of two sliver plates 53, camera contraposition mechanism 70 has two camera lens 71 that are respectively used to determine corresponding solar battery sheet 55 angular coordinates, camera lens 71 lays respectively in corresponding contraposition form 54, and this camera contraposition mechanism 70 is connected by electrical control cubicles 90 phase control signals with aligning gear in 3-D house 60.
As shown in Figure 3, feed mechanism 20 comprises the film magazine 21 that changes storehouse guide assembly 23 and place solar battery sheet, and film magazine 21 is arranged on substrate by changing storehouse guide assembly 23.
As shown in Figure 3, film magazine 21 is provided with two, but is not limited to this.
As shown in Figure 3, feed mechanism 20 also comprises air blowing air knife 22, and air blowing air knife 22 is arranged on substrate 11, and is positioned at the side of described film magazine 21.
As shown in Figure 6,7, in 3-D house, aligning gear 60 comprises bridge 61, three-dimensional position adjusting device 62 and chassis 63, chassis 63 is arranged on substrate 11 by suspension rack 13, three-dimensional position adjusting device 62 is arranged on chassis 63, one end of bridge 61 is arranged in three-dimensional position adjusting device 62, and the other end and sliver support 51 are fixedly connected.
As shown in Figure 3,4, camera contraposition mechanism 70 comprises two camera contraposition assemblies, the respectively corresponding contraposition form 54 of each camera contraposition assembly, camera contraposition assembly comprises camera lens 71, camera support 72 and focus regulator 73, camera support 72 is arranged on substrate 11, focus regulator 73 is arranged on camera support 72, and camera lens 71 is arranged on focus regulator 73.
As shown in Figure 8, unloading piece mechanism 80 comprises blanking box 81, elevating screw 82 and organization soleplate 83, and organization soleplate 83 is arranged on substrate 11, and elevating screw 82 is connected with blanking box 81 through organization soleplate 83 is rear, and blanking box 81 is supported on organization soleplate 83.
As shown in Figure 7, the both sides of frame 10 are provided with access door 14, and while normally operation, access door 14 is closed condition.
Operation principle of the present utility model is as follows:
Above-described specific embodiment; technical problem, technical scheme and beneficial effect that the utility model is solved further describe; institute is understood that; the foregoing is only specific embodiment of the utility model; be not limited to the utility model; all within spirit of the present utility model and principle, any modification of making, be equal to replacement, improvement etc., within all should being included in protection range of the present utility model.
Claims (7)
1. an integrated type battery sheet laser is cut half machine, it is characterized in that: it comprises electrical control cubicles (90), frame (10), substrate (11), sliver platform (50) and be installed in feed mechanism (20) on substrate (11), longitudinally upper slice slide rest device (30), laterally aligning gear (60), camera contraposition mechanism (70) and unloading piece mechanism (80) in laser scribing slide rest device (40), 3-D house automatically, and automatic sliver platform (50) is arranged on substrate (11) by aligning gear placed in the middle (60); Wherein,
Described longitudinal upper slice slide rest device (30) comprises longitudinal sliding motion manipulator (32), bracing frame (33) and can be used for drawing the sucker (31) of the solar battery sheet (55) on feed mechanism (20), bracing frame (33) is arranged on substrate (11), it is upper that longitudinal sliding motion manipulator (32) is arranged on bracing frame (33), and sucker (31) is arranged on longitudinal sliding motion manipulator (32);
Described automatic sliver platform (50) comprises sliver support (51), drive Power Component (52) and two sliver plates (53), one end of two sliver plates (53) is hinged, and can be rotated to support on sliver support (51), the other end of two sliver plates (53) is sliding fitting on sliver support (51) respectively, described driving Power Component (52) drives the hinged end of two sliver plates (53) to move up and down in its hinged place, and on described sliver plate (53), be provided with the adsorption hole that connects source of the gas, described sliver support (51) is arranged on aligning gear in 3-D house (60), and the bight of described two sliver plates (53) has contraposition form (54), and contraposition form (54) is positioned at the same side of two sliver plates (53),
Described horizontal laser scribing slide rest device (40) comprises slide unit support (44), laser (41), horizontal sliding mechanical hand (42) and focal length adjustment device (43), described slide unit support (44) is arranged on substrate (11), laterally sliding mechanical hand (42) is arranged on slide unit support (44), described focal length adjustment device (43) is arranged on horizontal sliding mechanical hand (42), it is upper that described laser (41) is arranged on focal length adjustment device (43), and laser (41) is positioned at the top of two sliver plates (53);
Described camera contraposition mechanism (70) has two camera lens (71) that are respectively used to determine corresponding solar battery sheet (55) angular coordinate, camera lens (71) lays respectively in corresponding contraposition form (54), and this camera contraposition mechanism (70) is connected by electrical control cubicles (90) phase control signal with aligning gear in 3-D house (60).
