Disclosure of Invention
In order to solve the technical problem, the automatic cutting equipment for epaulet production is provided, and the technical scheme solves the problems that the existing cutting mode is to use manual cutting, the manual labor intensity of the operation method is high, the working efficiency is low, and due to the fact that the heating wire has high temperature, certain potential safety hazards exist in manual direct operation, and the like.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
provides an automatic cutting device for epaulet production, which comprises a winding drum, a first tensioning assembly, a storage assembly, a material distribution assembly, a second tensioning assembly, a cutting assembly, a blanking assembly and a processing platform, wherein the cutting assembly is horizontally arranged above the processing platform, the blanking assembly is arranged at two sides of the processing platform, the winding drum, the first tensioning assembly, the storage assembly, the material distribution assembly, the second tensioning assembly and the cutting assembly are sequentially arranged along the working direction, the blanking assembly is positioned under the cutting assembly, the second tensioning assembly comprises a vertical electric heating wire capable of equally dividing cloth from the middle part, the cutting assembly comprises a horizontal electric heating wire capable of cutting the cloth into specific sizes and an extrusion plate for clamping the cloth, the blanking assembly comprises a conveying belt and a blanking box which are horizontally arranged, the top end of the conveying belt is level with the top end of the processing platform, the processing platform is provided with a mounting groove for mounting the conveying belt, the blanking box is positioned on two sides below the processing platform, the processing platform is horizontally provided with a blanking groove corresponding to the blanking box, the conveying belt and the horizontal heating wire are provided with a plurality of groups, and the conveying belt and the horizontal heating wire are sequentially arranged along the working direction.
As an optimal scheme of automatic cutting equipment for epaulet production, a first tensioning assembly comprises a first tensioning driving device, a first mounting frame and first feed rollers, the first mounting frame is vertically arranged, the first tensioning driving device is horizontally and fixedly arranged on one side wall of the first mounting frame, the two first feed rollers are sequentially and horizontally arranged along the vertical direction, two ends of each first feed roller are respectively in shaft connection with the two side walls of the first tensioning driving device, and the output end of the first mounting frame is in transmission connection with the two first feed rollers.
As an optimal scheme of an automatic equipment of tailorring for epaulet production, storage component is including the second mounting bracket, first elevating system, fixed roll and lift roller, the vertical setting of second mounting bracket, a plurality of fixed roll levels set gradually in second mounting bracket bottom, the both ends of fixed roll and the both sides lateral wall coupling of second mounting bracket, the setting that the lift roller level can go up and down is in the second mounting bracket, the lift roller is located the top of fixed roll, first elevating system's output and lift roller transmission are connected.
As an optimal scheme that is used for automation of epaulet production to tailor equipment, first elevating system is including the major axis cylinder, horizontal lifting strip and first gag lever post, the vertical fixed mounting of major axis cylinder is on second mounting bracket top, horizontal lifting strip level sets up the both sides at the second mounting bracket, horizontal lifting strip is located the below of major axis cylinder, the output of major axis cylinder and the top fixed connection of horizontal lifting strip, the vertical first gag lever post that supplies the vertical gliding of horizontal lifting strip that is equipped with on the second mounting bracket, the both ends of lift roller respectively with the lateral wall coupling of two horizontal lifting strips, the vertical fixed mounting of first gag lever post is in the top both sides of horizontal lifting strip, the top of second mounting bracket is run through and upwards sets up in the top of first gag lever post.
As a preferred scheme of an automatic equipment of tailorring for epaulet production, divide the material subassembly still including third mounting bracket and branch material deflector, the vertical setting of third mounting bracket, the vertical fixed mounting of vertical heating wire is in the center department on third mounting bracket top, divides the vertical setting of material deflector in one side of third mounting bracket, divides the partial vertical board of two symmetry settings in material deflector position.
As an optimal scheme of automatic cutting equipment for epaulet production, the second tensioning assembly comprises a second tensioning driving device, a fourth mounting frame and second feed rollers, the fourth mounting frame is vertically arranged, the second tensioning driving device is horizontally and fixedly arranged on one side wall of the fourth mounting frame, the two second feed rollers are sequentially and horizontally arranged along the vertical direction, two ends of each second feed roller are respectively in shaft connection with the two side walls of the second tensioning driving device, and the output end of the fourth mounting frame is in transmission connection with the two second feed rollers.
