CN203649694U - Auxiliary rotating cooling and conveying device for reinforced butt welding - Google Patents
Auxiliary rotating cooling and conveying device for reinforced butt welding Download PDFInfo
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- CN203649694U CN203649694U CN201420042160.8U CN201420042160U CN203649694U CN 203649694 U CN203649694 U CN 203649694U CN 201420042160 U CN201420042160 U CN 201420042160U CN 203649694 U CN203649694 U CN 203649694U
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- butt welding
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- 238000001816 cooling Methods 0.000 title claims abstract description 75
- 238000003466 welding Methods 0.000 title claims abstract description 68
- 239000000463 material Substances 0.000 claims abstract description 24
- 238000000034 method Methods 0.000 claims abstract description 19
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 10
- 230000003014 reinforcing effect Effects 0.000 claims description 63
- 229910000831 Steel Inorganic materials 0.000 claims description 43
- 239000010959 steel Substances 0.000 claims description 43
- 230000005540 biological transmission Effects 0.000 claims description 12
- 230000007246 mechanism Effects 0.000 claims description 12
- 230000000979 retarding effect Effects 0.000 claims description 2
- 230000008569 process Effects 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 235000020004 porter Nutrition 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000004904 shortening Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
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Abstract
Disclosed is an auxiliary rotating cooling and conveying device for reinforced butt welding. A gear motor and a secondary reducer of a power driving portion of a rotating cooling device of the auxiliary rotating cooling and conveying device are connected with each other through a chain; an electromagnetic brake of the power driving portion is fixedly arranged on a power output wheel of the gear motor of the power driving portion; a reinforced rotating gripper and a limiter of a rotating cooling portion are arranged on a rotating main shaft of the rotating cooling device; the rotating main shaft of the rotating cooling device is arranged in an upper right corner of a butt welding operation platform through a fixing support; a discharge baffle plate is arranged under the fixing support; a reinforced conveying device is arranged on the right side of the butt welding operation platform and located under the discharge baffle plate of the rotating cooling device; a trolley rail is connected with the butt welding operation platform and an operation platform of the reinforced next working procedure; material conveying trolleys are divided into a power vehicle and a driven vehicle; the gear motor is arranged in the driven vehicle. According to the auxiliary rotating cooling and conveying device for the reinforced butt welding, the rotating cooling device is combined with the material conveying trolleys in an optimized mode and accordingly the working efficiency is improved, the production cost is reduced, and the potential risk in the reinforced auxiliary conveying process is eliminated.
Description
Technical field
The utility model relates to a kind of steel bar butt welding auxiliary equipment, particularly relates to after one is applied to the long reinforcing bar of bridge pile foundation (23 meters of left and right of general every joint length) butt welding connection and enters cooling, the conveying equipment of the auxiliary rotation of steel bar butt welding of lowering the temperature, transporting before next procedure.
Technical background
Bridges in Our Country connects the butt welding machine butt welding connections that adopt with the long reinforcing bar of pile foundation more at present, after having welded, reinforcing bar passes through nature cooling down on butt welding machine operating platform, (melt temperature of reinforcing bar is down to 500-600 ℃ during from butt welding to be down to until weld bond temperature the degree of can carrying, approximately on average need 3.5 minutes) after, carrying reinforcing bar by underworker uses to next procedure operating platform place (when a dead lift reinforcing bar because firmly not reaching even unification, butt welding completes not cooling carrying immediately can cause weld bond bending, the consequences such as mechanical property reduction), complete the whole flat welding process used time about 7 minutes.
In the time adopting above-mentioned conventional method to carry out steel bar butt welding connection, 1 people's butt welding operation, the auxiliary porter of 3-4 name carries reinforcing bar, and assist porter in wait state in the time carrying out butt welding operation, and because the stand-by period is not long, be difficult for arranging to intert going to do other work, therefore cause traditional flat welding process production cost relatively high.
