CN204772642U - Automatic trimmer of panel top layer film with high accuracy - Google Patents

Automatic trimmer of panel top layer film with high accuracy Download PDF

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Publication number
CN204772642U
CN204772642U CN201520503960.XU CN201520503960U CN204772642U CN 204772642 U CN204772642 U CN 204772642U CN 201520503960 U CN201520503960 U CN 201520503960U CN 204772642 U CN204772642 U CN 204772642U
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CN
China
Prior art keywords
fixed
layer film
sheet material
surface layer
product
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN201520503960.XU
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Chinese (zh)
Inventor
胡浩
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Suzhou Horad New Energy Equipment Co Ltd
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Suzhou Horad New Energy Equipment Co Ltd
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Priority to CN201520503960.XU priority Critical patent/CN204772642U/en
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Abstract

The utility model relates to an automatic trimmer of panel top layer film with high accuracy, it includes the support, all fixes sucking disc fixing device, retention device, conveyor, the device of reforming, deburring on the support and moves and carry a device, press from both sides the material device, and the deburring moves carries the device and fixes to move at the X axle of two parallels that the support set up along the X axle orientation in including the symmetry and carry a mechanism, fix and move Y axle on carrying the mechanism at the X axle and move and carry a mechanism, fix and move the mechanism that cuts on carrying the mechanism at the Y axle. The utility model discloses a set up the retention device and the device of reforming, position precision in the time of can effectual assurance product stop motion provides NULL to the position location of product, through setting up sucking disc fixing device, the regional negative pressure suction in four border area territories of accessible product and middle part, firmly the firm product of living provides stability when the deburring for the product.

Description

There is high-precision sheet material surface layer film automatic edge trimming machine
[technical field]
The utility model belongs to sheet material film waste deburring technical field, particularly relates to one and has high-precision sheet material surface layer film automatic edge trimming machine.
[background technology]
Along with the appealing of environmental protection is more and more stronger, country is also changing traditional power generation mode gradually, and increase the generating ratio of new forms of energy, clean energy resource, wherein solar electrical energy generation obtains swift and violent development, and the demand therefore for photovoltaic panel assembly also increases rapidly.Photovoltaic panel, in manufacturing process, needs the film at substrate glass Surface mulch multilayer unlike material, after covering, needs to prune frame, at present, does not also have the equipment of automation to carry out this operation in enterprise.
Therefore, be necessary to provide a kind of high-precision sheet material surface layer film automatic edge trimming machine that has newly to solve the problems referred to above.
[utility model content]
What main purpose of the present utility model was to provide a kind of automatic trimming, deburring process stabilization, positional precision high has high-precision sheet material surface layer film automatic edge trimming machine.
The utility model is achieved through the following technical solutions above-mentioned purpose: one has high-precision sheet material surface layer film automatic edge trimming machine, it comprises support, all fixing sucker fixing on the bracket, retention device, for the conveying device of conveying products, for the device of reforming of product space of reforming, for cutting the deburring shifting apparatus of product border waste material, for clamping the clamping device of position, corner waste material, described retention device comprises fixing the first connecting plate on the bracket, be fixed on the first supporting seat on described first connecting plate and the first cylinder, be connected to first gripper shoe of described first cylinder motion bar one end, symmetry is fixed on one group of first sliding guide on described first gripper shoe surface, symmetry is fixed on second cylinder on described first another surface of gripper shoe, be connected to the stopper on the motion bar of described second cylinder.
Concrete, described first supporting seat is provided with the first through hole, and described first sliding guide one end is fixed on the other end in described first gripper shoe and passes described first through hole.
Concrete, described sucker fixing comprises the base plate be fixed on support, the regulating block be fixed on described base plate, the sucker bearing be fixed on described regulating block, the sucker be fixed on described sucker bearing, be communicated with the breather pipe of described sucker.
Concrete, described regulating block is arranged the second through hole of spaced bar shaped or circle.