As an optimal scheme of automatic cutting equipment for epaulet production, the cutting assembly further comprises a second lifting mechanism, a heating wire electrifying seat and an extruding mechanism, the second lifting mechanism is fixedly installed at the top end of the machining platform, the output end of the second lifting mechanism is in transmission connection with a plurality of horizontal heating wires, the extruding mechanism is vertically and fixedly installed on one side, away from the second tensioning assembly, of the machining platform, and the output end of the extruding mechanism is in transmission connection with the extruding plate.
As an optimal scheme of an automatic equipment of tailorring for epaulet production, second elevating system is including the lift cylinder, second gag lever post and the circular telegram seat of heating wire, the vertical fixed mounting of lift cylinder is in processing platform's top center department, the setting that the circular telegram seat level of heating wire can go up and down is in processing platform's below, a plurality of top coupling with the both ends of horizontal heating wire and the circular telegram seat of heating wire, the vertical fixed mounting of second gag lever post is on the top of the circular telegram seat of heating wire, the top of second gag lever post runs through processing platform and upwards sets up.
As an optimization scheme that is used for automatic equipment of tailorring of epaulet production, extrusion mechanism is still including the jacking cylinder, third gag lever post and extension spring, the vertical fixed mounting of third gag lever post is in the bottom of stripper plate, the bottom of third gag lever post runs through processing platform and sets up downwards, the vertical setting of extension spring is between stripper plate and processing platform, the top of extension spring and the bottom fixed connection of stripper plate, the bottom of extension spring and processing platform's top fixed connection, the bottom of the vertical fixed mounting processing platform of jacking cylinder, the output shaft of jacking cylinder vertically upwards run through processing platform and with the bottom fixed connection of stripper plate.
As an optimal scheme of automatic cutting equipment for epaulet production, the blanking assembly further comprises a driving motor, a driving wheel, a driven wheel, rotating shafts and driving wheels, the two rotating shafts are horizontally arranged on the processing platform, the axis direction of the rotating shafts is consistent with the processing direction, the driving motor is horizontally and fixedly arranged on the side wall of one side of the processing platform, an output shaft of the driving motor is fixedly connected with one end of one rotating shaft, the driving wheel is vertically and fixedly sleeved on the rotating shaft fixedly connected with the driving motor, the driven wheel is fixedly sleeved on the other rotating shaft, the driving wheel is meshed with the driven wheel, the driving wheels are sequentially and fixedly sleeved on the rotating shafts along the axis direction of the rotating shafts, the driving wheels correspond to the conveying belts one by one, and the second feeding roller is in transmission connection.
Compared with the prior art, the invention has the beneficial effects that:
the automatic cutting equipment for epaulet production can perform cutting operation of epaulets fully automatically, greatly improves the working efficiency, can cut a plurality of groups of epaulets synchronously, further improves the cutting efficiency, reduces the labor intensity of workers, reduces the potential safety hazard during labor, greatly improves the processing precision of the equipment compared with manual cutting, and improves the product quality.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
Referring to fig. 1-3 and 9, an automatic cutting device for epaulet production comprises a winding drum 1, a first tensioning assembly 2, a storage assembly 3, a material distribution assembly 4, a second tensioning assembly 5, a cutting assembly 6, a blanking assembly 7 and a processing platform 8, wherein the cutting assembly 6 is horizontally arranged above the processing platform 8, the blanking assembly 7 is arranged at two sides of the processing platform 8, the winding drum 1, the first tensioning assembly 2, the storage assembly 3, the material distribution assembly 4, the second tensioning assembly 5 and the cutting assembly 6 are sequentially arranged along a working direction, the blanking assembly 7 is positioned under the cutting assembly 6, the second tensioning assembly 5 comprises a vertical electric heating wire 13 capable