Summary of the invention
Goal of the invention of the present utility model is for should not carrying immediately postwelding reinforcing bar of existing in existing traditional flat welding process, need to be cooling on butt welding operating platform, and after cooling, need auxiliary porter's transportation to cause the situation that butt welding cost is higher, provide a kind of can by postwelding is needed the rotation of cooling reinforcing bar move away from butt welding operating platform device and cooling after reinforcing bar is transported to the organic combination of material conveying trolley of next procedure operating platform, realize by shortening the whole flat welding process deadline, reduce auxiliary porter's quantity, reach the auxiliary rotation of the steel bar butt welding that reduces butt welding production cost and reduce potential safety hazard in handling process cooling, conveying equipment.
The technical scheme that realizes the employing of foregoing invention object is:
Cooling, the conveying equipment of the auxiliary rotation of a kind of steel bar butt welding, comprise rotary cooling device, butt welding operating platform and steel bar conveying device, it is characterized in that, described rotary cooling device comprises power drive part and rotation cooling segment, power drive part comprises the reducing motor of power drive part, the 2-level reducer of power drive part, the electromagnetic brake of power drive part; The reducing motor of power drive part is connected by chain with the 2-level reducer of power drive part, and the electromagnetic brake of power drive part is fixedly mounted on the power output wheel of reducing motor of power drive part;
Described rotation cooling segment is mainly made up of fixed support, reinforcing bar rotary hand grip, rotary main shaft, stop and discharge plate; Reinforcing bar rotary hand grip, stop are arranged on rotary main shaft, and rotary main shaft is arranged on the butt welding operating platform upper right corner, the below of discharge plate mounting and fixing bracket by fixed support;
Described steel bar conveying device comprises trolley track, steel bar conveying device reducing motor, material conveying trolley, steel bar conveying device is arranged at butt welding operating platform right side and is positioned at the below of discharge plate, trolley track is connected with the operating platform of reinforcing bar next procedure and is connected with butt welding operating platform, material conveying trolley is divided into power car and from motor-car, power car reducing motor is installed in power car.
Further, the rotary main shaft of rotation cooling segment is arranged on fixed support by bearing block.
Further, the power drive part of described rotary cooling device is connected with the rotary main shaft of rotation cooling segment by transmission mechanism.
Further, on the rotary main shaft of rotation cooling segment, every 2 meter amperes fill place's reinforcing bar rotary hand grip, and reinforcing bar rotary hand grip is pressed every 90 degree of direction of rotation of rotary main shaft and installed one, and install 4 rotations and changes hands at every place.
Further, the stop of described rotation cooling segment is made up of journey disk and travel switch, and journey disk is arranged on rotary main shaft, and travel switch is fixed on fixed support.
Further, material conveying trolley arranges five, and one of them is power car, from motor-car, dynamic retarding motor is installed in power car car body for four, for whole material conveying trolleys provide power.
Adopt technique scheme, compared with prior art, remarkable result of the present utility model is: the utility model is by the material conveying trolley optimum organization of rotary cooling device and conveying device, to complete cooling and to possess the reinforcing bar of traffic condition spacing through discharge plate with rotary cooling device, be slipped to material conveying trolley, be transported to again the operating platform place of reinforcing bar next procedure through driven by power by material conveying trolley, thereby reduce whole flat welding process required time the cool time by shortening reinforcing bar on butt welding operating platform, reduce the auxiliary porter's of reinforcing bar quantity simultaneously, increase work efficiency, reduce production costs, eliminate the potential safety hazard in the auxiliary handling process of reinforcing bar.
Accompanying drawing explanation
Fig. 1 is the utility model overall structure schematic diagram.
Fig. 2 is the power drive structural representation of the utility model rotation cooling segment.
Fig. 3 is the structural representation of the utility model steel bar conveying device.
Fig. 4 is reinforcing bar rotary hand grip subregion schematic diagram of the present utility model.
Fig. 5 is stop structural representation of the present utility model.
Fig. 6 is the utility model rotary cooling device schematic diagram.
Fig. 7 is the utility model rotary cooling device schematic diagram.
