CN116040009A - Lamp bead packaging processing system - Google Patents
Lamp bead packaging processing system Download PDFInfo
- Publication number
- CN116040009A CN116040009A CN202211672783.9A CN202211672783A CN116040009A CN 116040009 A CN116040009 A CN 116040009A CN 202211672783 A CN202211672783 A CN 202211672783A CN 116040009 A CN116040009 A CN 116040009A
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- Prior art keywords
- braid
- packaging
- fixed base
- lamp bead
- braiding
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 153
- 239000011324 bead Substances 0.000 title claims abstract description 43
- 230000007246 mechanism Effects 0.000 claims abstract description 51
- 238000004804 winding Methods 0.000 claims abstract description 37
- 239000000463 material Substances 0.000 claims description 56
- 238000005538 encapsulation Methods 0.000 claims description 29
- 238000007599 discharging Methods 0.000 claims description 25
- 238000009954 braiding Methods 0.000 claims description 24
- 238000009434 installation Methods 0.000 claims description 21
- 230000005540 biological transmission Effects 0.000 claims description 13
- 238000009960 carding Methods 0.000 claims description 9
- 230000000694 effects Effects 0.000 claims description 3
- 230000006978 adaptation Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000003825 pressing Methods 0.000 abstract description 7
- 238000005034 decoration Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B15/00—Attaching articles to cards, sheets, strings, webs, or other carriers
- B65B15/04—Attaching a series of articles, e.g. small electrical components, to a continuous web
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
The invention discloses a lamp bead packaging treatment system, which relates to the field of LED processing and treatment and comprises a fixed base, wherein a plurality of supporting feet are fixedly arranged on the bottom side of the fixed base, a braid packaging bin and two U-shaped fixed mounting frames are fixedly arranged on the top side of the fixed base, the two U-shaped fixed mounting frames are respectively positioned on two sides of the braid packaging bin, a fixed base is arranged on one side of the fixed base, a feeding disc is arranged on the top side of the fixed base, a feeding plug-in mechanism is arranged on the top side of the fixed base, and a feeding mechanism and a winding mechanism are arranged on the top side of the fixed base. According to the invention, the first packaging braid and the second packaging braid are pressed together by the pressing rotating wheel through the braid packaging bin, the U-shaped fixed mounting frame and the feeding plug-in mechanism, which are arranged at the rear end of the braid packaging bin, so that the function of combining the first packaging braid, the second packaging braid and the LED patch lamp beads into a whole by the device is realized, and the production efficiency is improved by utilizing automatic production.
Description
Technical Field
The invention relates to the technical field of LED processing, in particular to a lamp bead packaging processing system.
Background
The LED patch lamp (SMD) is made of an FPC circuit board, an LED lamp and a high-quality silica gel sleeve. The waterproof performance is safe and convenient when low-voltage direct current is used for power supply, and the luminous color is various and the color is bright; the outdoor use can be anti-UV ageing, yellowing, advantage such as high temperature resistant, and this product is extensively used for building contour lamp, the accurate decoration illumination of amusement place, advertisement decoration light field, and the LED paster lamp pearl that processes needs to use the braider to pack.
In the prior art, for guaranteeing the security of LED paster lamp pearl at the in-process of transportation, can install the LED paster lamp pearl and protect in the braid, also can make things convenient for subsequent processing simultaneously, utilize the braider to carry out quick effectual improvement production efficiency of weaving, consequently need a lamp pearl encapsulation processing system to satisfy people's demand.
Disclosure of Invention
The present invention is directed to a lamp bead packaging system, which solves the above-mentioned problems in the prior art.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a lamp pearl encapsulation processing system, includes unable adjustment base, unable adjustment base's downside fixed mounting has a plurality of supporting legs, unable adjustment base's upside fixed mounting has braid package storehouse and two U type fixed mounting racks, and two U type fixed mounting racks are located the both sides in braid package storehouse respectively, and unable adjustment base's one side is provided with unable adjustment base, and the charging tray is installed to unable adjustment base's upside, loading plug-in components mechanism is installed to unable adjustment base's upside, loading mechanism and winding mechanism are installed to unable adjustment base's upside, and loading mechanism and winding mechanism are located unable adjustment base's both ends respectively, and unable adjustment base's upside fixed mounting has material carding mechanism, and material mechanism is located between braid package storehouse and the winding mechanism.
