CN203624718U - Small-sized semi-automatic winding device - Google Patents

Abstract

The utility model discloses a small semi-automatic winding device, which comprises a pay-off frame, a length measuring mechanism, a winding mechanism, a thread cutting knife and a winding mechanism arranged in sequence from front to back; the winding mechanism includes a winding frame and a winding frame. a cantilevered spool supported thereon and a spool mounted on said spool, said spool comprising an inner baffle, an outer baffle and at least 3 tension tiles parallel to said spool ; The winding shaft is driven by a motor. The utility model adopts a pay-off frame, a length measuring mechanism, a wire arrangement mechanism, a thread cutter and a winding mechanism arranged in sequence from front to back, and the length measuring mechanism, a wire arrangement mechanism and a winding mechanism are automatic mechanisms, so it can be made by a single Humans realize semi-automatic operation, which can greatly improve the working efficiency of small-batch winding, and the utility model has the advantages of convenient operation, compact structure, reliable performance and low cost.

Description

Small semi-automatic winding device

technical field

The utility model relates to a winding device, in particular to a small semi-automatic winding device. the

Background technique

At present, the traditional winding machine is mainly used for large-scale winding. The equipment occupies a large area and requires high investment, so it is not suitable for small batch winding. Therefore, in the post-processing of the cable, the length of the cable is generally measured manually, and the cable needs to be unwound and wound, so as to achieve the purpose of "breaking the whole into parts". Such a method has low work efficiency, complicated operation links, large space occupation and many operators. the

Contents of the invention

The utility model provides a small semi-automatic winding device capable of improving the winding efficiency of small batches in order to solve the technical problems existing in the known technology. the

The technical solution adopted by the utility model to solve the technical problems existing in the known technology is: a small semi-automatic winding device, including a pay-off frame, a length measuring mechanism, a wire arrangement mechanism, a thread cutter and a winding device arranged in sequence from front to back. Wire mechanism; the winding mechanism includes a winding frame and a cantilever bobbin supported on it and a bobbin installed on the bobbin, and the bobbin includes an inner baffle, an outer baffle and At least 3 tension tiles parallel to the winding shaft; the inner baffle is fixedly connected to the winding shaft, and a slip ring slidingly connected to it is provided at the outer end of the winding shaft, and the outer The baffle is set on the slip ring, the slip ring and the outer baffle are connected with the winding shaft through positioning bolts, and the tension tile is arranged between the inner baffle and the outer baffle All the tension tiles are evenly distributed around the winding shaft, the inner ends of the tension tiles are hinged to the inner baffle, and the outer ends of the tension tiles are inserted into the outer On the baffle, a support link is provided between the slip ring and the tension tile, the inner end of the support link is hinged to the slip ring, and the outer end of the support link is connected to the The inner side of the outer end of the tension tile is hinged; the winding shaft is driven by a motor. the

The cable arrangement mechanism includes a cable arrangement frame and a cable arrangement installed on it, and the cable arrangement is driven by the motor. the

The length-measuring mechanism includes a Hall meter and a meter display connected thereto, the Hall meter is installed on a passive detection wheel, and the passive detection wheel is arranged on the cable arrangement and the pay-off Between the racks, the passive detection wheel is installed on the detection bracket, and the detection bracket and the meter display are fixed on the cable rack. the

A front pair of wires is provided between the pay-off frame and the passive detection wheel, and a rear pair of wires is provided between the passive detection wheel and the wire deflector. The front pair of wires Wheel and described rear portion wire pair wheel are respectively installed on a support frame, and described support frame is fixed on the described wiring rack. the

The motor is controlled by a frequency converter, and the frequency converter is controlled by a foot switch. the

