CN112827749A - Assembly mechanism of LED lamp - Google Patents
Assembly mechanism of LED lamp Download PDFInfo
- Publication number
- CN112827749A CN112827749A CN202011630504.3A CN202011630504A CN112827749A CN 112827749 A CN112827749 A CN 112827749A CN 202011630504 A CN202011630504 A CN 202011630504A CN 112827749 A CN112827749 A CN 112827749A
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- Prior art keywords
- mounting
- bin
- pipe
- gear
- servo motor
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- 239000003292 glue Substances 0.000 claims abstract description 41
- 238000009434 installation Methods 0.000 claims abstract description 37
- 238000001125 extrusion Methods 0.000 claims abstract description 16
- 238000001035 drying Methods 0.000 claims abstract description 10
- 238000010438 heat treatment Methods 0.000 claims description 14
- 238000002347 injection Methods 0.000 claims description 13
- 239000007924 injection Substances 0.000 claims description 13
- 238000005485 electric heating Methods 0.000 claims description 12
- 230000003014 reinforcing effect Effects 0.000 claims description 6
- 241001465382 Physalis alkekengi Species 0.000 claims description 4
- 230000005611 electricity Effects 0.000 claims description 4
- 238000007711 solidification Methods 0.000 abstract description 5
- 230000008023 solidification Effects 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 6
- 239000000243 solution Substances 0.000 description 5
- 239000004065 semiconductor Substances 0.000 description 4
- 238000004026 adhesive bonding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- 244000309464 bull Species 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005215 recombination Methods 0.000 description 1
- 230000006798 recombination Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
- B05C5/0212—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Coating Apparatus (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
The invention discloses an assembling mechanism of an LED lamp, which comprises an installation table, wherein a semicircular bin is installed at one end of the top of the installation table, a U-shaped installation frame is installed at the other end of the top of the installation table, a U-shaped fixing frame is installed in the middle of the bottom of the installation table, a rotating shaft is arranged at the inner bottom of the U-shaped fixing frame, the top end of the rotating shaft penetrates through the installation table and is provided with a turntable, and five groups of connecting bearings are evenly installed at the edge position of the top of the turntable. According to the invention, through the matching use of the drying component, the semicircular bin, the L-shaped rod, the extrusion groove, the fourth gear, the rotating component, the strip-shaped through groove, the connecting bearing and the second mounting pipe, glue at different positions on the lamp mounting head can be uniformly heated, so that the solidification effect and efficiency of the glue are ensured, and lamps with unsolidified glue are not required to be placed in a large field. The efficiency of the mechanism for processing the LED lamp is greatly improved, and the production cost is reduced.
Description
Technical Field
The invention relates to the technical field of LED lamp processing, in particular to an assembling mechanism of an LED lamp.
Background
The LED lamp is a semiconductor light-emitting diode lamp, which is a semiconductor solid light-emitting device, and uses a solid semiconductor chip as a light-emitting material, and excess energy is released by the recombination of current carriers in a semiconductor to cause photon emission, and the LED lamp has the technical characteristics of high efficiency, energy conservation, safety, long service life, small size, clear light and the like.
When the LED lamp is assembled and processed at present, a larger field is often needed for assembly line operation, more processing personnel are needed for processing the LED lamp, the production cost is invisibly and greatly increased, and the popularization and the use of the lamp assembling mechanism are not facilitated; after the lampshade is connected with the lamp mounting head through glue, the glue can be completely solidified generally in a long time, and at the moment, the lamps with the dry glue need to be placed in a large place, so that the solidification speed of the glue cannot be further improved while the place is reduced, and the processing efficiency of the whole LED lamp is very limited; meanwhile, when the top of the lamp mounting head is glued, gluing is often carried out by manual assistance, and a lampshade on the lamp mounting head is usually pressed by hand after the lamp mounting head is glued, so that the lamp mounting head is very inconvenient, the labor intensity of processing personnel is increased, and the processing efficiency of the lamp assembly by an assembling mechanism is greatly reduced.
Disclosure of Invention
The present invention is directed to an assembly mechanism of an LED lamp, so as to solve the problems related to the above background art.