Preferably: the feeding mechanism comprises a front mounting frame, a first braiding and unwinding roll and a second braiding and unwinding roll, the two front mounting frames are fixedly mounted on the top side of the fixed base, the first braiding and unwinding roll and the second braiding and unwinding roll are rotatably mounted between the two front mounting frames, a control motor is fixedly mounted on the side face of one front mounting frame, the output ends of the two control motors are connected with the first braiding and unwinding roll and the second braiding and unwinding roll, and the first braiding and unwinding roll and the second braiding and unwinding roll are respectively wound with a first packaging braid and a second packaging braid.
Preferably: the top side of the fixed base is fixedly provided with an L-shaped guide rod, a first guide hole and a second guide hole are formed in the L-shaped guide rod, and the first guide hole and the second guide hole are respectively matched with the first braid unreeling roll and the second braid unreeling roll.
Preferably: the utility model discloses a braiding packaging bin, including braiding packaging bin, connecting clamping block movable mounting, transmission slide has been seted up in the braiding packaging bin, the top side fixed mounting in braiding packaging bin has L type connecting block, the feed tank is linked together with the transmission slide in, rotate on the inner wall of feed tank and install the runner that compresses tightly, compress tightly runner and first encapsulation braid and second encapsulation braid looks adaptation, the standing groove has been seted up to one side that first encapsulation braid is close to the second encapsulation braid, install LED paster lamp pearl in the standing groove, connecting clamping groove and installing the connecting clamping block have been seted up respectively to one side that first encapsulation braid and second encapsulation braid are close to each other, connecting clamping block movable mounting is in connecting clamping groove.
Preferably: the inner wall of the U-shaped fixed mounting frame is rotatably provided with a driven rotating wheel and a driving rotating wheel, the side face of the U-shaped fixed mounting frame is fixedly provided with a driving motor, the output end of the driving motor is connected with the driving rotating wheel, and the driven rotating wheel and the driving rotating wheel are respectively contacted with one side, away from each other, of the first packaging braid and the second packaging braid.
Preferably: the feeding plug-in mechanism comprises a supporting block, a material conveying arm and a cylinder, wherein the supporting block is fixedly arranged on the top side of a fixed base, the material conveying arm is fixedly arranged on the top end of the supporting block, the feeding end of the material conveying arm is matched with a feeding disc, the output end of the cylinder is fixedly provided with a telescopic suction head, an LED patch lamp bead is arranged on the telescopic suction head, the LED patch lamp bead is matched with a first packaging braid, and the material conveying arm is communicated with a transmission slideway.
Preferably: the winding mechanism comprises a rear mounting frame, a material winding roller and a servo motor, wherein the two rear mounting frames are fixedly arranged on the top side of the fixed base, the material winding roller is rotatably arranged between the two rear mounting frames, the servo motor is fixedly arranged on the side face of the rear mounting frame, and the output end of the servo motor is connected with the material winding roller.
Preferably: the material carding mechanism comprises a connecting installation frame, an installation rod and a movable perforated guide block, wherein the two connecting installation frames are fixedly installed on the top sides of the fixed base, the installation rod is fixedly installed on the top sides of the two connecting installation frames, the movable perforated guide block is slidably installed on the bottom side of the installation rod, and the movable perforated guide block is matched with the first packaging braid and the second packaging braid.
Preferably: the bottom side of installation pole has seted up the spout, and sliding mounting has the slider in the spout, and movable foraminiferous guide block fixed mounting is in the bottom side of slider, and the card is with there being the drive screw hole on the slider, and drive screw hole internally threaded mounting has reciprocating drive lead screw, and reciprocating drive lead screw's both ends are rotated respectively and are installed on two connection mounting brackets.