In figure, steel bar conveying device 1, rotary cooling device power drive part 2, the transmission mechanism 3 of rotary cooling device, butt welding operating platform 4, rotary main shaft 5, rotation cooling segment 6, reinforcing bar rotary hand grip 7(7-1, 7-2, 7-3, 7-4), fixed support 8, discharge plate 9, the reducing motor 10 of power drive part, the 2-level reducer 11 of power drive part, the electromagnetic brake 12 of power drive part, steel bar conveying device reducing motor 13, the transmission mechanism 14 of steel bar conveying device, the material conveying trolley 15 of steel bar conveying device, butt welding operating space 16, cooling Accreditation Waiting Area 17, discharge zone 18, butt welding machine 19, travel switch 20, journey disk 21, trolley track 22, next procedure operating platform 23 after reinforcing bar welding, stop 24.
The specific embodiment
Below in conjunction with drawings and Examples, the utility model is described further.
The utility model discloses cooling, the conveying equipment of the auxiliary rotation of a kind of steel bar butt welding, concrete structure is shown in accompanying drawing 1-7, and this equipment is mainly made up of steel bar conveying device 1, reinforcing bar rotary cooling device and butt welding operating platform 4.
See Fig. 1, reinforcing bar rotary cooling device is made up of power drive part 2, rotation cooling segment 6.See that Fig. 2 power drive part 2 is made up of the reducing motor 10 of power drive part, the 2-level reducer 11 of power drive part, the electromagnetic brake 12 of power drive part, the reducing motor 10 of power drive part is connected by chain with the 2-level reducer 11 of power drive part, and the electromagnetic brake 12 of power drive part is fixedly mounted on the power output wheel of reducing motor 10 of power drive part; Power drive part 2 is connected with the rotary main shaft 5 of rotation cooling segment by transmission mechanism 3, and transmission mechanism 3 is conveyer belt, and conveyer belt is sleeved on the belt wheel of rotary main shaft 5 of rotation cooling segment.Rotary main shaft 5 is arranged on the fixed support 8 of rotation cooling segment by bearing block, and fixed support 8 is fixed on pedestal.
See Fig. 1, Fig. 4, rotation cooling segment 6 is by transmission mechanism 3, rotary main shaft 5, reinforcing bar rotary hand grip 7-1,7-2,7-3,7-4, and fixed support 8, stop 24 and discharge plate 9 form.Reinforcing bar rotary hand grip 7(7-1,7-2,7-3,7-4) formed by handgrip and grip end, grip end is hinged on respectively on rotary main shaft 5, on rotary main shaft 5, fill place's reinforcing bar rotary hand grip at interval of 2 meter amperes, reinforcing bar rotary hand grip is pressed every 90 degree of rotary main shaft 5 anglecs of rotation and is installed one, and 4 reinforcing bar rotary hand grips are installed at every place.See Fig. 4, according to the anglec of rotation of reinforcing bar rotary hand grip 7, reinforcing bar rotary hand grip 7 is divided into butt welding operating space 16, cooling Accreditation Waiting Area 17, discharge zone 18.
See Fig. 5, Fig. 6, the stop 24 of rotation cooling segment 6 is made up of journey disk 21 and travel switch 20, and journey disk 21 is arranged on the rotary main shaft 5 of rotary cooling device, and travel switch 20 is fixed on fixed support 8.Rotary main shaft 5 is arranged on the upper right corner of butt welding operating platform 4 by fixed support 8, discharge plate 9 is arranged on the below of fixed support 8.
The effect of rotary cooling device is: outputting power after power drive part 2-level reducer 11 slows down again, be arranged on power drive part electromagnetic brake 12 on power drive part reducing motor 10 power output wheels and receive after the stop signal of stop 24 that brake power drive part reducing motor 10 moves immediately, guarantee that reinforcing bar rotary hand grip 7 travel position are accurate; Power drive part 2-level reducer 11 passes to rotary main shaft 5 by transmission mechanism 3 by power, and rotary main shaft 5 drives the journey disk rotation of reinforcing bar rotary hand grip 7, stop 24; Reinforcing bar in the reinforcing bar rotary hand grip 7 of this position is spacing by rotating to for the discharge plate 9 that is arranged on fixed support 8 belows, landing is to the material conveying trolley 15 of steel bar conveying device 1.