Concrete, described device of reforming is fixing on the bracket along product long side direction symmetry, comprises fixing the second connecting plate on the bracket, the second supporting seat be fixed on described second connecting plate is fixed on described first support bar one surface with the 3rd cylinder, the first support bar being connected to described 3rd cylinder motion bar one end, symmetry and passes the second sliding guide of described second supporting seat, be fixed at least two plates on described first another surface of support bar.
Concrete, X-axis transfer mechanism, the Y-axis transfer mechanism be fixed on described X-axis transfer mechanism, the cutting mechanism be fixed on described Y-axis transfer mechanism that described deburring shifting apparatus two of comprising that symmetry is fixed on that support arranges in X-direction are parallel.
Concrete, described conveying device comprise fixing four-cylinder on the bracket, the second gripper shoe being connected to described four-cylinder motion bar one end, the supporting mechanism be fixed in described second gripper shoe, to be provided with at the pair of parallel bar two ends of described supporting mechanism for belt transport the first drive, be fixed on described supporting mechanism and the first drive unit for driving described first drive to rotate.
Concrete, described in there is high-precision sheet material surface layer film automatic edge trimming machine also comprise the garbage collection box being positioned at described frame bottom.
Compared with prior art, the beneficial effect that the utility model has a high-precision sheet material surface layer film automatic edge trimming machine is:
(1) by arranging retention device and device of reforming, effectively can ensure position precision during product stop motion, accuracy guarantee is provided to the location, position of product;
(2) by arranging sucker fixing, by the negative-pressure sucking of product four edge regions and central region, product is stabilized firmly, for product provides stability when deburring;
(3) achieving automatic charging, automatic blanking function by arranging automatic conveying device, laying a good foundation for the machine is docked with streamline;
(4) be all arranged to adjustable by retention device, device of reforming, sucker fixing, the cutter cut waste material, clamping device, its versatility improves greatly, is applicable to the product of multiple different size;
(5) by full-automatic design, the excision operating efficiency of product waste material is improved greatly; Improve the automaticity of enterprise, decrease labour cost, achieve and dock with the success of production line balance.
[accompanying drawing explanation]
Fig. 1 is a kind of structural representation with high-precision sheet material surface layer film automatic edge trimming machine of the utility model;
Fig. 2 is a kind of structural representation with the deburring shifting apparatus of high-precision sheet material surface layer film automatic edge trimming machine of the utility model;
Fig. 3 is a kind of structural representation with the cutting mechanism of high-precision sheet material surface layer film automatic edge trimming machine of the utility model;
Fig. 4 be the utility model a kind of there is high-precision sheet material surface layer film automatic edge trimming machine sucker fixing, retention device, conveying device package assembly schematic diagram;
Fig. 5 be the utility model a kind of there is high-precision sheet material surface layer film automatic edge trimming machine sucker fixing, retention device, conveying device the plan structure schematic diagram of assembling mechanism;
Fig. 6 be the utility model a kind of there is high-precision sheet material surface layer film automatic edge trimming machine sucker fixing, retention device, conveying device assembling mechanism face structural representation;
Fig. 7 is a kind of structural representation with the retention device of high-precision sheet material surface layer film automatic edge trimming machine of the utility model;
Fig. 8 is a kind of structural representation with the device of reforming of high-precision sheet material surface layer film automatic edge trimming machine of the utility model;
Fig. 9 is a kind of structural representation with the clamping device of high-precision sheet material surface layer film automatic edge trimming machine of the utility model.