Preferably: the side of rear-mounted mounting bracket and installation pole rotates respectively and installs drive gear and driven gear, and same connecting chain has been cup jointed to the activity on drive gear and the driven gear, and driven gear and drive gear are connected with reciprocating drive lead screw and material wind-up roll respectively.
The beneficial effects of the invention are as follows:
according to the invention, through the arrangement of the braid packaging bin, the U-shaped fixed mounting frame and the feeding plug-in mechanism, the first packaging braid and the second packaging braid are LED into the braid packaging bin from different positions by using the mutual matching of the braid packaging bin and the U-shaped fixed mounting frame, the LED patch lamp beads are arranged in the placing grooves on the first packaging braid by using the mutual matching of the air cylinder and the telescopic suction head, then the first packaging braid and the second packaging braid are pressed together by using the pressing rotating wheel at the rear end of the braid packaging bin, the device is automatically arranged on the first packaging braid, the second packaging braid is used for sealing and fixing the LED patch lamp beads, the device is realized to combine the first packaging braid, the second packaging braid and the LED patch lamp beads into a whole, and the production efficiency is improved by using automatic production.
According to the invention, through the arrangement of the feeding mechanism and the winding mechanism, the material winding rollers or the first braid unreeling roll and the second braid unreeling roll are arranged at the two sides of the braid packaging bin, so that the automatic supply of the first packaging braid and the second packaging braid and the winding of the first packaging braid and the second packaging braid after the combination are realized, the automation degree of the device is further improved, and the manual participation degree is reduced.
According to the invention, through the arrangement of the first packaging braid and the second packaging braid, the connection of the first packaging braid and the second packaging braid can be realized by utilizing the connection clamping groove and the connection clamping block, so that the LED patch lamp beads are ensured to receive a proper protection effect in the placement groove on the first packaging braid, the risk of falling off from the first packaging braid is avoided, and the first packaging braid and the second packaging braid can be reused.
Drawings
Fig. 1 is a schematic perspective view of a lamp bead packaging system according to the present invention;
fig. 2 is a schematic rear view of a lamp bead packaging system according to the present invention;
FIG. 3 is a schematic side view of a lamp bead packaging system according to the present invention;
FIG. 4 is a schematic cross-sectional view of a braid package bin portion of a lamp bead package treatment system according to the present invention;
FIG. 5 is a schematic view of a material carding mechanism of a lamp bead packaging processing system according to the present invention;
fig. 6 is a schematic plan view of a loading plug-in mechanism of a lamp bead packaging processing system according to the present invention;
fig. 7 is a schematic structural diagram of a workpiece portion of a lamp bead packaging processing system according to the present invention.
In the figure: 100. a fixed base; 101. supporting feet; 102. a first encapsulation braid; 103. a second encapsulation braid; 104. a placement groove; 105. LED paster lamp beads; 106. a connecting clamping groove; 107. connecting a clamping block; 200. a braid packaging bin; 201. u-shaped fixed mounting rack; 202. a driven rotating wheel; 203. driving a rotating wheel; 204. a driving motor; 205. a transmission slideway; 206. an L-shaped connecting block; 207. a feed tank; 208. a compacting rotating wheel; 300. a front mounting rack; 301. a first braid unreeling roll; 302. a second braid unreeling roll; 303. controlling a motor; 304. an L-shaped guide rod; 305. a first guide hole; 306. a second guide hole; 400. a rear mounting rack; 401. a material wind-up roll; 402. a servo motor; 403. connecting the mounting frame; 404. a mounting rod; 405. a movable guide block with a hole; 406. a slide block; 407. a chute; 408. driving the threaded hole; 409. driving the screw rod in a reciprocating manner; 410. a driven gear; 411. a drive gear; 412. a connecting chain; 500. a fixed base; 501. a feeding disc; 502. a support block; 503. a material conveying arm; 504. a cylinder; 505. telescoping suction head.