The utility model has the advantages and positive effects: by adopting the pay-off frame, the length measuring mechanism, the wire arrangement mechanism, the thread cutter and the winding mechanism arranged in sequence from front to back, the length measuring mechanism, the wire arrangement mechanism and the winding mechanism are Therefore, the automatic mechanism can be operated semi-automatically by a single person, which can greatly improve the working efficiency of small batch winding, and the utility model has the advantages of convenient operation, compact structure, reliable performance and low cost. the

Description of drawings

Fig. 1 is the three-dimensional structural diagram of the present utility model;

Fig. 2 is a schematic view of the bobbin of the utility model;

Fig. 3 is the schematic diagram of detection wheel of the present utility model;

Fig. 4 is a schematic diagram of the wiring part of the utility model;

Fig. 5 is a schematic diagram of the winding part of the utility model. the

In the figure: 1. Inner baffle, 2. Locating bolt, 3. Outer baffle, 4. Slip ring, 5. Support link, 6. Hinge, 7. Tension tile, 8. Hall meter counter , 9. Meter counter display, 10. Wire arrangement device, 11. Pay-off rack, 12. Thread cutter, 13. Rear wire alignment wheel, 14. Passive detection wheel, 15. Front wire alignment wheel, 16. Winding shaft , 17, motor, 18, foot switch. the

Detailed ways

In order to further understand the invention content, characteristics and effects of the present utility model, the following examples are given, and detailed descriptions are as follows in conjunction with the accompanying drawings:

Please refer to Figures 1 to 5, a small semi-automatic winding device, including a pay-off frame 11, a length measuring mechanism, a wire arrangement mechanism, a thread cutter 12 and a winding mechanism arranged in sequence from front to back. the

The winding mechanism includes a winding frame and a cantilevered bobbin 16 supported thereon and a bobbin mounted on the bobbin 16, and the bobbin includes an inner baffle 1 and an outer baffle 3 and at least 3 tensioning tiles 7 parallel to the winding shaft; the inner baffle plate 1 is fixed on the winding shaft 16, and the outer end of the winding shaft 16 is provided with a sliding sliding connection with it. Ring 4, the outer baffle 3 is sleeved on the slip ring 4, the slip ring 4 and the outer baffle 3 are connected with the winding shaft through the positioning bolt 2, and the tension tile 7 is arranged on Between the inner baffle 1 and the outer baffle 3, all the tension tiles 7 are evenly distributed around the winding shaft 16, and the inner ends of the tension tiles 7 are connected to the inner baffle. The plates are hinged through the hinge 6, the outer end of the tension tile 7 is inserted on the outer baffle 3, and a support link 5 is provided between the slip ring 4 and the tension tile 7 , the inner end of the support link 5 is hinged with the slip ring through a hinge, and the outer end of the support link 5 is hinged with the inner side of the outer end of the tension tile 7 through a hinge; The spool 16 is driven by a motor 17 . the

The cable arrangement mechanism includes a cable arrangement frame and a cable arrangement device 10 mounted thereon, and the cable arrangement device 10 is also driven by the motor 10 . the

The length-measuring mechanism includes a Hall meter meter 8 and a meter meter display 9 connected thereto. The Hall meter meter 8 is mounted on a passive detection wheel 14, and the passive detection wheel 14 is arranged on the cable arrangement. 10 and the pay-off frame 11, the passive detection wheel 14 is mounted on a detection bracket, and the detection bracket and the meter counting display 9 are fixed on the wire arrangement frame. the

A front wire pair wheel 15 is provided between the pay-off frame 11 and the passive detection wheel 14, and a rear wire pair wheel 13 is provided between the passive detection wheel 14 and the wire row device 10, The front wire pair wheel 15 and the rear wire pair wheel 13 are respectively installed on a support frame, and the support frame is fixed on the wire arrangement frame. the

The motor 17 is controlled by a frequency converter, and the frequency converter is controlled by a foot switch 18 . the

The working principle of the utility model:

Put the pre-installed cable shaft on the pay-off frame, pull out the cable head, and make it pass through the front wire pair wheel 15, passive detection wheel 14, rear wire pair wheel 13 and cable straightener 10 in turn, and finally fix it On the outside baffle 3 of the bobbin. the