Numeral in figure:
100 have high-precision sheet material surface layer film automatic edge trimming machine;
1 support;
2 sucker fixings, 21 base plates, 22 regulating blocks, 221 second through holes, 23 sucker bearings, 24 suckers, 25 breather pipes;
3 retention devices, 31 first connecting plates, 32 first supporting seats, 321 first through holes, 33 first cylinders, 34 first gripper shoes, 35 first sliding guides, 36 second cylinders, 37 stoppers;
4 conveying devices, 41 four-cylinders, 42 second gripper shoes, 43 supporting mechanisms, 44 first drives, 45 first drive units;
5 reform device, 51 second connecting plates, 52 second supporting seats, 521 third through-holes, 53 the 3rd cylinders, 54 first support bars, 55 second sliding guides, 56 plates;
6 deburring shifting apparatus, 61X axle transfer mechanism, 611 second drive units, 612 drive links, 613 second drives, 614 first belts, 615 first guide rails, 616 primary importance inductors, 62Y axle transfer mechanism, 621 the 5th connecting plates, 622 links, 623 first cover plates, 624 the 3rd drive units, 625 the 3rd drives, 626 second guide rails, 627 second belts, 628 second place inductors, 629 the 3rd position sensors, 63 cutting mechanisms, 631 the 3rd connecting plates, 632 second cover plates, 633 four-drive devices, 634 fixtures, 635 cutters;
7 clamping devices, 71 second support bars, 72 the 3rd gripper shoes, 73 the 5th cylinders, 74 clamping plate;
8 garbage collection boxes;
[detailed description of the invention]
Please refer to Fig. 1, the utility model for having high-precision sheet material surface layer film automatic edge trimming machine 100, it comprises support 1, is all fixed on sucker fixing 2 on support 1, carries spacing retention device 3, the conveying device 4 for conveying products, the device 5 of reforming for product space of reforming for product, for cut product border waste material deburring shifting apparatus 6, for clamping the clamping device 7 of position, corner waste material, being positioned at the garbage collection box 8 of frame bottom.
Please refer to Fig. 1, Fig. 4, Fig. 5, Fig. 6, sucker fixing 2 comprises the breather pipe 25 of the base plate 21 be fixed on support 1, the regulating block 22 be fixed on base plate 21, the sucker bearing 23 be fixed on regulating block 22, the sucker 24 be fixed on sucker bearing 23, connecting sucker 24.Sucker bearing 23, according to product size size, all has layout along product surrounding and middle part; Regulating block 22 is provided with the second through hole 221 for the bar shaped or spaced-apart circular regulating sucker bearing 23 position, makes it by being applicable to the product of plurality of specifications to the position adjustments of sucker bearing 23.
Please refer to Fig. 4-Fig. 7, retention device 3 comprises the first connecting plate 31 be fixed on support 1, be fixed on that the first supporting seat 32 on the first connecting plate 31 and the first cylinder 33, the first gripper shoe 34 being connected to first cylinder 33 motion bar one end, symmetry are fixed on one group of first sliding guide 35 at the first gripper shoe 34 two ends, symmetry is fixed on second cylinder 36 at the first gripper shoe 34 two ends, the stopper 37 be connected on the motion bar of the second cylinder 36.First supporting seat 32 is provided with first through hole 321, first sliding guide 35 one end and is fixed in the first gripper shoe 34 other end through the first through hole 321.
Please refer to Fig. 1, Fig. 4, Fig. 5, Fig. 6, conveying device 4 comprise the four-cylinder 41 be fixed on support 1, the second gripper shoe 42 being connected to four-cylinder 41 motion bar one end, the supporting mechanism 43 be fixed in the second gripper shoe 42, to be provided with at the pair of parallel bar two ends of supporting mechanism 43 for belt transport the first drive 44, be fixed on supporting mechanism 43 and the first drive unit 45 for driving the first drive 44 to rotate.Under the effect of four-cylinder 41, conveying device 4 can move up and down, and under the effect of the first drive unit 45, conveying device 4 can realize product and transmit on streamline direction.
Please refer to Fig. 4-6, Fig. 8, device 5 of reforming is fixed on support 1 along product long side direction symmetry, comprises the second connecting plate 51 be fixed on support 1, is fixed on the second supporting seat 52 on the second connecting plate 51 and the 3rd cylinder 53, the first support bar 54 being connected to the 3rd cylinder 53 motion bar one end, symmetry are fixed on second sliding guide 55 on the first support bar 54 1 surface, are fixed at least two plates 56 on first another surface of support bar 54.Second supporting seat 52 is provided with third through-hole 521, and second sliding guide 55 one end is fixed on the other end on the first support bar 54 and passes third through-hole 521.