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Referring to fig. 1 to 7, a lamp bead packaging processing system comprises a fixed base 100, a plurality of supporting feet 101 are fixedly mounted on the bottom side of the fixed base 100, a braid packaging bin 200 and two U-shaped fixed mounting frames 201 are fixedly mounted on the top side of the fixed base 100, the two U-shaped fixed mounting frames 201 are respectively positioned on two sides of the braid packaging bin 200, a fixed base 500 is arranged on one side of the fixed base 100, a feeding tray 501 is mounted on the top side of the fixed base 500, a feeding plug-in mechanism is mounted on the top side of the fixed base 100, a feeding mechanism and a winding mechanism are mounted on the top side of the fixed base 100, the feeding mechanism and the winding mechanism are respectively positioned at two ends of the fixed base 100, a material carding mechanism is fixedly mounted on the top side of the fixed base 100, the material mechanism is positioned between the braid packaging bin 200 and the winding mechanism, through setting up of braid encapsulation storehouse, U type fixed mounting frame and material loading plug-in components mechanism, use braid encapsulation storehouse and the mutually supporting of U type fixed mounting frame in fixed base to lead in first encapsulation braid and second encapsulation braid from different position to the inside of braid encapsulation storehouse, utilize cylinder and flexible suction head mutually supporting to install the standing groove on first encapsulation braid with LED paster lamp pearl, then utilize the compression runner to press first encapsulation braid and second encapsulation braid together at the rear end of braid encapsulation storehouse, realize that the device is automatic to install LED paster lamp pearl on first encapsulation braid, and use the second encapsulation braid to seal it fixedly, realized that the device is with first encapsulation braid, second encapsulation braid, LED paster lamp pearl combination as holistic function, production efficiency has been improved in the production that utilizes automatic production.
Further, the feeding mechanism comprises a front mounting frame 300, a first braid discharging roll 301 and a second braid discharging roll 302, the two front mounting frames 300 are fixedly arranged on the top side of the fixed base 100, the first braid discharging roll 301 and the second braid discharging roll 302 are respectively and rotatably arranged between the two front mounting frames 300, a control motor 303 is fixedly arranged on the side face of one front mounting frame 300, the output ends of the two control motors 303 are respectively connected with the first braid discharging roll 301 and the second braid discharging roll 302, a first packaging braid 102 and a second packaging braid 103 are respectively wound on the first braid discharging roll 301 and the second braid discharging roll 302, the first packaging braid 102 and the second packaging braid 103 wound on the movable second braid discharging roll 302 and the control motor 303 are respectively pulled to a first guide hole 305 and a second guide hole 306 on the L-shaped guide rod 304, after the first packaging braid 102 and the second packaging braid 103 pass through the first guide hole 305 and the second guide hole 306, the first packaging braid 102 is connected to one end of the braid packaging bin 200 close to the front mounting frame 300, the second packaging braid 103 is connected in the feed trough 207 of the L-shaped connecting block 206, at this time, two control motors 303 are started, the control motors 303 are used for driving the first braid discharging roll 301 and the second braid discharging roll 302 to rotate, meanwhile, the driving motors 204 on the U-shaped fixed mounting frame 201 are used for driving the driving rotating wheels 203 to rotate, and the rotating driving rotating wheels 203 cooperate with the driven rotating wheels 202 to drive the first packaging braid 102 to move in the transmission slideway 205 inside the braid packaging bin 200.
Further, an L-shaped guide rod 304 is fixedly mounted on the top side of the fixed base 100, a first guide hole 305 and a second guide hole 306 are formed in the L-shaped guide rod 304, the first guide hole 305 and the second guide hole 306 are respectively matched with the first braid discharging roll 301 and the second braid discharging roll 302, the first packaging braid 102 and the second packaging braid 103 wound on the second braid discharging roll 302 and the control motor 303 are respectively pulled to the first guide hole 305 and the second guide hole 306 on the L-shaped guide rod 304, and after the first packaging braid 102 and the second packaging braid 103 pass through the first guide hole 305 and the second guide hole 306, the first packaging braid 102 is connected to one end of the braid packaging bin 200 close to the front mounting frame 300.