2. integrated type battery sheet laser according to claim 1 is cut half machine, it is characterized in that: described feed mechanism (20) comprises the film magazine (21) that changes storehouse guide assembly (23) and place solar battery sheet, and film magazine (21) is arranged on substrate (11) by changing storehouse guide assembly (23).
3. integrated type battery sheet laser according to claim 2 is cut half machine, it is characterized in that: described film magazine (21) is provided with two.
4. cut half machine according to the integrated type battery sheet laser described in claim 2 or 3, it is characterized in that: described feed mechanism (20) also comprises air blowing air knife (22), and it is upper that air blowing air knife (22) is arranged on substrate (11), and be positioned at the side of described film magazine (21).
5. integrated type battery sheet laser according to claim 1 is cut half machine, it is characterized in that: aligning gear in described 3-D house (60) comprises bridge (61), three-dimensional position adjusting device (62) and chassis (63), chassis (63) is arranged on substrate (11), three-dimensional position adjusting device (62) is arranged on chassis (63), it is upper that one end of bridge (61) is arranged on three-dimensional position adjusting device (62), and the other end and sliver support (51) are fixedly connected.
6. integrated type battery sheet laser according to claim 1 is cut half machine, it is characterized in that: described camera contraposition mechanism (70) comprises two camera contraposition assemblies, the respectively corresponding contraposition form of each camera contraposition assembly (54), camera contraposition assembly comprises camera lens (71), camera support (72) and focus regulator (73), camera support (72) is arranged on substrate (11), it is upper that focus regulator (73) is arranged on camera support (72), and camera lens (71) is arranged on focus regulator (73).
7. integrated type battery sheet laser according to claim 1 is cut half machine, it is characterized in that: described unloading piece mechanism (80) comprises blanking box (81), elevating screw (82) and organization soleplate (83), described organization soleplate (83) is arranged on substrate (11), described elevating screw (82) is connected with blanking box (81) through after organization soleplate (83), and described blanking box (81) is supported on organization soleplate (83).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420033145.7U CN203659909U (en) | 2014-01-20 | 2014-01-20 | Integrated-type battery piece laser halving machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420033145.7U CN203659909U (en) | 2014-01-20 | 2014-01-20 | Integrated-type battery piece laser halving machine |
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| CN203659909U true CN203659909U (en) | 2014-06-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420033145.7U Expired - Fee Related CN203659909U (en) | 2014-01-20 | 2014-01-20 | Integrated-type battery piece laser halving machine |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106312337A (en) * | 2016-09-19 | 2017-01-11 | 武汉帝尔激光科技股份有限公司 | Laser half-cutting machine for crystal silicon solar battery cell |
| CN106735933A (en) * | 2016-12-27 | 2017-05-31 | 天津曼科科技有限公司 | A kind of solar energy silicon crystal chip automatic gas cutting machine |
| CN106847993A (en) * | 2017-01-05 | 2017-06-13 | 沃沛斯(常州)能源科技有限公司 | Photovoltaic cell automation cutting separation equipment |