Be rectangle according to the shape of product, therefore complete the excision of product week leftover bits and pieces of material, need to carry out waste material pruning along product peripolesis one circle.Please refer to Fig. 1-Fig. 3, X-axis transfer mechanism 61, the Y-axis transfer mechanism 62 be fixed on X-axis transfer mechanism 61, the cutting mechanism 63 be fixed on Y-axis transfer mechanism 62 that deburring shifting apparatus 6 two of comprising that symmetry is fixed on that support 1 arranges in X-direction are parallel.The drive link 612 that X-axis transfer mechanism 61 comprises the second drive unit 611 be fixed on support 1, one end connects the second drive unit 611, some second drives 613 be fixed on drive link 612, around the first belt 614 on the second drive 613, be fixed on parallel distribution on support 1 the first guide rail 615, be fixed on support 1 for controlling the primary importance inductor 616 of Y-axis transfer mechanism 62 moving range.Under the effect of the second drive unit 611, by the transmission of drive link 612, second drive 613, first belt 614, Y-axis transfer mechanism 62 entirety be fixed on X-axis transfer mechanism 61 can be moved along X-direction.Y-axis transfer mechanism 62 comprises frame and is arranged on the 5th connecting plate 621 on the first guide rail 615, to be fixed on the 5th connecting plate 621 and with the vertically arranged link 622 of the first guide rail 615, coordinate with the 5th connecting plate 621 and make the 5th connecting plate 621 can be fixed on the first cover plate 623 on the first belt 614, be fixed on the 3rd drive unit 624 on link 622 and the 3rd drive 625, be fixed on the second guide rail 626 on link 622, around the second belt 627 on the 3rd drive 625, be fixed on link 622 for controlling the second place inductor 628 of cutting mechanism 63 moving range and putting in place the 3rd position sensor 629 of situation for responding to product on feeding and conveying device 9.Under the 3rd drive unit 624 acts on, by the transmission of the 3rd drive 625 and the second belt 627, cutting mechanism 63 entirety be fixed on Y-axis transfer mechanism 62 can be moved along Y direction.Cutting mechanism 63 comprises frame and is arranged on the 3rd connecting plate 631 on the second guide rail 626, coordinates make the 3rd connecting plate 631 can be fixed on the second cover plate 632 on the second belt 627, be fixed on four-drive device 633 on the 3rd connecting plate 631, be connected to four-drive device 633 drive end and for the fixture 634 of clamp-on tool, the cutter 635 be fixed on fixture 634 with the 3rd connecting plate 631.Because cutting mechanism 63 moves in the process of a circle along product, different for the direction of covering each limit, need when making to cut different edge to adjust the angle of cutter, by the small angle rotation of four-drive device 633, just the adjustment to cutting-tool angle can be realized, smooth and effective to ensure the process that cuts on each limit.
Please refer to Fig. 9, clamping device 7 comprises the second support bar 71 be fixed on support 1, the 3rd gripper shoe 72 be fixed on the second support bar 71, the 5th cylinder 73 be fixed in the 3rd gripper shoe 72, is connected to the clamping plate 74 of the 5th cylinder 73 movable end.By the driving of the 5th cylinder 73, clamping plate 74 can realize the conversion of opening and closing up two actions.
