CN108046041B - Semi-automatic reel machine and reel method for LED soft lamp strip - Google Patents
Semi-automatic reel machine and reel method for LED soft lamp strip Download PDFInfo
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- CN108046041B CN108046041B CN201711441479.2A CN201711441479A CN108046041B CN 108046041 B CN108046041 B CN 108046041B CN 201711441479 A CN201711441479 A CN 201711441479A CN 108046041 B CN108046041 B CN 108046041B
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- reel
- frame
- cutter
- rotating shaft
- led soft
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/10—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers
- B65H54/12—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers on flanged bobbins or spools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
- B65H54/71—Arrangements for severing filamentary materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
- B65H54/74—Driving arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H61/00—Applications of devices for metering predetermined lengths of running material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
- B65H63/08—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to delivery of a measured length of material, completion of winding of a package, or filling of a receptacle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2403/00—Power transmission; Driving means
- B65H2403/80—Transmissions, i.e. for changing speed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/39—Other types of filamentary materials or special applications
- B65H2701/3915—Strings of lights, e.g. Christmas lighting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Quality & Reliability (AREA)
- Led Device Packages (AREA)
- Storing, Repeated Paying-Out, And Re-Storing Of Elongated Articles (AREA)
Abstract
The invention discloses a semi-automatic reel machine for an LED soft lamp strip, which comprises a rack, a reel control mechanism, a cutting device and an auxiliary mechanism, wherein the reel control mechanism comprises an electric rotating shaft, a gearbox power supply, a reel mounting head and a conveying gear set for connecting the electric rotating shaft and the gearbox; the cutting device comprises a cutter, an electric valve, a trigger sensor for controlling the action of the electric valve and a length counter; the auxiliary mechanism comprises a storage frame, a code disc rod and a lamp belt winding rod; the LED soft lamp strip on the lamp strip winding rod passes through the cutter and then is wound on an empty reel of the reel mounting head. The invention reduces the work of a plurality of people to one person, simplifies the complicated operation of a plurality of steps from the original pure manual operation to the operation of automatically and continuously completing a plurality of steps by only slightly opening a switch, saves the production cost, improves the production efficiency, simplifies the production steps, has compact integral structure and small volume, adopts low-voltage direct current power supply, and has safe and reliable performance.
Description
Technical Field
The invention belongs to the field of machine manufacturing of lamp products, and particularly relates to a semi-automatic reel machine and a reel method of an LED soft lamp strip.
Background
Compared with other types of LED lamps, the LED soft lamp strip is simple in manufacturing process, economical and practical in price, strong in plasticity and diversified in type, illumination such as a house ceiling dark grid, a hotel landscape building outline, an advertising lamp box and automobile decoration is widely applied, the LED soft lamp strip body is manufactured by a flexible circuit board and can be curled into any radian, a manufacturer generally produces the LED soft lamp strip by using a strip of dozens of twenty meters, a strip of five to ten meters is packaged by using a plastic reel, most of the process flow of the reel is completed manually, the processing mode is very low in efficiency, the working intensity of workers is high, the quality is not controlled, and even the circuit and components of the lamp body are damaged, so that the production cost is greatly increased.
Disclosure of Invention
The invention aims to overcome the defects and shortcomings in the prior art, and provides the LED soft lamp strip semi-automatic reel machine and the reel method thereof, which can automatically complete reel action, simplify production steps, improve production efficiency, reduce working strength of workers, ensure product quality and save production cost.
The technical scheme of the invention is as follows: a semi-automatic reel machine for LED soft lamp strips, which comprises a frame, a reel control mechanism arranged on the frame, a cutting device and an auxiliary mechanism,
the reel control mechanism comprises an electric rotating shaft, a gearbox power supply, a reel mounting head and a conveying gear set connected with the electric rotating shaft and the gearbox;
the cutting device comprises a cutter, an electric valve for controlling the action of the cutter, a trigger sensor for controlling the action of the electric valve and a length counter for controlling the action of the trigger sensor;
the auxiliary mechanism comprises a storage frame for placing a finished reel, a code reel rod for placing an empty reel and a lamp strip winding rod for winding the LED soft lamp strip;
the LED soft lamp strip on the lamp strip winding rod passes through the cutter and then is wound on an empty reel of the reel mounting head.