of equally dividing a cloth from the middle part, the cutting assembly 6 comprises a horizontal electric heating wire 14 capable of cutting the cloth into specific sizes and a squeezing plate 15 for clamping the cloth, the blanking assembly 7 comprises a conveying belt 11 and a blanking box 12 which are horizontally arranged, conveyor belt 11's top and processing platform 8's top parallel and level are equipped with the mounting groove 9 that is used for installing conveyor belt 11 on processing platform 8, and blanking box 12 is located processing platform 8's below both sides, and processing platform 8 is improved level and is equipped with the lower chute 10 corresponding with blanking box 12, and conveyor belt 11 and horizontal heating wire 14 all are equipped with a plurality of groups, and a plurality of conveyor belt 11 and horizontal heating wire 14 set gradually along working direction. When the equipment works, the winding drum 1 is used for supplying epaulets to be processed, the first tensioning assembly 2 is used for pulling out and straightening the epaulets stored in the winding drum 1, the storage assembly 3 is used for pre-storing the pulled-out cloth, the storage assembly 3 is used for storing the cloth pulled out of the winding drum 1 when the epaulets are cut or the winding drum 1 is changed subsequently, the storage assembly 3 is used for discharging the stored cloth when the cutting assembly 6 is used for feeding, so that the working efficiency is improved, the material distribution assembly 4 is used for dividing two groups of epaulet cloth which are connected together, so that the two groups of cutting assemblies can synchronously cut the epaulets, the cutting assembly 6 is used for synchronously cutting the two groups of divided cloth, the extrusion plate 15 is used for clamping the end parts of the cloth, so that the cloth is prevented from shifting when the cutting operation is carried out, the precision is improved, the blanking assembly is used for carrying out the blanking operation on the cloth through the conveying belt 11, the blanking box 12 is used for collecting the epaulet which is cut, the processing platform 8 is used for installing the cutting assembly 6 and the blanking assembly 7, the normal processing efficiency of the epaulet is greatly improved, the labor intensity of workers is reduced, the cutting accuracy is improved, and the potential safety hazard of manual production is reduced.
Referring to fig. 4, the first tensioning assembly 2 includes a first tensioning driving device 16, a first mounting bracket 17 and first feed rollers 18, the first mounting bracket 17 is vertically disposed, the first tensioning driving device 16 is horizontally and fixedly mounted on a side wall of the first mounting bracket 17, the two first feed rollers 18 are sequentially and horizontally disposed along the vertical direction, two ends of each first feed roller 18 are respectively coupled to side walls of two sides of the first tensioning driving device 16, and an output end of the first mounting bracket 17 is in transmission connection with the two first feed rollers 18. When the first tensioning assembly 2 works, the first tensioning driving device 16 outputs and drives the two first feeding rollers 18 to rotate reversely, the two first feeding rollers 18 clamp and convey the cloth positioned on the epaulet to the next station, and the first mounting frame 17 is used for mounting the first tensioning assembly 2.
Referring to the storage component 3 shown in fig. 5, the storage component comprises a second mounting frame 19, a first lifting mechanism, a fixing roller 20 and a lifting roller 21, wherein the second mounting frame 19 is vertically arranged, a plurality of fixing rollers 21 are horizontally and sequentially arranged at the bottom end of the second mounting frame 19, two ends of each fixing roller 21 are in shaft connection with side walls on two sides of the second mounting frame 19, the lifting roller 21 is horizontally arranged in the second mounting frame 19 in a lifting mode, the lifting roller 21 is located above the fixing roller 20, and the output end of the first lifting mechanism is in transmission connection with the lifting roller 21. When the material storage component 3 works, the first lifting mechanism outputs to drive the lifting roller 21 to lift, the cloth penetrates out after once entering the lifting rollers 21 and the fixing rollers 21, the storage amount of the cloth is controlled by the lifting rollers 21 relative to the positions of the fixing rollers 20, therefore, the temporary storage and discharging functions of the cloth are achieved, and the second mounting frame 19 is used for mounting the material storage component 3.