Further, a transmission slideway 205 is formed in the braid packaging bin 200, an L-shaped connecting block 206 is fixedly mounted on the top side of the braid packaging bin 200, a feed groove 207 is formed in the L-shaped connecting block 206, the feed groove 207 is communicated with the transmission slideway 205, a pressing rotating wheel 208 is rotatably mounted on the inner wall of the feed groove 207, the pressing rotating wheel 208 is matched with the first packaging braid 102 and the second packaging braid 103, a placing groove 104 is formed in one side, close to the second packaging braid 103, of the first packaging braid 102, LED patch lamp beads 105 are mounted in the placing groove 104, a connecting clamping groove 106 and a connecting clamping block 107 are formed in one side, close to each other, of the first packaging braid 102 and the second packaging braid 103, the connecting clamping block 107 is movably mounted in the connecting clamping groove 106, the rotating pressing rotating wheel 208 fixes the second packaging braid 103 on the surface of the first packaging braid 102, the connecting clamping groove 106 and the connecting clamping block 107 are connected together on one side, close to the first packaging braid 102 and the second packaging braid 103 by pressure, and then LED patch lamp beads 105 are assembled.
Further, a driven rotating wheel 202 and a driving rotating wheel 203 are rotatably mounted on the inner wall of the U-shaped fixed mounting frame 201, a driving motor 204 is fixedly mounted on the side face of the U-shaped fixed mounting frame 201, the output end of the driving motor 204 is connected with the driving rotating wheel 203, the driven rotating wheel 202 and the driving rotating wheel 203 are respectively contacted with one side, far away from the first packaging braid 102 and the second packaging braid 103, of the first packaging braid 102, and the second packaging braid 103 are moved by the driving rotating wheel 203 and the driven rotating wheel 202 on the other side of the braid packaging bin 200.
Further, the feeding plug-in mechanism comprises a supporting block 502, a material conveying arm 503 and an air cylinder 504, wherein the supporting block 502 is fixedly arranged on the top side of the fixed base 100, the material conveying arm 503 is fixedly arranged on the top end of the supporting block 502, the feeding end of the material conveying arm 503 is matched with the feeding disc 501, the output end of the air cylinder 504 is fixedly provided with a telescopic suction head 505, the telescopic suction head 505 is provided with an LED patch lamp bead 105, the LED patch lamp bead 105 is matched with the first packaging braid 102, the material conveying arm 503 is communicated with the transmission slideway 205, the air cylinder 504 is started, the LED patch lamp bead 105 transported in the feeding disc 501 and the material conveying arm 503 is moved to a position, the LED patch lamp bead 105 is adsorbed by the material conveying arm 503 on the output end of the air cylinder 504, and then is placed in the placing groove 104 on the first packaging braid 102 in the fixed transmission slideway 205.
Further, the winding mechanism comprises a rear mounting frame 400, a material winding roller 401 and a servo motor 402, the two rear mounting frames 400 are fixedly mounted on the top side of the fixed base 100, the material winding roller 401 is rotatably mounted between the two rear mounting frames 400, the servo motor 402 is fixedly mounted on the side face of the rear mounting frame 400, the output end of the servo motor 402 is connected with the material winding roller 401, the first packaging braid 102 and the second packaging braid 103 are wound on the material winding roller 401 through the guiding of the movable perforated guide block 405, the material winding roller 401 is driven to rotate on the rear mounting frame 400 by the output end of the servo motor 402, the rotating material winding roller 401 also drives a driving gear 411 to rotate, a driven gear 410 is driven to rotate by a connecting chain 412, a reciprocating driving screw 409 is driven to rotate on a mounting rod 404 by a driving threaded hole 408, the movable perforated guide block 406 slides in the sliding groove 407, the movable perforated guide block 405 is limited by the sliding block 406 and the sliding groove 407, and the first packaging braid 102 and the second packaging braid are only capable of moving in a fixed range and circulating in a fixed range, and the first packaging braid 102 and the second packaging braid are sealed and wound on the fixed braid are further circulated.