See Fig. 1, Fig. 3, Fig. 6, Fig. 7, steel bar conveying device 1 is made up of trolley track 22, steel bar conveying device reducing motor 13, steel bar conveying device transmission mechanism 14, material conveying trolley 15.Steel bar conveying device 1 is arranged at butt welding operating platform 4 right sides and is positioned at the below of the discharge plate 9 of the rotation cooling segment 6 of rotary cooling device; The trolley track 22 of laying connects butt welding operating platform 4 and reinforcing bar next procedure operating platform 23, material conveying trolley 15 amounts to 5, be divided into power car and from motor-car, one of them is power car, steel bar conveying device reducing motor 13 is installed in power car, power car and from adopting rope traction, movement between motor-car, provide power by steel bar conveying device transmission mechanism 14 for whole material conveying trolleys 15, the reducing motor 13 of steel bar conveying device is with power buggy wheel by transmission mechanism outputting power, and steel bar conveying device transmission mechanism 14 is wheel, wheel band.
The course of work of the present utility model:
First the material conveying trolley 15 of steel bar conveying device 1 is evenly parked on the trolley track 22 on steel bar butt welding operating platform 4 right sides, reinforcing bar butt welding on the butt welding machine 19 of butt welding operating platform 4 has connected standing after 0.5 minute, operating personnel start reducing motor 10 power supplys of rotary cooling device power drive part 2, reinforcing bar rotary hand grip 7-1 moves from welding zone operating space 16 is at the uniform velocity rotated to (0.078 meter per second) reinforcing bar to cooling Accreditation Waiting Area 17, in the time that reinforcing bar rotary hand grip 7-2 rotates to butt welding operating space 16, the travel switch 20 of stop 24 is subject to journey disk 21 contacts to excite the power supply of the reducing motor 10 of automatically cutting out power drive part, simultaneously the electromagnetic brake 12 of power drive part is received after the stop signal of stop 24 reducing motor 10 inertial rotations of brake power drive part immediately, reinforcing bar rotary hand grip 7-1 is stopped to cooling Accreditation Waiting Area 17, reinforcing bar rotary hand grip 7-2 stops at butt welding operating space 16, enter immediately the butt welding operation of next root reinforcing bar, go round and begin again, when the 3rd steel bar butt welding completes, operating personnel start reducing motor 10 power supplys of cooling turn gear power drive part, by reinforcing bar rotary hand grip 7-3, the 3rd reinforcing bar rotated, move to cooling Accreditation Waiting Area 17, first reinforcing bar completed and coolingly rotated into discharge zone 18 by reinforcing bar rotary hand grip 7-1, be discharged into material conveying trolley 15 through spacing first reinforcing bar of discharge plate 9 that rotates cold part by deadweight landing, in the time that reinforcing bar rotary hand grip 7-4 enters butt welding operating space 16, the travel switch 20 of stop 24 excites by journey disk 21 contacts automatically to cut out reducing motor 10 power supplys of power drive part, simultaneously the electromagnetic brake 12 of power drive part is received after the stop signal of stop 24 reducing motor 10 inertial rotations of brake power drive part immediately, reinforcing bar rotary hand grip 7-1 is stopped to discharge zone 18, reinforcing bar rotary hand grip 7-2, 7-3 stops at cooling Accreditation Waiting Area 17, reinforcing bar rotary hand grip 7-4 stops at welding operation district 16, enter immediately the butt welding operation of the 4th reinforcing bar,
By continuous repetition aforesaid operations, when the interior reinforcing bar of material conveying trolley 15 of steel bar conveying device 1 is enough assembled a pile foundation steel bar cage, stop butt welding operation, operating personnel start the steel bar conveying device reducing motor 13 in the power car of material conveying trolley 15 of steel bar conveying device 1, material conveying trolley 15, by reinforcing bar next procedure operating platform 23 places after trolley track 22 is transported to reinforcing bar welding, completes cooling, the course of conveying of the auxiliary rotation of whole reinforcing bar.
Above-described embodiment has only been expressed a kind of embodiment of the present utility model, but can not therefore be interpreted as the restriction to the utility model scope.It should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise utility, can also make some distortion and improvement, these all belong to protection domain of the present utility model.