According to the invention, the reel control mechanism, the cutting device and the auxiliary mechanism are combined, so that the reel of the LED soft lamp strip is converted from purely manual operation to semi-automatic production, the operation is simplified to single operation from multiple people, the complicated procedure is simplified to single step, the production efficiency is improved, the labor intensity of workers is reduced, the product quality is ensured, the production cost is saved, and the problem of unreasonable utilization of the production area is solved.
Preferably, the gearbox power supply is a low-voltage direct current power supply, the working voltage of the low-voltage direct current power supply is 24V, a power plug and a foot switch are connected to the low-voltage direct current power supply, and the on and off of the low-voltage direct current power supply can be controlled through the foot switch in addition to a self-contained button.
The power supply is selected, so that the gearbox is driven to rotate stably and reliably, and the gearbox has various power supply starting modes, can be pressed by hand or stepped on by foot, and is flexible and changeable in use; the speed of the gearbox is adjustable, and the speed of the electric rotating shaft can be controlled by adjusting the speed of the gearbox.
Preferably, the reel control mechanism further comprises an arc-shaped guide rail and a quantity counter, the upper end of the arc-shaped guide rail is located below the reel mounting head, the lower end of the arc-shaped guide rail is located above the storage frame, the quantity counter is located on the frame and corresponds to the position of the arc-shaped guide rail, and the reel mounting head is connected to the electric rotating shaft in a telescopic mode.
The finished reel with the structure is convenient to complete the reel action, can enter the storage frame smoothly through the arc-shaped guide rail, and can count the quantity of finished reels for completing the reel, so that the degree of automation of the finished reel is further improved.
Preferably, the electric valve is communicated with the air compressor through a compressed air inlet pipe, an adjusting valve is arranged on the compressed air inlet pipe, and an electric valve button matched with the trigger sensor is arranged on the electric valve.
The structure ensures that the action of the electric valve is more stable and reliable, and the air inflow of the compression air inlet pipe can be regulated by setting the regulating valve.
Preferably, the cutter comprises a fixing frame, a rubber push plate and a movable cutter, wherein the rubber push plate and the movable cutter are installed on the fixing frame, the rubber push plate horizontally moves in the fixing frame, the movable cutter moves up and down in the fixing frame, the fixing frame is installed on the frame, and the electric valve is installed at the bottom of the fixing frame.
The structure ensures that the cutter cuts the LED soft lamp belt more stably and reliably, and the horizontal movement of the rubber push plate ensures that the cutter can adjust the width of the LED soft lamp belt according to the requirements; the movable cutter can be detached and replaced.
Preferably, the top of the fixing frame is provided with an air cylinder for driving the movable cutter to move up and down, the side wall of the fixing frame is provided with an adjusting screw for driving the rubber push plate to move horizontally, and the electric valve controls the air cylinder to act.
The structure ensures that the movable cutter is more convenient and reliable to cut; the horizontal movement of the rubber push plate is more stable and reliable.
Preferably, a width limiting clamping position is arranged between the cutter and the reel mounting head, the width limiting clamping position comprises two mutually matched round soft rubber wheels and a spring lining connected with the two round soft rubber wheels, the round soft rubber wheels are mounted on the frame through a screw, and the spring lining is mounted on the screw through an adjusting nut.
The structure can limit the bandwidth range of different types of LED soft lamps by adjusting the tightness of the spring gasket to enable the round soft rubber wheel to deform in a telescopic way, and the tightness of the spring gasket is adjusted by adjusting the rotation of the nut.
Preferably, a transition guide rail is arranged between the width limiting clamping position and the reel mounting head, the width of the transition guide rail is matched with the width of the round soft rubber wheel, and the width of the round soft rubber wheel is smaller than or equal to the width of the movable cutter.
The structure ensures that the width limiting effect of the width limiting clamping position is better, and the reel of the width limiting clamping position is more stable and reliable.