Further, the material carding mechanism comprises a connecting installation frame 403, an installation rod 404 and a movable perforated guide block 405, wherein the two connecting installation frames 403 are fixedly installed on the top side of the fixed base 100, the installation rod 404 is fixedly installed on the top sides of the two connecting installation frames 403, the movable perforated guide block 405 is slidably installed on the bottom side of the installation rod 404, the movable perforated guide block 405 is matched with the first packaging braid 102 and the second packaging braid 103, the movable perforated guide block 405 is limited by a sliding block 406 and a sliding chute 407, can only move in a fixed range and can move circularly and reciprocally in the fixed range, and the first packaging braid 102 and the second packaging braid 103 are guided circularly and regularly to be wound on the material winding roller 401.
Further, a sliding groove 407 is formed in the bottom side of the mounting rod 404, a sliding block 406 is slidably mounted in the sliding groove 407, a movable guide block 405 with a hole is fixedly mounted on the bottom side of the sliding block 406, a driving threaded hole 408 is formed in the sliding block 406, a reciprocating driving screw rod 409 is mounted in the driving threaded hole 408 in a threaded manner, two ends of the reciprocating driving screw rod 409 are respectively rotatably mounted on the two connecting mounting frames 403, a rotating driven gear 410 drives the reciprocating driving screw rod 409 to rotate on the mounting rod 404, and the rotating reciprocating driving screw rod 409 drives the sliding block 406 to slide in the sliding groove 407 through the driving threaded hole 408, so that the movable guide block 405 with a hole is limited by the sliding block 406 and the sliding groove 407 and can only move in a fixed range.
Further, the driving gear 411 and the driven gear 410 are rotatably mounted on the side surfaces of the rear mounting frame 400 and the mounting rod 404, the driving gear 411 and the driven gear 410 are movably sleeved with the same connecting chain 412, the driven gear 410 and the driving gear 411 are respectively connected with the reciprocating driving screw 409 and the material winding roller 401, the material winding roller 401 is driven to rotate on the rear mounting frame 400 by the output end of the servo motor 402, the rotating material winding roller 401 also drives the driving gear 411 to rotate, the driven gear 410 is driven to rotate by the connecting chain 412, and the rotating driven gear 410 drives the reciprocating driving screw 409 to rotate on the mounting rod 404.
The working principle of the invention is as follows:
when the device is used, the first packaging braid 102 and the second packaging braid 103 which are wound on the movable second braid discharging roll 302 and the control motor 303 are firstly required to be respectively pulled to a first guide hole 305 and a second guide hole 306 on the L-shaped guide rod 304, after the first packaging braid 102 and the second packaging braid 103 pass through the first guide hole 305 and the second guide hole 306, the first packaging braid 102 is connected to one end of the braid packaging bin 200 close to the front mounting frame 300, the second packaging braid 103 is connected in a feed groove 207 of the L-shaped connecting block 206, two control motors 303 are started at the moment, the control motor 303 is used for driving the first braid discharging roll 301 and the second braid discharging roll 302 to rotate, meanwhile, the driving motor 204 on the U-shaped fixed mounting frame 201 is used for driving the driving rotary wheel 203 to rotate, and the driving rotary wheel 203 is matched with the driven rotary wheel 202 so as to drive the first packaging braid 102 to move in a transmission slideway 205 inside the braid packaging bin 200;
at this time, the cylinder 504 is started to move the LED patch lamp beads 105 transported in the feeding tray 501 and the material transporting arm 503 to a position, firstly, the LED patch lamp beads 105 are adsorbed by the material transporting arm 503 at the output end of the cylinder 504, then, after the first packaging braid 102 continues to move to the position in the placing groove 104 on the first packaging braid 102 in the fixed transporting slideway 205, the part of the first packaging braid 102 with the LED patch lamp beads 105 moves to the bottom side of the pressing rotating wheel 208, at this time, the rotating pressing rotating wheel 208 will fix the second packaging braid 103 on the surface of the first packaging braid 102, the connecting clamping groove 106 and the connecting clamping block 107 on the close side of the first packaging braid 102 and the second packaging braid 103 are connected together by pressure, and then, the assembly of the first packaging braid 102, the second packaging braid 103 and the LED patch lamp beads 105 is