The utility model is a kind of operation principle with high-precision sheet material surface layer film automatic edge trimming machine 100: product flows to conveying device 4 from streamline, 3rd position sensor 629 senses that product inputs, transmission signal, the first drive unit 45 now in conveying device 4 slows down, the first cylinder 33 simultaneously in retention device 3 is extrapolated, second cylinder 36 upwards ejects, and stopper 37 rises from higher than now product place level height; Product is blocked by retention device 3, and conveying device 4 stop motion; Two the 3rd cylinders 53 of reforming in device 5 are released in the middle of yearning for mutually simultaneously, plate 56 is in the position of product bilateral correction product, and now, the X-direction of product is by the spacing location of retention device 3, Y-direction is by the spacing location of device 5 of reforming, and therefore its positional precision can ensure; After product orientation is good, retention device 3 and device 5 of reforming are return respectively; Conveying device 4 drives by four-cylinder 41 and declines, and now product has dropped on sucker fixing 2, and by the negative pressure produced in sucker 24, product is fixed on sucker fixing 2; Drive cutting mechanism 63 to move along product surrounding by X-axis transfer mechanism 61, Y-axis transfer mechanism 62, when cutting mechanism 63 moves to another limit from a limit, the four-drive device 633 meeting carry its tools 635 in cutting mechanism 63 does the adjustment of angle; After having cut, cutting mechanism 63 gets back to initial position, and the clamping plate 74 now in clamping device 7, by the driving of the 5th cylinder 73, clamp the waste material of corner; Now conveying device 4 rises, and Product transport to streamline will flow to subsequent processing, now, waste material has been left on clamping plate 74, and clamping plate 74 open, and waste material falls into the garbage collection box 8 be positioned under support 1, completes one-period action.
The utility model is that one has high-precision sheet material surface layer film automatic edge trimming machine and achieves automatic charging, automatic blanking function by arranging automatic conveying device, lays a good foundation for the machine is docked with streamline; By arranging retention device and device of reforming, accuracy guarantee is provided to the location, position of product; By arranging sucker fixing, for product provides steadiness when deburring; The cutter cut waste material is arranged to the structure that can adjust angle, by the adjustment of cutting-tool angle, successfully can cuts the frame waste material of difformity, diverse location; By arranging clamping device, ensure that the waste material of adjacent frame junction can not be bonded at product; All be arranged to adjustable by retention device, device of reforming, sucker fixing, the cutter cut waste material, clamping device, its versatility improves greatly, is applicable to the product of multiple different size; By the design of full-automation, the excision operating efficiency of product waste material is improved greatly; Improve the automaticity of enterprise, decrease labour cost, achieve and dock with the success of production line balance.
Above-described is only embodiments more of the present utility model.For the person of ordinary skill of the art, under the prerequisite not departing from the utility model creation design, can also make some distortion and improvement, these all belong to protection domain of the present utility model.

Claims (8)

1. one kind has high-precision sheet material surface layer film automatic edge trimming machine, it is characterized in that: it comprises support, all fixing sucker fixing on the bracket, retention device, for the conveying device of conveying products, for the device of reforming of product space of reforming, for cutting the deburring shifting apparatus of product border waste material, for clamping the clamping device of position, corner waste material, described retention device comprises fixing the first connecting plate on the bracket, be fixed on the first supporting seat on described first connecting plate and the first cylinder, be connected to first gripper shoe of described first cylinder motion bar one end, symmetry is fixed on one group of first sliding guide on described first gripper shoe surface, symmetry is fixed on second cylinder on described first another surface of gripper shoe, be connected to the stopper on the motion bar of described second cylinder.
2. there is high-precision sheet material surface layer film automatic edge trimming machine as claimed in claim 1, it is characterized in that: described first supporting seat is provided with the first through hole, described first sliding guide one end is fixed on the other end in described first gripper shoe and passes described first through hole.
3. there is high-precision sheet material surface layer film automatic edge trimming machine as claimed in claim 2, it is characterized in that: described sucker fixing comprises the base plate be fixed on support, the regulating block be fixed on described base plate, the sucker bearing be fixed on described regulating block, the sucker be fixed on described sucker bearing, be communicated with the breather pipe of described sucker.
4. there is high-precision sheet material surface layer film automatic edge trimming machine as claimed in claim 3, it is characterized in that: the second through hole described regulating block being arranged spaced bar shaped or circle.