Referring to fig. 5, the first lifting mechanism includes a long axis cylinder 22, a horizontal lifting bar 23 and a first limiting rod 24, the long axis cylinder 22 is vertically and fixedly installed on the top end of the second installation frame 19, the horizontal lifting bar 23 is horizontally arranged on two sides of the second installation frame 19, the horizontal lifting bar 23 is located below the long axis cylinder 22, the output end of the long axis cylinder 22 is fixedly connected with the top end of the horizontal lifting bar 23, the second installation frame 19 is vertically provided with the first limiting rod 24 for the horizontal lifting bar 23 to vertically slide, two ends of the lifting roller 21 are respectively coupled with the side walls of the two horizontal lifting bars 23, the first limiting rod 24 is vertically and fixedly installed on two sides of the top end of the horizontal lifting bar 23, and the top end of the first limiting rod 24 penetrates through the top end of the second installation frame 19 and is upwards arranged. When the first lifting mechanism works, the long shaft cylinder 22 outputs and drives the horizontal lifting strip 23 to vertically lift, the horizontal lifting strip 23 drives the lifting roller 21 which is coupled to the horizontal lifting strip 23 to synchronously move, so that the functions of storing and releasing cloth are realized, and the first limiting rod 24 and the vertical lifting chute 25 are used for guiding and limiting the movement of the horizontal lifting strip 23.
The material separating assembly 4 shown in fig. 6 further includes a third mounting frame 26 and a material separating guide plate 27, the third mounting frame 26 is vertically disposed, the vertical heating wire 13 is vertically and fixedly mounted at the center of the top end of the third mounting frame 26, the material separating guide plate 27 is vertically disposed at one side of the third mounting frame 26, and the material separating guide plate 27 is disposed on two symmetrically disposed vertical plates. When the material distribution assembly 4 works, the vertical electric heating wire 13 divides the cloth into two sections from the middle, and the material distribution guide plate 27 guides the two sections of cloth into the two groups of cutting assemblies 6 respectively for synchronous cutting, so that the working efficiency is improved.
Referring to fig. 7, the second tensioning assembly 5 includes a second tensioning driving device 28, a fourth mounting frame 29 and second feed rollers 30, the fourth mounting frame 29 is vertically disposed, the second tensioning driving device 28 is horizontally and fixedly mounted on a side wall of the fourth mounting frame 29, the two second feed rollers 30 are sequentially and horizontally disposed along the vertical direction, two ends of each second feed roller 30 are respectively coupled to two side walls of the second tensioning driving device 28, and an output end of the fourth mounting frame 29 is in transmission connection with the two second feed rollers 30. When the second tensioning assembly 5 works, the second tensioning driving device 28 outputs and drives the two second feeding rollers 30 to rotate reversely, the two second feeding rollers 30 clamp and convey the cloth positioned on the epaulet to the next station, and the fourth mounting frame 29 is used for mounting the second tensioning assembly 5.
The cutting assembly 6 shown in fig. 8 and 10 further includes a second lifting mechanism, a heating wire energization seat 33 and an extrusion mechanism, the second lifting mechanism is fixedly installed at the top end of the processing platform 8, an output end of the second lifting mechanism is in transmission connection with the plurality of horizontal heating wires 14, the extrusion mechanism is vertically and fixedly installed on one side of the processing platform 8 far away from the second tensioning assembly 5, and an output end of the extrusion mechanism is in transmission connection with the extrusion plate 15. When the cutting assembly 6 works, the output of the second lifting mechanism drives the horizontal heating wires 14 to lift synchronously, so that the cloth on the processing platform 8 is cut and cut, and when the cloth is cut, the extruding mechanism pushes the extruding plate 15 to clamp the end part of the cloth, so that the cloth is prevented from deviating.
Referring to fig. 10, the second lifting mechanism includes a lifting cylinder 31, a second limiting rod 32 and a heating wire energization seat 33, the lifting cylinder 31 is vertically and fixedly installed at the top center of the processing platform 8, the heating wire energization seat 33 is horizontally arranged below the processing platform 8 in a lifting manner, a plurality of horizontal heating wires 14 are coupled with the two ends of the heating wire energization seat 33 through shafts, the second limiting rod 32 is vertically and fixedly installed at the top end of the heating wire energization seat 33, and the top end of the second limiting rod 32 penetrates through the processing platform 8 and is arranged upwards. When the second lifting mechanism works, the lifting cylinder 31 outputs the electric heating wire electrifying seat 33 to lift on the processing platform 8, the electric heating wire electrifying seat 33 drives the horizontal electric heating wire 14 fixedly connected with the electric heating wire electrifying seat to lift synchronously, and the second limiting rod 32 guides and limits the lifting operation of the electric heating wire electrifying seat 33.