Claims (6)
1. cooling, the conveying equipment of the auxiliary rotation of steel bar butt welding, comprise rotary cooling device, butt welding operating platform and steel bar conveying device, it is characterized in that, described rotary cooling device comprises power drive part and rotation cooling segment, power drive part comprises the reducing motor of power drive part, the 2-level reducer of power drive part, the electromagnetic brake of power drive part; The reducing motor of power drive part is connected by chain with the 2-level reducer of power drive part, and the electromagnetic brake of power drive part is fixedly mounted on the power output wheel of reducing motor of power drive part;
Described rotation cooling segment is mainly made up of fixed support, reinforcing bar rotary hand grip, rotary main shaft, stop and discharge plate; Reinforcing bar rotary hand grip, stop are arranged on rotary main shaft, and rotary main shaft is arranged on the butt welding operating platform upper right corner, the below of discharge plate mounting and fixing bracket by fixed support;
Described steel bar conveying device comprises trolley track, steel bar conveying device reducing motor, material conveying trolley, steel bar conveying device is arranged at butt welding operating platform right side and is positioned at the below of discharge plate, trolley track is connected with the operating platform of reinforcing bar next procedure and is connected with butt welding operating platform, material conveying trolley is divided into power car and from motor-car, power car reducing motor is installed in power car.
2. cooling, the conveying equipment of the auxiliary rotation of steel bar butt welding according to claim 1, is characterized in that, the rotary main shaft of rotation cooling segment is arranged on fixed support by bearing block.
3. cooling, the conveying equipment of the auxiliary rotation of steel bar butt welding according to claim 1, is characterized in that, the power drive part of described rotary cooling device is connected with the rotary main shaft of rotation cooling segment by transmission mechanism.
4. according to cooling, the conveying equipment of the auxiliary rotation of the steel bar butt welding described in claim 1 or 2 or 3, it is characterized in that, on the rotary main shaft of rotation cooling segment, every 2 meter amperes fill place's reinforcing bar rotary hand grip, reinforcing bar rotary hand grip is pressed every 90 degree of direction of rotation of rotary main shaft and is installed one, and install 4 rotations and changes hands at every place.
5. cooling, the conveying equipment of the auxiliary rotation of steel bar butt welding according to claim 1, it is characterized in that, the stop of described rotation cooling segment is made up of journey disk and travel switch, and journey disk is arranged on rotary main shaft, and travel switch is fixed on fixed support.
6. cooling, the conveying equipment of the auxiliary rotation of steel bar butt welding according to claim 1, is characterized in that, material conveying trolley arranges five, one of them is power car, from motor-car, dynamic retarding motor is installed in power car car body for four, for whole material conveying trolleys provide power.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420042160.8U CN203649694U (en) | 2014-01-23 | 2014-01-23 | Auxiliary rotating cooling and conveying device for reinforced butt welding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420042160.8U CN203649694U (en) | 2014-01-23 | 2014-01-23 | Auxiliary rotating cooling and conveying device for reinforced butt welding |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203649694U true CN203649694U (en) | 2014-06-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420042160.8U Expired - Lifetime CN203649694U (en) | 2014-01-23 | 2014-01-23 | Auxiliary rotating cooling and conveying device for reinforced butt welding |
Country Status (1)
| Country | Link |
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| CN (1) | CN203649694U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108941866A (en) * | 2018-08-22 | 2018-12-07 | 北京天辰恒正工贸有限公司 | A kind of welding method of reinforcing bar stirrup automatic welding unit |
| CN112496524A (en) * | 2021-02-05 | 2021-03-16 | 广东博智林机器人有限公司 | Automatic steel bar welding equipment |
-
2014
- 2014-01-23 CN CN201420042160.8U patent/CN203649694U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108941866A (en) * | 2018-08-22 | 2018-12-07 | 北京天辰恒正工贸有限公司 | A kind of welding method of reinforcing bar stirrup automatic welding unit |
| CN108941866B (en) * | 2018-08-22 | 2019-08-06 | 北京天辰恒正工贸有限公司 | A kind of welding method of reinforcing bar stirrup automatic welding unit |
| CN112496524A (en) * | 2021-02-05 | 2021-03-16 | 广东博智林机器人有限公司 | Automatic steel bar welding equipment |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140618 |
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| CX01 | Expiry of patent term |