CN207726504U - A kind of flexible LED lamp band semi-automation Winding machine - Google Patents
A kind of flexible LED lamp band semi-automation Winding machine Download PDFInfo
- Publication number
- CN207726504U CN207726504U CN201721857118.1U CN201721857118U CN207726504U CN 207726504 U CN207726504 U CN 207726504U CN 201721857118 U CN201721857118 U CN 201721857118U CN 207726504 U CN207726504 U CN 207726504U
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- CN
- China
- Prior art keywords
- led lamp
- lamp band
- flexible led
- reel
- gearbox
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Abstract
The utility model discloses a kind of flexible LED lamp band semi-automation Winding machines, including rack, reel control mechanism, cutting means and auxiliary body, reel control mechanism includes electric rotation shaft, gearbox, gearbox power supply and reel mounting head and connects the transmission gear group of electric rotation shaft and gearbox；Cutting means include the trigger sensor and length counter of severing device, electrical valve, the electrical valve events of control；Auxiliary body includes article placing frame, code-disc bar and light bar winding bar；Flexible LED lamp band on light bar winding bar is wrapped in after passing through severing device on the blank coil disk of reel mounting head.The utility model will need the work of several individuals to be reduced to a people originally to be easily accomplished, being simplified to by the troublesome operation of pure artificial multiple steps of script only needs light breakdown to close the operation that can automatically continuously complete multiple steps, save production cost, improve production efficiency, simplify production stage, compact overall structure is small, it is powered using low-voltage direct-current, performance safety is reliable.
Description
Technical field
The utility model belongs to lamps and lanterns product machine manufacturing field, is rolled up more particularly to a kind of flexible LED lamp band semi-automation
Disk machine.
Background technology
Flexible LED lamp band, compared to other types of LED lamp, because its manufacturing process is fairly simple, the both economical reality of price
Favour, plasticity itself compare strong, the diversification that type compares again, the dark lattice of smallpox, the hotel's Landscape Architecture wheel of either family
Wide or advertising lamp box, the illuminations such as automobile decoration, which are obtained for, to be widely applied, and what flexible LED lamp was used with lamp body is all flexibility
Wiring board is fabricated, and can be curled into arbitrary radian, and manufacturer is typically all more than ten 20 meters and is produced for one, five to
Ten meters are packed for a strip adoption plastics reel, this technological process of reel is largely manually carried out, this processing method effect
Rate just unusual low, worker's great work intensity, quality also can not control, or even lamp body circuit itself and component can also be caused
It destroys, considerably increases production cost.
Utility model content
In order to solve above-mentioned defect existing in the prior art and deficiency, providing one kind can be automatically performed the utility model
Reel acts, and simplifies production stage, improves production efficiency, reduces worker's working strength, ensures that product quality, saving are produced into
This flexible LED lamp band semi-automation Winding machine.
The technical solution of the utility model：A kind of flexible LED lamp band semi-automation Winding machine, including rack, setting are in rack
On reel control mechanism, cutting means and auxiliary body,
The reel control mechanism includes electric rotation shaft, gearbox, gearbox power supply and reel mounting head and connection electricity
The transmission gear group of turn axis and gearbox；
The cutting means include the triggering biography of severing device, the electrical valve of control severing device action, the electrical valve events of control
The length counter of sensor and control trigger sensor action；
The auxiliary body includes the article placing frame for putting finished product reel, puts the code-disc bar and winding flexible LED lamp of blank coil disk
The light bar winding bar of band；
Flexible LED lamp band on the light bar winding bar is wrapped in after passing through severing device on the blank coil disk of reel mounting head.
The utility model uses reel control mechanism, cutting means and the combination of auxiliary body so that the volume of flexible LED lamp band
Disk is converted into semi-automatic production by pure manual operations, is operated by more people and simplifies one man operation, is simplified to by cumbersome process
Single step, improves production efficiency, reduces the labor intensity of worker, ensures product quality, saves production cost, solves
The problem of production place of production irrational utilization.
Preferably, the gearbox power supply is low-voltage dc power supply, and the operating voltage of the low-voltage dc power supply is 24V,
Attaching plug and floor push are connected on low-voltage dc power supply, opening and closing can also lead in addition to the button that itself is carried
It crosses floor push and carries out operation and control.
This kind of power supply selection so that it drives gearbox stability of rotation reliable, and has multiple power sources opening ways, can
Pressed with hand, can also foot step on, using flexible is changeable；Gearbox in the utility model has the speed of multi gear position that can adjust, can
To control the speed of electric rotation shaft by adjusting the speed of gearbox.