| CN107052590A (en) * | 2017-01-05 | 2017-08-18 | 湖北工业大学 | A kind of multifunctional solar energy battery piece laser scribing means |
| CN107735868A (en) * | 2016-05-06 | 2018-02-23 | 应用材料意大利有限公司 | For manufacturing the equipment, the system for manufacturing at least two tile style solar cells and the method for manufacturing at least two solar cells arrangement of at least two solar cells arrangement |
| CN108493302A (en) * | 2018-05-15 | 2018-09-04 | 李的根 | A kind of silicon solar cell plate breaking machine |
| WO2020127896A1 (en) | 2018-12-21 | 2020-06-25 | Commissariat A L'energie Atomique Et Aux Energies Alternatives | Process for passivating photovoltaic cells and process for producing passivated photovoltaic sub-cells |
| CN111687542A (en) * | 2020-06-13 | 2020-09-22 | 浙江泰明新能源有限公司 | Solar cell laser slicing and separating device |
| CN114093979A (en) * | 2020-08-25 | 2022-02-25 | 苏州阿特斯阳光电力科技有限公司 | Photovoltaic cell splitting method and splitting equipment |
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2014
- 2014-01-20 CN CN201420033145.7U patent/CN203659909U/en not_active Expired - Fee Related
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107735868A (en) * | 2016-05-06 | 2018-02-23 | 应用材料意大利有限公司 | For manufacturing the equipment, the system for manufacturing at least two tile style solar cells and the method for manufacturing at least two solar cells arrangement of at least two solar cells arrangement |
| CN106312337A (en) * | 2016-09-19 | 2017-01-11 | 武汉帝尔激光科技股份有限公司 | Laser half-cutting machine for crystal silicon solar battery cell |
| CN106312337B (en) * | 2016-09-19 | 2018-10-02 | 武汉帝尔激光科技股份有限公司 | A kind of crystal silicon solar batteries piece laser cuts half machine |
| CN106735933A (en) * | 2016-12-27 | 2017-05-31 | 天津曼科科技有限公司 | A kind of solar energy silicon crystal chip automatic gas cutting machine |
| CN107052590B (en) * | 2017-01-05 | 2018-10-12 | 湖北工业大学 | A kind of multifunctional solar energy battery piece laser scribing means |
| CN106847993A (en) * | 2017-01-05 | 2017-06-13 | 沃沛斯(常州)能源科技有限公司 | Photovoltaic cell automation cutting separation equipment |
| CN107052590A (en) * | 2017-01-05 | 2017-08-18 | 湖北工业大学 | A kind of multifunctional solar energy battery piece laser scribing means |
| CN106847993B (en) * | 2017-01-05 | 2018-04-03 | 沃沛斯(常州)能源科技有限公司 | Photovoltaic cell automation cutting separation equipment |
| CN108493302A (en) * | 2018-05-15 | 2018-09-04 | 李的根 | A kind of silicon solar cell plate breaking machine |
| WO2020127896A1 (en) | 2018-12-21 | 2020-06-25 | Commissariat A L'energie Atomique Et Aux Energies Alternatives | Process for passivating photovoltaic cells and process for producing passivated photovoltaic sub-cells |
| FR3091025A1 (en) | 2018-12-21 | 2020-06-26 | Commissariat A L'energie Atomique Et Aux Energies Alternatives | METHOD OF PASSIVATING PHOTOVOLTAIC CELLS AND METHOD OF MANUFACTURING PASSIVATED PHOTOVOLTAIC SUBCELLS |
| CN111687542A (en) * | 2020-06-13 | 2020-09-22 | 浙江泰明新能源有限公司 | Solar cell laser slicing and separating device |
| CN111687542B (en) * | 2020-06-13 | 2024-03-19 | 浙江泰明新能源有限公司 | Solar cell laser slicing and separating device |
| CN114093979A (en) * | 2020-08-25 | 2022-02-25 | 苏州阿特斯阳光电力科技有限公司 | Photovoltaic cell splitting method and splitting equipment |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140618 Termination date: 20180120 |
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| CF01 | Termination of patent right due to non-payment of annual fee |