Preferably, the lamp area is equipped with the silica gel sheath on the winding pole, the frame top is equipped with lighting apparatus, lighting apparatus mounting bracket and the first reinforcing frame of cooperation code wheel pole, frame upper portion is equipped with the second reinforcing frame of cooperation electronic pivot, the frame lower part is equipped with cooperation gearbox and third reinforcing frame.
The structure ensures that the whole structure is firm and reliable and the operation is stable and reliable; the silica gel sheath can well protect the LED soft lamp strip wound on the lamp strip winding rod; the lighting equipment is arranged, so that the lighting equipment can play a role in supplementing illumination in a production environment with insufficient light, and the problems of increased operation danger and reduced production efficiency under the condition that illumination conditions are not allowed are solved.
A reeling method of an LED soft lamp strip semi-automatic reeling machine comprises the following steps:
1) An empty reel placed on a code wheel rod is arranged on a reel mounting head at the front end of an electric rotating shaft, a circuit is communicated, a gearbox power supply supplies power to the gearbox, the gearbox runs at a set speed, and the electric rotating shaft is driven to start working through a transmission gear set;
2) The LED soft lamp strip firstly passes through the cutter from the lamp strip winding rod and then uniformly rolls on the empty reel, and the length is calculated by the length counter;
3) When the preset length reel on the length counter is finished, triggering the sensor to start to act, striking the electric valve button, and starting the electric valve to drive the cutter to cut the LED soft lamp belt;
4) The reel mounting head on the electric rotating shaft returns to the initial position, and after the finished reel is separated from the electric rotating shaft, the next working procedure is carried out.
According to the invention, the reel control mechanism, the cutting device and the auxiliary mechanism are combined, so that the reel of the LED soft lamp strip is converted from purely manual operation to semi-automatic production, the operation is simplified to single operation from multiple people, the complicated procedure is simplified to single step, the production efficiency is improved, the labor intensity of workers is reduced, the product quality is ensured, the production cost is saved, and the problem of unreasonable utilization of the production area is solved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of a reel control mechanism according to the present invention;
FIG. 3 is a schematic diagram of a cutting device according to the present invention;
FIG. 4 is a schematic view of the structure of the auxiliary mechanism assembled on the frame in the present invention;
in the figure: 1. the electronic device comprises an electric rotating shaft, 2, a transmission gear group, 3, a gearbox, 4, a low-voltage direct-current power supply, 5, a foot switch, 6, an arc-shaped guide rail, 7, a number counter, 8, a cutter, 9, an electric valve, 10, a trigger sensor, 11, a length counter, 12, a storage frame, 13, a code wheel rod, 14, a lamp belt winding rod, 15, a width limiting clamping position, 16, lighting equipment, 17, a rack, 18, a hollow reel, 19, a reel mounting head, 20, a power plug, 21, a first reinforcing frame, 22, a second reinforcing frame, 23, a third reinforcing frame, 8-1, a rubber push plate, 8-2, a movable cutter, 8-3, a fixing frame, 9-1, a regulating valve, 9-2, a compression air inlet pipe, 9-3, an electric valve button, 14-1, a silica gel sheath, 15-1, a spring lining, 15-2, a round soft rubber wheel, 15-3, a transition guide rail, 16-1, and a lighting equipment mounting frame.
Detailed Description
The invention will now be described in further detail with reference to the accompanying drawings, without limiting the scope of the invention.
As shown in FIG. 1, the semi-automatic reel machine for the LED soft lamp strip comprises a reel control mechanism, a cutting device and an auxiliary mechanism, wherein the reel control mechanism, the cutting device and the auxiliary mechanism are orderly arranged on a rack.
As shown in fig. 2, the reel control mechanism includes an electric spindle 1, a transmission 3, a transmission power supply and a reel mounting head 19, and a transmission gear set 2 connecting the electric spindle 1 and the transmission 3; the gearbox power supply is a low-voltage direct-current power supply 4, the working voltage of the low-voltage direct-current power supply 4 is 24V, a power plug 20 and a foot switch 5 are connected to the low-voltage direct-current power supply 4, and the opening and closing of the low-voltage direct-current power supply can be controlled through the foot switch 5 besides a self-contained button. The reel control mechanism further comprises an arc-shaped guide rail 6 and a quantity counter 7, the upper end of the arc-shaped guide rail 6 is located below the reel mounting head 19, the lower end of the arc-shaped guide rail 6 is located above the storage frame 12, the quantity counter 7 is located on the frame and corresponds to the position of the arc-shaped guide rail 6, and the reel mounting head 19 is connected to the electric rotating shaft 1 in a telescopic mode.