Preferably, the reel control mechanism further includes arc-shaped guide rail and number counter, the arc-shaped guide rail upper end position
Below reel mounting head, arc-shaped guide rail lower end is located above article placing frame, and the number counter is located in rack and and arc
Guide rail position is corresponding, and the reel mounting head is scalable to be connected on electric rotation shaft.
The finished product reel that this kind of structure facilitates completion reel to act can pass through arc-shaped guide rail and enter in article placing frame,
But also the finished product reel quantity for completing reel can be counted, further increase its degree of automation.
Preferably, the electrical valve is connected to air compressor by a compression air inlet pipe, and the compression air inlet pipe is equipped with
Control valve, the electrical valve are equipped with the electrical valve button of cooperation trigger sensor.
This kind of structure makes the action of electrical valve more reliable and more stable, and the setting of control valve can adjust compression air inlet pipe
Into air inflow.
Preferably, the severing device includes fixed frame, the rubber push plate on fixed frame and movable cut-off knife, the rubber
Glue push plate horizontal movement in fixed frame, the activity cut-off knife move up and down in fixed frame, and the fixed frame is mounted on rack
On, the electrical valve is mounted on fixed frame bottom.
This kind of structure so that severing device is more steady reliable to the severing of flexible LED lamp band, and the horizontal movement of rubber push plate makes
The width of flexible LED lamp band can be adjusted according to demand by obtaining it；Movable cut-off knife can be with dismounting and change.
Preferably, the cylinder that driving activity cut-off knife moves up and down is equipped at the top of the fixed frame, on the fixed frame side wall
Adjusting screw rod equipped with driving rubber push plate horizontal movement, the electricity Air Valve Control cylinder movement.
This kind of structure makes cutting for movable cut-off knife more convenient reliable；The horizontal movement of rubber push plate more steadily may be used
It leans on.
Preferably, limit for width screens is equipped between the severing device and reel mounting head, the limit for width screens includes two phases
The spring liner of the round flexible glue wheel and the round flexible glue wheel of connection two that mutually coordinate, the circle flexible glue wheel are mounted on by screw rod
In rack, the spring liner is mounted on by adjusting nut on screw rod.
This kind of structure can make round flexible glue wheel dilatation carry out difference by the elasticity of adjustment spring liner
The limitation of type flexible LED lamp bandwidth range, the elasticity of spring liner are adjusted by the rotation of adjusting nut.
Preferably, between the limit for width screens and reel mounting head be equipped with transition guide, the width of the transition guide with
The width of round flexible glue wheel matches, and the width of the circle flexible glue wheel is less than or equal to the width of movable cut-off knife.
This kind of structure makes the limit for width effect of limit for width screens more preferable, it is ensured that its reel is more steady reliable.
Preferably, the light bar winding bar is equipped with silica gel sheath, and the frame top is equipped with lighting apparatus, lighting apparatus
First reinforcing frame of mounting bracket and cooperation code-disc bar, the upper rack is equipped with the second reinforcing frame of cooperation electric rotation shaft, described
Frame lower is equipped with cooperation gearbox and third reinforcing frame.
This kind of structure makes its overall structure solid and reliable, stable and reliable operation；Silica gel sheath can play good guarantor
Shield is wrapped in the flexible LED lamp band on light bar winding bar；The setting of lighting apparatus so that it can be in the production environment of insufficient light
Under play the role of additional illumination, solution increases operational danger and reduces production effect in the case of not allowing because of lighting condition
The problem of rate.
A kind of reel method of flexible LED lamp band semi-automation Winding machine, includes the following steps：
1) the blank coil disk being placed on code-disc bar is attached in the reel mounting head of electric rotation shaft front end, connection circuit, is become
Fast case power supply provides power to gearbox, and gearbox is operated according to the rate set, and electric rotating is driven by transmission gear group
Axis is started to work；
2) flexible LED lamp band is initially passed through at the uniform velocity to roll up after severing device on blank coil disk and by length from light bar winding bar and be counted
Device computational length；
3) when setting the length reel cut out in advance completion on length counter, trigger sensor starts to act, and hits electrical
Valve button, electrical valve start, and drive severing device severing flexible LED lamp band；
4) the reel mounting head on electric rotation shaft retracts initial position, after finished product reel and electric rotation shaft detach, under
One process.
The utility model uses reel control mechanism, cutting means and the combination of auxiliary body so that the volume of flexible LED lamp band
Disk is converted into semi-automatic production by pure manual operations, is operated by more people and simplifies one man operation, is simplified to by cumbersome process
Single step, improves production efficiency, reduces the labor intensity of worker, ensures product quality, saves production cost, solves
The problem of production place of production irrational utilization.