realized, the first packaging braid 102 and the second packaging braid 103 are moved by the driving wheel 203 and the driven wheel 202 at the other side of the braid packaging bin 200, at this time, the first packaging braid 102 and the second packaging braid 103 are guided by the movable perforated guide block 405 to be wound on the material winding roller 401, the material winding roller 401 is driven by the output end of the servo motor 402 to rotate on the rear mounting frame 400, the rotating material winding roller 401 also drives the driving gear 411 to rotate, the driven gear 410 is driven by the connecting chain 412 to rotate, the rotating driven gear 410 drives the reciprocating driving screw 409 to rotate on the mounting rod 404, the rotating reciprocating driving screw 409 drives the sliding block 406 to slide in the sliding groove 407 through the driving threaded hole 408, so that the movable perforated guide block 405 is limited by the sliding block 406 and the sliding groove 407 and can only move in a fixed range and circularly reciprocate in a fixed range, thereby realizing the circulation and regularly guiding the first packaging braid 102 and the second packaging braid 103 to be wound on the material winding roller 401.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (10)
1. A lamp bead package processing system comprising a stationary base (100), characterized in that: the utility model discloses a braiding machine, including fixed base (100), braided strap packaging bin (200), winding mechanism, material carding mechanism, material mechanism, feeding plug-in components mechanism, material carding mechanism, material mechanism, fixed base (100) is characterized in that a plurality of supporting legs (101) are fixedly installed to the bottom side of fixed base (100), braided strap packaging bin (200) and two U type fixed mounting racks (201) are fixedly installed to the top side of fixed base (100), two U type fixed mounting racks (201) are located the both sides of braided strap packaging bin (200) respectively, charging tray (501) is installed to the top side of fixed base (500), feeding mechanism and winding mechanism are installed to the top side of fixed base (100), feeding mechanism and winding mechanism are located the both ends of fixed base (100), and the top side of fixed base (100) is fixedly installed to material carding mechanism, and material mechanism is located between braided strap packaging bin (200) and the winding mechanism.
2. The lamp bead packaging processing system of claim 1, wherein: the feeding mechanism comprises a front mounting frame (300), a first braiding and discharging roll (301) and a second braiding and discharging roll (302), wherein the two front mounting frames (300) are fixedly mounted on the top side of a fixed base (100), the first braiding and discharging roll (301) and the second braiding and discharging roll (302) are rotatably mounted between the two front mounting frames (300), a control motor (303) is fixedly mounted on the side face of one front mounting frame (300), the output ends of the two control motors (303) are connected with the first braiding and discharging roll (301) and the second braiding and discharging roll (302), and a first packaging braid (102) and a second packaging braid (103) are respectively wound on the first braiding and discharging roll (301) and the second braiding and discharging roll (302).
3. The lamp bead packaging processing system of claim 1, wherein: the top side of the fixed base (100) is fixedly provided with an L-shaped guide rod (304), a first guide hole (305) and a second guide hole (306) are formed in the L-shaped guide rod (304), and the first guide hole (305) and the second guide hole (306) are respectively matched with the first braid unreeling roll (301) and the second braid unreeling roll (302).
4. The lamp bead packaging processing system of claim 1, wherein: the utility model provides a braiding packaging bin, transmission slide (205) has been seted up in braiding packaging bin (200), the top side fixed mounting of braiding packaging bin (200) has L type connecting block (206), feed groove (207) have been seted up in L type connecting block (206), feed groove (207) are linked together with transmission slide (205), compress tightly runner (208) are installed to rotation on the inner wall of feed groove (207), compress tightly runner (208) and first encapsulation braid (102) and second encapsulation braid (103) looks adaptation, standing groove (104) have been seted up to one side that first encapsulation braid (102) is close to second encapsulation braid (103), install LED paster lamp pearl (105) in standing groove (104), connection draw-in groove (106) and connection fixture block (107) have been seted up respectively to one side that first encapsulation braid (102) and second encapsulation braid (103) are close to each other, connection fixture block (107) movable mounting is in connection draw-in groove (106).