Refer to the extrusion mechanism shown in fig. 12 still including the jacking cylinder, third gag lever post 34 and extension spring 35, the vertical fixed mounting of third gag lever post 34 is in stripper plate 15's bottom, processing platform 8 and downward setting are run through to the bottom of third gag lever post 34, the vertical setting of extension spring 35 is between stripper plate 15 and processing platform 8, the top of extension spring 35 and stripper plate 15's bottom fixed connection, the bottom of extension spring 35 and processing platform 8's top fixed connection, the vertical fixed mounting processing platform 8's of jacking cylinder bottom, the output shaft of jacking cylinder vertically upwards run through processing platform 8 and with stripper plate 15's bottom fixed connection. When extrusion mechanism during operation, jacking cylinder output drives stripper plate 15 upward movement, and the tip of cloth removes to the below of stripper plate 15, and the jacking cylinder stops the output, and stripper plate 15 is taut downwards under the effect of extension spring 35 to press from both sides the tight cloth and do not harm the cloth simultaneously, third gag lever post 34 is used for leading and spacing to the lift of stripper plate 15.
Referring to fig. 11, the blanking assembly 7 further includes a driving motor 36, driving wheels 37, driven wheels 38, rotating shafts 39 and driving wheels 40, the two rotating shafts 39 are horizontally installed on the processing platform 8, the axial direction of the rotating shafts 39 is consistent with the processing direction, the driving motor 36 is horizontally and fixedly installed on a side wall of the processing platform 8, an output shaft of the driving motor 36 is fixedly connected with one end of one rotating shaft 39, the driving wheels 37 are vertically and fixedly sleeved on the rotating shafts 39 fixedly connected with the driving motor 36, the driven wheels 38 are fixedly sleeved on the other rotating shaft 39, the driving wheels 37 are meshed with the driven wheels 38, the driving wheels 40 are sequentially and fixedly sleeved on the rotating shafts 39 along the axial direction of the rotating shafts 39, the driving wheels 40 are in one-to-one correspondence with the conveying belts 11, and the second feeding rollers. When the blanking assembly 7 works, the output of the driving motor 36 drives one of the rotating shafts 39 to rotate, the rotating shaft 39 drives the driving wheel 37 to rotate, the driving wheel 37 drives the driven wheel 38 engaged with the driving wheel to rotate, the driven wheel 38 drives the other rotating shaft 39 to rotate, the two rotating shafts 39 rotate to drive the driving wheel 40 fixedly mounted on the two rotating shafts to rotate, the driving wheel 40 drives the conveying belt 11 to synchronously rotate, the conveying belt 11 conveys the epaulet to the blanking box 12, and therefore the conveying process of the cut cloth is achieved.
The working principle of the invention is as follows:
the device/apparatus/method realizes the functions of the invention by the following steps, thereby solving the technical problems proposed by the invention:
step one, when the equipment works, a winding drum 1 is used for supplying epaulets to be processed, a first tensioning assembly 2 pulls out and straightens the epaulets stored in the winding drum 1, a storage assembly 3 is used for pre-storing the pulled-out cloth, the storage assembly 3 stores the cloth pulled out of the winding drum 1 when the epaulets are cut or the winding drum 1 is changed subsequently, the storage assembly 3 discharges the stored cloth when a cutting assembly 6 feeds the cloth, so that the working efficiency is improved, a material distribution assembly 4 divides the two groups of epaulet cloth which are connected together, so that the two groups of cutting assemblies can synchronously cut the epaulets, the cutting assembly 6 synchronously cuts the two groups of divided cloth, an extrusion plate 15 clamps the end parts of the cloth, the cloth is prevented from deviating when the cutting operation is carried out, the cutting precision is improved, a blanking assembly carries out blanking operation on the cloth through a belt conveying 11, the blanking box 12 is used for collecting the epaulet which is cut, the processing platform 8 is used for installing the cutting assembly 6 and the blanking assembly 7, the normal processing efficiency of the epaulet is greatly improved, the labor intensity of workers is reduced, the cutting accuracy is improved, and the potential safety hazard of manual production is reduced.