Description of the drawings
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the structural schematic diagram of reel control mechanism in the utility model；
Fig. 3 is the structural schematic diagram of cutting means in the utility model；
Fig. 4 is structural schematic diagram when assembling auxiliary body in the utility model in rack；
In figure：1. electric rotation shaft, 2. transmission gear groups, 3. gearboxes, 4. low-voltage dc power supplies, 5. floor push, 6. arcs
Shape guide rail, 7. number counters, 8. severing devices, 9. electrical valves, 10. trigger sensors, 11. length counters, 12. article placing frames,
13. code-disc bar, 14. light bar winding bars, 15. limit for width screens, 16. lighting apparatus, 17. racks, 18. blank coil disks, the installation of 19. reels
Head, 20. attaching plugs, 21. first reinforcing frames, 22. second reinforcing frames, 23. third reinforcing frames, 8-1. rubber push plates, 8-2. live
Dynamic cut-off knife, 8-3. fixed frames, 9-1. control valves, 9-2. compression air inlet pipe, the electrical valve buttons of 9-3., 14-1. silica gel sheaths,
15-1. spring liners, 15-2. circle flexible glue wheels, 15-3. transition guides, 16-1. lighting apparatus mounting brackets.
Specific implementation mode
The utility model is described in further detail below in conjunction with the accompanying drawings, but is not that model is protected to the utility model
The limitation enclosed.
As shown in Figure 1, a kind of flexible LED lamp band semi-automation Winding machine, including reel control mechanism, cutting means, auxiliary
Mechanism, reel control mechanism, cutting means and auxiliary body are all orderly to be arranged in rack.
As shown in Fig. 2, reel control mechanism includes electric rotation shaft 1, gearbox 3, gearbox power supply and reel mounting head 19
And the transmission gear group 2 of connection electric rotation shaft 1 and gearbox 3；Gearbox power supply is low-voltage dc power supply 4, low-voltage DC
The operating voltage in source 4 is 24V, and attaching plug 20 and floor push 5 are connected on low-voltage dc power supply 4, and opening and closing remove
Also operation and control can be carried out except included button itself by floor push 5.Reel control mechanism further includes 6 He of arc-shaped guide rail
Number counter 7,6 upper end of arc-shaped guide rail are located at 19 lower section of reel mounting head, and 6 lower end of arc-shaped guide rail is located at 12 top of article placing frame,
Number counter 7 is located in rack and corresponding with 6 position of arc-shaped guide rail, and reel mounting head 19 is scalable to be connected to electric rotation shaft
On 1.
The blank coil disk 18 of citing is installed in the reel mounting head 19 of 1 front end of electric rotation shaft, connection circuit, is opened foot-operated
Switch 5, low-voltage dc power supply 4 provide power, and gearbox 3 is operated according to the rate set, and electricity is driven by transmission gear group 2
Turn axis 1 is started to work, and flexible LED lamp band is at the uniform velocity rolled up to blank coil disk 18, and reel is completed, and electric rotation shaft 1 retracts initial position,
After reel mounting head 19 on finished product reel and electric rotation shaft 1 detaches, next process, quantity meter are entered by arc-shaped guide rail 6
Number device 7 starts counting up.4 operating voltage of low-voltage dc power supply is 24V or so, button that can also be self-contained in addition to floor push 5
Start.Gearbox 3 has the speed of multi gear position that can adjust, and can control electric rotation shaft 1 by adjusting the speed of gearbox 3
Speed.
As shown in figure 3, cutting means include that severing device 8, the electrical valve 9 of 8 action of control severing device, the electrical valve 9 of control are dynamic
The length counter 11 that the trigger sensor 10 and control trigger sensor 10 of work act；Electrical valve 9 passes through a compression air inlet pipe
9-2 is connected to air compressor, and compression air inlet pipe 9-2 is equipped with control valve 9-1, and electrical valve 9 is equipped with cooperation trigger sensor
10 electrical valve button 9-3.Severing device 8 includes fixed frame 8-3, the rubber push plate 8-1 on fixed frame 8-3 (in Fig. 3
The middle profile by rubber push plate appears more to be clearly seen that the structure of rubber push plate from fixed frame) and movable cut-off knife 8-
2, rubber push plate the 8-1 horizontal movement in fixed frame 8-3, movable cut-off knife 8-2 move up and down in fixed frame 8-3, fixed frame 8-
3 are mounted in rack, and electrical valve 9 is mounted on the bottoms fixed frame 8-3.It is equipped on driving activity cut-off knife 8-2 at the top of fixed frame 8-3
The cylinder of lower movement, fixed frame 8-3 side walls are equipped with the adjusting screw rod of driving rubber push plate 8-1 horizontal movements, and electrical valve 9 controls
Cylinder movement.