The empty reel 18 is arranged on a reel mounting head 19 at the front end of the electric rotating shaft 1, a circuit is communicated, a foot switch 5 is started, a low-voltage direct current power supply 4 provides power, a gearbox 3 runs at a set speed, the electric rotating shaft 1 is driven by a conveying gear set 2 to start working, an LED soft lamp strip is uniformly wound on the empty reel 18, the reel is completed, the electric rotating shaft 1 returns to an initial position, a finished reel and the reel mounting head 19 on the electric rotating shaft 1 are separated and enter the next working procedure through an arc-shaped guide rail 6, and a quantity counter 7 starts counting. The working voltage of the low-voltage direct-current power supply 4 is about 24V, and the pedal switch 5 can be started by a button carried by the user. The speed of the gearbox 3 with multiple gears can be adjusted, and the speed of the electric rotating shaft 1 can be controlled by adjusting the speed of the gearbox 3.
As shown in fig. 3, the cutting device includes a cutter 8, an electric valve 9 for controlling the operation of the cutter 8, a trigger sensor 10 for controlling the operation of the electric valve 9, and a length counter 11 for controlling the operation of the trigger sensor 10; the electric valve 9 is communicated with the air compressor through a compression air inlet pipe 9-2, an adjusting valve 9-1 is arranged on the compression air inlet pipe 9-2, and an electric valve button 9-3 matched with a trigger sensor 10 is arranged on the electric valve 9. The cutter 8 includes a fixing frame 8-3, a rubber push plate 8-1 mounted on the fixing frame 8-3 (the outline of the rubber push plate is penetrated from the fixing frame in fig. 3 to see the structure of the rubber push plate more clearly), and a movable cutter 8-2, the rubber push plate 8-1 moves horizontally in the fixing frame 8-3, the movable cutter 8-2 moves up and down in the fixing frame 8-3, the fixing frame 8-3 is mounted on the frame, and an electric valve 9 is mounted at the bottom of the fixing frame 8-3. The top of the fixed frame 8-3 is provided with a cylinder for driving the movable cutter 8-2 to move up and down, the side wall of the fixed frame 8-3 is provided with an adjusting screw for driving the rubber push plate 8-1 to move horizontally, and the electric valve 9 controls the cylinder to move.
The length counter 11 is set with the preset length, when the preset length is reached, the trigger sensor 10 starts to act, the electric valve button 9-3 is impacted, and the electric valve 9 is started to drive the cutter 8 to cut. The rubber push plate 8-1 is movable and can be adjusted according to the width of the soft lamp belt; the movable cutter 8-2 can be detached and replaced; the adjusting valve 9-1 can adjust the amount of intake air into the compression intake pipe.