5. The lamp bead packaging processing system of claim 1, wherein: the inner wall of the U-shaped fixed mounting frame (201) is rotatably provided with a driven rotating wheel (202) and a driving rotating wheel (203), the side surface of the U-shaped fixed mounting frame (201) is fixedly provided with a driving motor (204), the output end of the driving motor (204) is connected with the driving rotating wheel (203), and the driven rotating wheel (202) and the driving rotating wheel (203) are respectively contacted with one sides of the first packaging braid (102) and the second packaging braid (103) which are far away from each other.
6. The lamp bead packaging processing system of claim 1, wherein: the feeding plug-in mechanism comprises a supporting block (502), a material conveying arm (503) and an air cylinder (504), wherein the supporting block (502) is fixedly arranged on the top side of a fixed base (100), the material conveying arm (503) is fixedly arranged on the top end of the supporting block (502), the feeding end of the material conveying arm (503) is matched with a feeding disc (501), the output end of the air cylinder (504) is fixedly provided with a telescopic suction head (505), an LED patch lamp bead (105) is arranged on the telescopic suction head (505), the LED patch lamp bead (105) is matched with a first packaging braid (102), and the material conveying arm (503) is communicated with a transmission slideway (205).
7. The lamp bead packaging processing system of claim 1, wherein: the winding mechanism comprises a rear mounting frame (400), a material winding roller (401) and a servo motor (402), wherein the two rear mounting frames (400) are fixedly mounted on the top side of the fixed base (100), the material winding roller (401) is rotatably mounted between the two rear mounting frames (400), the servo motor (402) is fixedly mounted on the side face of the rear mounting frame (400), and the output end of the servo motor (402) is connected with the material winding roller (401).
8. The lamp bead packaging processing system of claim 1, wherein: the material carding mechanism comprises a connecting installation frame (403), an installation rod (404) and a movable perforated guide block (405), wherein the two connecting installation frames (403) are fixedly installed on the top sides of a fixed base (100), the installation rod (404) is fixedly installed on the top sides of the two connecting installation frames (403), the movable perforated guide block (405) is slidably installed on the bottom side of the installation rod (404), and the movable perforated guide block (405) is matched with the first packaging braid (102) and the second packaging braid (103).
9. The lamp bead package processing system of claim 8, wherein: a sliding groove (407) is formed in the bottom side of the mounting rod (404), a sliding block (406) is slidably mounted in the sliding groove (407), a movable guide block (405) with a hole is fixedly mounted on the bottom side of the sliding block (406), a driving threaded hole (408) is formed in the sliding block (406), a reciprocating driving screw rod (409) is mounted in the driving threaded hole (408) in a threaded manner, and two ends of the reciprocating driving screw rod (409) are respectively rotatably mounted on the two connecting mounting frames (403).
10. The lamp bead package processing system of claim 7, wherein: the side of rear-mounted mounting bracket (400) and installation pole (404) are rotated respectively and are installed driving gear (411) and driven gear (410), and same connecting chain (412) has been cup jointed to activity on driving gear (411) and driven gear (410), and driven gear (410) and driving gear (411) are connected with reciprocal drive lead screw (409) and material wind-up roll (401) respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211672783.9A CN116040009A (en) | 2022-12-26 | 2022-12-26 | Lamp bead packaging processing system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211672783.9A CN116040009A (en) | 2022-12-26 | 2022-12-26 | Lamp bead packaging processing system |
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| CN116040009A true CN116040009A (en) | 2023-05-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202211672783.9A Pending CN116040009A (en) | 2022-12-26 | 2022-12-26 | Lamp bead packaging processing system |
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| CN (1) | CN116040009A (en) |
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| CN116252065A (en) * | 2023-05-15 | 2023-06-13 | 山西星心半导体科技有限公司 | Automatic welding device for LED lamp bead substrate of patch |
| CN116902285A (en) * | 2023-09-12 | 2023-10-20 | 山西星心半导体科技有限公司 | Braiding machine for producing LED lamp beads |
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