The length cut out in advance is set on length counter 11, until when preset length, trigger sensor 10 starts to act, and hits
Electrical valve button 9-3 is hit, electrical valve 9 starts, and severing device 8 is driven to carry out cutting work.Rubber push plate 8-1 be it is movable, can be with
It is adjusted according to the width of soft light bar；Movable cut-off knife 8-2 can be with dismounting and change；Control valve 9-1 can adjust compression
Air inlet pipe into air inflow.
As shown in figure 4, auxiliary body includes the article placing frame 12 for putting finished product reel, puts 13 and of code-disc bar of blank coil disk 18
Wind the light bar winding bar 14 of flexible LED lamp band；
Flexible LED lamp band on light bar winding bar 14 is wrapped in after passing through severing device 8 on the blank coil disk 18 of reel mounting head 19.
Limit for width screens 15 is equipped between severing device 8 and reel mounting head 19, limit for width screens 15 includes two mutually matched round flexible glues
Spring the liner 15-1, round flexible glue wheel 15-2 for taking turns 15-2 and the round flexible glue wheel 15-2 of connection two are mounted on rack by screw rod
On, spring liner 15-1 is mounted on by adjusting nut on screw rod.Transition is equipped between limit for width screens 15 and reel mounting head 19
The width of guide rail 15-3, transition guide 15-3 and the width of round flexible glue wheel 15-2 match, the width of round flexible glue wheel 15-2
Less than or equal to the width of movable cut-off knife 8-2.Light bar winding bar 14 is equipped with silica gel sheath 14-1, and frame top is equipped with lighting apparatus
16, the first reinforcing frame 21 of lighting apparatus mounting bracket 16-1 and cooperation code-disc bar 13, upper rack are equipped with cooperation electric rotation shaft 1
Second reinforcing frame 22, frame lower are equipped with the third reinforcing frame 23 of cooperation gearbox 3.Article placing frame 12 can be completed to roll up with temporarily putting
The flexible LED lamp band of disk；Code-disc bar 13 can hang blank coil disk 18；14 surface of light bar winding bar be equipped with silica gel sheath 14-1, when
When the soft light bar of 14 surface wrap of light bar winding bar, silica gel sheath 14-1 can play a very good protection；Limit for width card
Position can so that round flexible glue wheel dilatation is wide to carry out different type light bar by the elasticity of adjustment spring liner 15-1
Spend the limitation of range；Lighting apparatus 16 can play the role of additional illumination under the production environment of insufficient light, solve because shining
Bright condition increases operational danger and reduces production efficiency in the case of not allowing the problem of.
Blank coil disk in the utility model is plastics reel, and rack is steelframe, electric rotation shaft, gearbox, transmission gear group,
Number counter, length counter, trigger sensor, electrical valve etc. are the conventional components of market buying, therefore each independent portion
The concrete structure of part is not stated carefully.
The utility model uses reel control mechanism, cutting means and the combination of auxiliary body so that the volume of flexible LED lamp band
Disk is converted into semi-automatic production by pure manual operations, is operated by more people and simplifies one man operation, is simplified to by cumbersome process
Single step, improves production efficiency, reduces the labor intensity of worker, ensures product quality, saves production cost, solves
The problem of production place of production irrational utilization.
Claims (9)
1. a kind of flexible LED lamp band semi-automation Winding machine, it is characterised in that：The reel control that it includes rack, is arranged in rack
Mechanism, cutting means and auxiliary body processed,
The reel control mechanism includes electric rotation shaft, gearbox, gearbox power supply and reel mounting head and connection electric rotating
The transmission gear group of axis and gearbox；
The cutting means include the trigger sensor of severing device, the electrical valve of control severing device action, the electrical valve events of control
With the length counter of control trigger sensor action；
The auxiliary body includes the article placing frame for putting finished product reel, puts the code-disc bar and winding flexible LED lamp band of blank coil disk
Light bar winding bar；
Flexible LED lamp band on the light bar winding bar is wrapped in after passing through severing device on the blank coil disk of reel mounting head.