As shown in fig. 4, the auxiliary mechanism comprises a storage frame 12 for placing a finished reel, a code wheel rod 13 for placing an empty reel 18 and a lamp strip winding rod 14 for winding the LED soft lamp strip;
the LED soft strip on the strip winding rod 14 is wound on an empty reel 18 of the reel mounting head 19 after passing through the cutter 8. A width limiting clamping position 15 is arranged between the cutter 8 and the reel mounting head 19, the width limiting clamping position 15 comprises two mutually matched round soft rubber wheels 15-2 and a spring lining 15-1 connected with the two round soft rubber wheels 15-2, the round soft rubber wheels 15-2 are mounted on the frame through a screw, and the spring lining 15-1 is mounted on the screw through an adjusting nut. A transition guide rail 15-3 is arranged between the width limiting clamping position 15 and the reel mounting head 19, the width of the transition guide rail 15-3 is matched with the width of the round soft rubber wheel 15-2, and the width of the round soft rubber wheel 15-2 is smaller than or equal to the width of the movable cutter 8-2. The lamp band winding rod 14 is provided with a silica gel sheath 14-1, the top of the frame is provided with a lighting device 16, a lighting device mounting rack 16-1 and a first reinforcing frame 21 matched with the code wheel rod 13, the upper part of the frame is provided with a second reinforcing frame 22 matched with the electric rotating shaft 1, and the lower part of the frame is provided with a third reinforcing frame 23 matched with the gearbox 3. The storage frame 12 can temporarily put the LED soft lamp strip of which the reel is completed; the code wheel rod 13 can suspend the empty reel 18; the surface of the lamp strip winding rod 14 is provided with a silica gel sheath 14-1, and when the soft lamp strip is wound on the surface of the lamp strip winding rod 14, the silica gel sheath 14-1 can play a good role in protection; the width limiting clamping position can limit the width range of different types of lamp bands by adjusting the tightness of the spring liner 15-1 to enable the round flexible rubber wheel to deform in a telescopic way; the lighting device 16 can perform the function of supplementary lighting in a production environment with insufficient light, solving the problems of increased operational risk and reduced production efficiency due to inadmissibility of lighting conditions.
The empty reel is a plastic reel, the frame is a steel frame, and the electric rotating shaft, the gearbox, the transmission gear set, the number counter, the length counter, the trigger sensor, the electric valve and the like are all conventional components purchased in the market, so that the specific structure of each individual component is not described in detail.
According to the invention, the reel control mechanism, the cutting device and the auxiliary mechanism are combined, so that the reel of the LED soft lamp strip is converted from purely manual operation to semi-automatic production, the operation is simplified to single operation from multiple people, the complicated procedure is simplified to single step, the production efficiency is improved, the labor intensity of workers is reduced, the product quality is ensured, the production cost is saved, and the problem of unreasonable utilization of the production area is solved.
Claims (8)
1. The utility model provides a soft lamp area semi-automatization reel machine of LED which characterized in that: which comprises a frame, a reel control mechanism arranged on the frame, a cutting device and an auxiliary mechanism,
the reel control mechanism comprises an electric rotating shaft, a gearbox power supply, a reel mounting head and a conveying gear set connected with the electric rotating shaft and the gearbox;
the cutting device comprises a cutter, an electric valve for controlling the action of the cutter, a trigger sensor for controlling the action of the electric valve and a length counter for controlling the action of the trigger sensor;
the auxiliary mechanism comprises a storage frame for placing a finished reel, a code reel rod for placing an empty reel and a lamp strip winding rod for winding the LED soft lamp strip;
the LED soft lamp strip on the lamp strip winding rod passes through the cutter and then is wound on an empty reel of the reel mounting head;
the gearbox power supply is a low-voltage direct current power supply, the working voltage of the low-voltage direct current power supply is 24V, a power plug and a foot switch are connected to the low-voltage direct current power supply, and the opening and closing of the low-voltage direct current power supply can be controlled by the foot switch besides a self-contained button;
the cutting device is characterized in that a width limiting clamping position is arranged between the cutting device and the reel mounting head, the width limiting clamping position comprises two round soft rubber wheels which are matched with each other and a spring lining which is connected with the two round soft rubber wheels, the round soft rubber wheels are mounted on the frame through a screw, and the spring lining is mounted on the screw through an adjusting nut.
2. The LED soft light strip semiautomatic reel machine of claim 1, wherein: the reel control mechanism further comprises an arc-shaped guide rail and a quantity counter, the upper end of the arc-shaped guide rail is located below the reel mounting head, the lower end of the arc-shaped guide rail is located above the storage frame, the quantity counter is located on the frame and corresponds to the position of the arc-shaped guide rail, and the reel mounting head is connected to the electric rotating shaft in a telescopic mode.
3. The LED soft light strip semiautomatic reel machine of claim 1, wherein: the electric valve is communicated with the air compressor through a compressed air inlet pipe, an adjusting valve is arranged on the compressed air inlet pipe, and an electric valve button matched with the trigger sensor is arranged on the electric valve.