The motor 17 synchronously drives the bobbin and the cable puller through a belt drive. When the reel loads the cable and rotates, the cable presents a straight-line feeding state, and drives the front wire pair wheel 15, the passive detection wheel 14 and the rear wire pair wheel 13 to rotate. While the passive detection wheel 14 rotates, the Hall meter counter 8 will record the length of the cable wound and display the value through the meter display 9 . During this period, attention should be paid to adjusting the moving speed of the cable unwinder 10 to ensure that the wound cables can be arranged tightly and neatly. At the same time, according to needs, the left and right strokes of the wire unwinding device can also be changed, thereby changing the width of the predetermined winding bobbin. When the numerical value measured by the Hall meter meter 8 reaches a predetermined value, the power supply of the motor 17 is cut off, the motor 17 is stopped, and the cable is cut off with the thread cutter 12 . After the predetermined cable is wrapped, pull out the positioning bolt 2 on the outer baffle 3, remove the outer baffle 3, and the tension tile 7 shrinks inward under the joint action of the slip ring 4 and the supporting link 5, and the winding Good scheduled cables slide off naturally. the

Although the preferred embodiment of the utility model has been described above in conjunction with the accompanying drawings, the utility model is not limited to the above-mentioned specific implementation, and the above-mentioned specific implementation is only illustrative and not restrictive. Under the enlightenment of the utility model, those skilled in the art can also make many forms without departing from the purpose of the utility model and the protection scope of the claims, and these all belong to the protection scope of the utility model. the

Claims (5)

1. A small semi-automatic winding device, characterized in that it includes a pay-off frame, a length measuring mechanism, a wire arrangement, a thread cutter and a winding mechanism arranged sequentially from front to back; the winding mechanism includes a winding frame and a cantilevered bobbin supported thereon and a bobbin installed on the bobbin, the bobbin includes an inner baffle, an outer baffle and at least three tension shoes parallel to the bobbin sheet; the inner baffle is fixedly connected to the winding shaft, and a slip ring slidingly connected with it is provided at the outer end of the winding shaft, the outer baffle is sleeved on the slip ring, and the sliding The ring and the outer baffle are connected to the winding shaft through positioning bolts, the tension tiles are arranged between the inner baffle and the outer baffle, and all the tension tiles are evenly distributed on the Around the winding shaft, the inner end of the tension tile is hinged to the inner baffle, the outer end of the tension tile is inserted on the outer baffle, between the slip ring and the tension A support link is arranged between the tight tiles, the inner end of the support link is hinged to the slip ring, and the outer end of the support link is hinged to the inner side of the outer end of the tension tile; the The winding shaft is driven by a motor. the 2 . The small semi-automatic winding device according to claim 1 , wherein the cable arrangement mechanism comprises a cable arrangement frame and a cable arrangement mounted thereon, and the cable arrangement is driven by the motor. the 3. The small semi-automatic winding device according to claim 2, wherein the length measuring mechanism includes a Hall meter and a meter display connected thereto, and the Hall meter is mounted on a passive detection wheel , the passive detection wheel is set between the cable arrangement and the pay-off frame, the passive detection wheel is installed on the detection bracket, and the detection bracket and the meter display are fixed on the cable arrangement on the shelf. the 4. according to the described small-sized semi-automatic winding device of claim 3, it is characterized in that, between described pay-off rack and described passive detection wheel, be provided with front portion wire pair wheel, between described passive detection wheel and described row Rear wire pairing wheels are arranged between the wire guides, and the front wire pairing wheels and the rear wire pairing wheels are respectively installed on a support frame, and the support frame is fixed on the wire arrangement frame. the 5. The small semi-automatic winding device according to claim 1, wherein the motor is controlled by a frequency converter, and the frequency converter is controlled by a foot switch. the

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