Step two, when the first tensioning assembly 2 works, the first tensioning driving device 16 outputs and drives the two first feeding rollers 18 to rotate reversely, the two first feeding rollers 18 clamp and convey the cloth positioned on the epaulet to the next station, and the first mounting frame 17 is used for mounting the first tensioning assembly 2.
Step three, when the material storage component 3 works, the first lifting mechanism outputs to drive the lifting roller 21 to lift, the cloth penetrates out after once passing through the lifting rollers 21 and the fixing rollers 20, the storage capacity of the cloth is controlled by the positions of the lifting rollers 21 relative to the fixing rollers 20, therefore, the temporary storage and discharging functions of the cloth are achieved, and the second mounting frame 19 is used for mounting the material storage component 3.
Step four, when the first lifting mechanism works, the long-axis cylinder 22 outputs and drives the horizontal lifting strip 23 to vertically lift, the horizontal lifting strip 23 drives the lifting roller 21 which is coupled to the horizontal lifting strip 23 to synchronously move, so that the functions of storing and releasing cloth are realized, and the first limiting rod 24 and the vertical lifting chute 25 are used for guiding and limiting the movement of the horizontal lifting strip 23.
Step five, when the material distribution assembly 4 works, the vertical electric heating wire 13 divides the cloth into two sections from the middle, and the material distribution guide plate 27 guides the two sections of cloth into the two groups of cutting assemblies 6 respectively for synchronous cutting, so that the working efficiency is improved.
Step six, when the second tensioning assembly 5 works, the second tensioning driving device 28 outputs and drives the two second feeding rollers 30 to rotate reversely, the two second feeding rollers 30 clamp and convey the cloth positioned on the epaulet to the next station, and the fourth mounting frame 29 is used for mounting the second tensioning assembly 5.
And seventhly, when the cutting assembly 6 works, the second lifting mechanism outputs and drives the plurality of horizontal heating wires 14 to lift synchronously, so that the cloth on the processing platform 8 is cut, and when the cloth is cut, the extruding mechanism pushes the extruding plate 15 to clamp the end part of the cloth, so that the cloth is prevented from deviating.
Step eight, when the second lifting mechanism works, the lifting cylinder 31 outputs and drives the electric heating wire electrifying seat 33 to lift on the processing platform 8, the electric heating wire electrifying seat 33 drives the horizontal electric heating wire 14 fixedly connected with the electric heating wire electrifying seat to lift synchronously, and the second limiting rod 32 guides and limits the lifting operation of the electric heating wire electrifying seat 33.
Step nine, when the extrusion mechanism works, the jacking cylinder outputs to drive the extrusion plate 15 to move upwards, the end part of the cloth moves to the position below the extrusion plate 15, the jacking cylinder stops outputting, the extrusion plate 15 is tensioned downwards under the action of the tension spring 35, so that the cloth is clamped tightly without damaging the cloth, and the third limiting rod 34 is used for guiding and limiting the lifting of the extrusion plate 15.
Step ten, when the blanking assembly 7 works, the output of the driving motor 36 drives one of the rotating shafts 39 to rotate, the rotating shaft 39 drives the driving wheel 37 to rotate, the driving wheel 37 drives the driven wheel 38 engaged with the driving wheel to rotate, the driven wheel 38 drives the other rotating shaft 39 to rotate, the two rotating shafts 39 rotate to drive the driving wheel 40 fixedly installed on the two rotating shafts to rotate, the driving wheel 40 drives the conveying belt 11 to synchronously rotate, the conveying belt 11 conveys the epaulets positioned on the conveying belt into the blanking box 12, and then the conveying process of the cut cloth is realized.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.