4. A LED soft light strip semiautomatic reel machine as claimed in claim 3, wherein: the cutter comprises a fixing frame, a rubber push plate and a movable cutter, wherein the rubber push plate and the movable cutter are installed on the fixing frame, the rubber push plate horizontally moves in the fixing frame, the movable cutter moves up and down in the fixing frame, the fixing frame is installed on the frame, and the electric valve is installed at the bottom of the fixing frame.
5. The LED soft light strip semiautomatic reel machine as claimed in claim 4, wherein: the top of the fixing frame is provided with an air cylinder for driving the movable cutter to move up and down, the side wall of the fixing frame is provided with an adjusting screw for driving the rubber push plate to move horizontally, and the electric valve controls the air cylinder to act.
6. The LED soft light strip semiautomatic reel machine of claim 1, wherein: a transition guide rail is arranged between the width limiting clamping position and the reel mounting head, the width of the transition guide rail is matched with the width of the round soft rubber wheel, and the width of the round soft rubber wheel is smaller than or equal to the width of the movable cutter.
7. The LED soft light strip semiautomatic reel machine of claim 1, wherein: the lamp area winding pole is last to be equipped with the silica gel sheath, the frame top is equipped with lighting apparatus, lighting apparatus mounting bracket and the first reinforcing frame of cooperation code wheel pole, frame upper portion is equipped with the second reinforcing frame of cooperation electric rotating shaft, the frame lower part is equipped with cooperation gearbox and third reinforcing frame.
8. A reel method of the semi-automatic reel machine for the LED soft light strip according to claim 1, characterized in that: which comprises the following steps:
1) An empty reel placed on a code wheel rod is arranged on a reel mounting head at the front end of an electric rotating shaft, a circuit is communicated, a gearbox power supply supplies power to the gearbox, the gearbox runs at a set speed, and the electric rotating shaft is driven to start working through a transmission gear set;
2) The LED soft lamp strip firstly passes through the cutter from the lamp strip winding rod and then uniformly rolls on the empty reel, and the length is calculated by the length counter;
3) When the preset length reel on the length counter is finished, triggering the sensor to start to act, striking the electric valve button, and starting the electric valve to drive the cutter to cut the LED soft lamp belt;
4) The reel mounting head on the electric rotating shaft returns to the initial position, and the finished reel and the electric rotating shaft are separated and then enter the storage frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711441479.2A CN108046041B (en) | 2017-12-27 | 2017-12-27 | Semi-automatic reel machine and reel method for LED soft lamp strip |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711441479.2A CN108046041B (en) | 2017-12-27 | 2017-12-27 | Semi-automatic reel machine and reel method for LED soft lamp strip |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108046041A CN108046041A (en) | 2018-05-18 |
| CN108046041B true CN108046041B (en) | 2023-08-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711441479.2A Active CN108046041B (en) | 2017-12-27 | 2017-12-27 | Semi-automatic reel machine and reel method for LED soft lamp strip |
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| CN (1) | CN108046041B (en) |
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| CN106882638A (en) * | 2017-03-09 | 2017-06-23 | 宁波伍兹光电有限公司 | A kind of LED tape winding apparatus |
| CN207726504U (en) * | 2017-12-27 | 2018-08-14 | 杭州优欢照明电器有限公司 | A kind of flexible LED lamp band semi-automation Winding machine |
-
2017
- 2017-12-27 CN CN201711441479.2A patent/CN108046041B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203306829U (en) * | 2013-04-28 | 2013-11-27 | 博创科技股份有限公司 | Full-automatic optical fiber winding machine |
| CN203624718U (en) * | 2013-12-25 | 2014-06-04 | 天津水运工程勘察设计院 | Small-sized semi-automatic winding device |
| CN105836500A (en) * | 2016-05-19 | 2016-08-10 | 广东欧曼科技股份有限公司 | Coiling machine for LED lamp strips |
| CN106882638A (en) * | 2017-03-09 | 2017-06-23 | 宁波伍兹光电有限公司 | A kind of LED tape winding apparatus |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN108046041A (en) | 2018-05-18 |
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