2. a kind of flexible LED lamp band semi-automation Winding machine according to claim 1, it is characterised in that：The gearbox electricity
Source is low-voltage dc power supply, and the operating voltage of the low-voltage dc power supply is 24V, and attaching plug is connected on low-voltage dc power supply
And floor push, open and close can also carry out operation and control in addition to the button that itself is carried by floor push.
3. a kind of flexible LED lamp band semi-automation Winding machine according to claim 2, it is characterised in that：The reel control
Mechanism further includes arc-shaped guide rail and number counter, and the arc-shaped guide rail upper end is located at below reel mounting head, under arc-shaped guide rail
End is located above article placing frame, and the number counter is located in rack and corresponding with arc-shaped guide rail position, the reel installation
It is scalable to be connected on electric rotation shaft.
4. a kind of flexible LED lamp band semi-automation Winding machine according to claim 1, it is characterised in that：The electrical valve is logical
A compression air inlet pipe connection air compressor is crossed, the compression air inlet pipe is equipped with control valve, and the electrical valve, which is equipped with, matches
Close the electrical valve button of trigger sensor.
5. according to a kind of flexible LED lamp band semi-automation Winding machine as claimed in claim 4, it is characterised in that：The severing device
Rubber push plate including fixed frame, on fixed frame and movable cut-off knife, rubber push plate horizontal movement in fixed frame,
The activity cut-off knife moves up and down in fixed frame, and the fixed frame is mounted in rack, and the electrical valve is mounted on fixed frame
Bottom.
6. a kind of flexible LED lamp band semi-automation Winding machine according to claim 5, it is characterised in that：The fixed frame top
Portion is equipped with the cylinder that driving activity cut-off knife moves up and down, and the fixed frame side wall is equipped with the tune of driving rubber push plate horizontal movement
Save screw rod, the electricity Air Valve Control cylinder movement.
7. a kind of flexible LED lamp band semi-automation Winding machine according to claim 1, it is characterised in that：The severing device with
Limit for width screens is equipped between reel mounting head, the limit for width screens includes two mutually matched round flexible glue wheels and connection two
The spring liner of round flexible glue wheel, the circle flexible glue wheel are mounted on by screw rod in rack, and the spring liner passes through adjusting
Nut is mounted on screw rod.
8. a kind of flexible LED lamp band semi-automation Winding machine according to claim 7, it is characterised in that：The limit for width screens
Transition guide is equipped between reel mounting head, the width of the transition guide and the width of round flexible glue wheel match, described
The width of round flexible glue wheel is less than or equal to the width of movable cut-off knife.
9. a kind of flexible LED lamp band semi-automation Winding machine according to claim 1, it is characterised in that：The light bar winding
Bar is equipped with silica gel sheath, and the frame top is equipped with lighting apparatus, lighting apparatus mounting bracket and coordinates the first of code-disc bar to add
Strong frame, the upper rack are equipped with the second reinforcing frame of cooperation electric rotation shaft, and the frame lower is equipped with cooperation gearbox and the
Three reinforcing frames.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721857118.1U CN207726504U (en) | 2017-12-27 | 2017-12-27 | A kind of flexible LED lamp band semi-automation Winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721857118.1U CN207726504U (en) | 2017-12-27 | 2017-12-27 | A kind of flexible LED lamp band semi-automation Winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207726504U true CN207726504U (en) | 2018-08-14 |
Family
ID=63086822
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721857118.1U Expired - Fee Related CN207726504U (en) | 2017-12-27 | 2017-12-27 | A kind of flexible LED lamp band semi-automation Winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207726504U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108046041A (en) * | 2017-12-27 | 2018-05-18 | 杭州优欢照明电器有限公司 | Flexible LED lamp band semi-automation Winding machine and its reel method |
| CN109911709A (en) * | 2019-03-03 | 2019-06-21 | 曹强 | A kind of LED light strip automatic winder |
-
2017
- 2017-12-27 CN CN201721857118.1U patent/CN207726504U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108046041A (en) * | 2017-12-27 | 2018-05-18 | 杭州优欢照明电器有限公司 | Flexible LED lamp band semi-automation Winding machine and its reel method |
| CN108046041B (en) * | 2017-12-27 | 2023-08-29 | 杭州优欢照明电器有限公司 | Semi-automatic reel machine and reel method for LED soft lamp strip |
| CN109911709A (en) * | 2019-03-03 | 2019-06-21 | 曹强 | A kind of LED light strip automatic winder |
| CN109911709B (en) * | 2019-03-03 | 2020-12-15 | 绍兴晓星化纤有限公司 | Automatic winding device for LED lamp strip |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180814 Termination date: 20191227 |