5. there is high-precision sheet material surface layer film automatic edge trimming machine as claimed in claim 1, it is characterized in that: described in device of reforming fixing on the bracket along product long side direction symmetry, comprise fixing the second connecting plate on the bracket, the second supporting seat be fixed on described second connecting plate be fixed on described first support bar one surface with the 3rd cylinder, the first support bar being connected to described 3rd cylinder motion bar one end, symmetry and pass the second sliding guide of described second supporting seat, be fixed at least two plates on described first another surface of support bar.
6. there is high-precision sheet material surface layer film automatic edge trimming machine as claimed in claim 1, it is characterized in that: X-axis transfer mechanism, the Y-axis transfer mechanism be fixed on described X-axis transfer mechanism, the cutting mechanism be fixed on described Y-axis transfer mechanism that described deburring shifting apparatus two of comprising that symmetry is fixed on that support arranges in X-direction are parallel.
7. there is high-precision sheet material surface layer film automatic edge trimming machine as claimed in claim 1, it is characterized in that: described conveying device comprise fixing four-cylinder on the bracket, the second gripper shoe being connected to described four-cylinder motion bar one end, the supporting mechanism be fixed in described second gripper shoe, to be provided with at the pair of parallel bar two ends of described supporting mechanism for belt transport the first drive, be fixed on described supporting mechanism and the first drive unit for driving described first drive to rotate.
8. there is high-precision sheet material surface layer film automatic edge trimming machine as claimed in claim 1, it is characterized in that: described in there is high-precision sheet material surface layer film automatic edge trimming machine also comprise the garbage collection box being positioned at described frame bottom.
CN201520503960.XU 2015-07-13 2015-07-13 Automatic trimmer of panel top layer film with high accuracy Withdrawn - After Issue CN204772642U (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105058444A (en) * 2015-07-13 2015-11-18 苏州宏瑞达新能源装备有限公司 High-precision automatic trimming machine for plate surface layer film
CN106914948A (en) * 2017-04-28 2017-07-04 武汉科技大学 A kind of MDF cuts platform
CN108242480A (en) * 2018-03-19 2018-07-03 通威太阳能(合肥)有限公司 A kind of solar cell module frame repairs tooling
CN108672227A (en) * 2018-07-05 2018-10-19 浙江古灵蛙电子有限公司 A kind of workbench for board production
CN111051022A (en) * 2017-07-31 2020-04-21 陶氏环球技术有限责任公司 Film cutting device with linear actuator
CN113263551A (en) * 2021-04-08 2021-08-17 姚康兴 Production process of aluminum-plastic panel
CN114311109A (en) * 2022-01-14 2022-04-12 傲普(上海)新能源有限公司 Insulating sleeve cutting and transplanting equipment

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105058444A (en) * 2015-07-13 2015-11-18 苏州宏瑞达新能源装备有限公司 High-precision automatic trimming machine for plate surface layer film
CN106914948A (en) * 2017-04-28 2017-07-04 武汉科技大学 A kind of MDF cuts platform
CN111051022A (en) * 2017-07-31 2020-04-21 陶氏环球技术有限责任公司 Film cutting device with linear actuator
CN111051022B (en) * 2017-07-31 2022-07-12 陶氏环球技术有限责任公司 Film cutting device with linear actuator
CN108242480A (en) * 2018-03-19 2018-07-03 通威太阳能(合肥)有限公司 A kind of solar cell module frame repairs tooling
CN108242480B (en) * 2018-03-19 2023-09-26 通威太阳能(合肥)有限公司 Solar module frame repair tool
CN108672227A (en) * 2018-07-05 2018-10-19 浙江古灵蛙电子有限公司 A kind of workbench for board production
CN113263551A (en) * 2021-04-08 2021-08-17 姚康兴 Production process of aluminum-plastic panel
CN114311109A (en) * 2022-01-14 2022-04-12 傲普(上海)新能源有限公司 Insulating sleeve cutting and transplanting equipment

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Granted publication date: 20151118

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