In order to achieve the purpose, the invention provides the following technical scheme: an assembly mechanism of an LED lamp comprises an installation table, wherein a semicircular bin is installed at one end of the top of the installation table, a U-shaped installation frame is installed at the other end of the top of the installation table, a U-shaped fixing frame is installed at the middle position of the bottom of the installation table, a rotating shaft is arranged at the inner bottom of the U-shaped fixing frame, the top end of the rotating shaft penetrates through the installation table and is provided with a rotary table, five groups of connecting bearings are evenly installed at the edge position of the top of the rotary table, a second installation pipe is installed on the inner side of the connecting bearings, a placing groove is installed at the top end of the second installation pipe, a fourth gear is installed at the bottom of the outer side of the second installation pipe, a large gear is installed at the outer ring part of the rotary table, a first servo motor is installed at the middle position of one side of the bottom, the bottom of the mounting table is provided with a rotating assembly matched with the fourth gear, a drying assembly matched with the placing groove is arranged in the semicircular bin, the four corners of the bottom of the mounting table are symmetrically provided with supporting legs, one side of the U-shaped mounting frame, which is far away from one end of the semicircular bin, is provided with a control panel, and the control panel is electrically connected with the first servo motor through a wire;
the drying component comprises a heating bin, an air pump, an air outlet pipe, an air inlet pipe, an electric heating pipe, an annular bin, a mounting seat, a mounting plate, movable rods, electric lifting rods and a connecting plate, wherein the mounting seat is installed at the middle position of one side of the U-shaped mounting frame, which is close to the semicircular bin, the electric lifting rods are installed at the top of the mounting seat, the mounting plate is installed at the output end of the electric lifting rods, the movable rods are symmetrically installed at the two sides of the bottom of the mounting plate, which are far away from one end of the U-shaped mounting frame, the bottom ends of the two groups of movable rods extend into the semicircular bin and are jointly provided with the connecting plate, the annular bin which is matched with the placing groove is symmetrically installed at the two sides of the bottom of the connecting plate, the air pump is installed at one end, which is close to, the output end of the air pump is communicated with the inner bottom of the heating bin through a guide pipe, the top of the heating bin is provided with an air outlet pipe, the input end of the air pump is provided with an air inlet pipe, the top ends of the air inlet pipe and the air outlet pipe extend to the interior of the semicircular bin and are respectively communicated with the interiors of the annular bins, and the control panel is respectively and electrically connected with the air pump and the electric heating pipe through wires;
the runner assembly includes second servo motor, third gear, fixing bearing, first installation pipe, second gear and first gear, the central point of mount table top and bottom puts the symmetry and installs fixing bearing, and just two sets of fixing bearing's inboard installs first installation pipe jointly, the pivot is located the inboard of first installation pipe, the second gear is installed to the bottom in the first installation outside of tubes, the mount table bottom is close to middle position department and installs second servo motor, and second servo motor's output install with second gear intermeshing's first gear, the third gear with five sets of fourth gear intermeshing is installed at the top in the first installation outside of tubes, control panel passes through the wire and is connected with second servo motor electricity.
Preferably, it is two sets of the inboard intermediate position department of landing leg installs the diaphragm jointly, and the intermediate position department at diaphragm top installs second electric putter, the lifter plate is installed to second electric putter's output, the ejector pin is installed to the one end that the lifter plate top is close to semi-circular storehouse, two sets of spacing slide bars are installed to the one end that the mount table bottom is close to the diaphragm, and the bottom of spacing slide bar passes the lifter plate and installs the anticreep piece, the interior bottom of standing groove is provided with the layer board, and the auxiliary rod of mutually supporting with the ejector pin is installed to the bottom of layer board, control panel passes through the wire and is connected with second electric putter electricity.
Preferably, the mounting panel is kept away from the one corner of first servo motor one side and is installed L type pole, and the bottom of L type pole is provided with the extrusion groove, the central point department of putting at extrusion groove top installs auxiliary bearing, the bottom in the L type pole outside and auxiliary bearing's inboard fixed connection, the inboard of extrusion groove bottom is provided with the rubber pad.
Preferably, glue supply device is installed to the one end that first servo motor one side was kept away from to the mount table, first electric putter is installed to the intermediate position department at top in the U type mounting bracket, and the injection nozzle is installed to first electric putter's output, the input of injection nozzle passes through the output intercommunication of connecting pipe with glue supply device.
Preferably, the placing groove is of a funnel-shaped structure, and an auxiliary through groove is formed in the center of the bottom in the placing groove.
Preferably, a rotary bearing is installed at the middle position of the bottom in the U-shaped fixing frame, and the bottom outside the rotating shaft is fixedly connected with the inner side of the rotary bearing.
Preferably, two groups of connecting rods are symmetrically installed on two sides of the bottom of the connecting plate, and the bottom ends of the two groups of connecting rods at the same end are fixedly connected with the top of the annular bin.
Preferably, the edge position of the top of the mounting table is uniformly provided with rollers, and the edge position of the bottom of the turntable is provided with annular sliding grooves matched with the rollers.
Preferably, the reinforcing frame is installed on the outer sides of the first servo motor, the air suction pump and the second servo motor, and the top end of the reinforcing frame is fixedly connected with the bottom of the installation table.
Preferably, the bottom of the semicircular bin, which is close to one end of the U-shaped mounting frame, is provided with strip-shaped through grooves matched with the rotary table, and the top of the semicircular bin is provided with two groups of through holes matched with the movable rods.
Compared with the prior art, the invention provides an assembling mechanism of an LED lamp, which has the following beneficial effects:
1. according to the invention, through the matching use of the mounting table, the first servo motor, the pinion, the placing grooves, the turntable, the gear wheel, the U-shaped fixing frame and the rotating shaft, the turntable is driven to rotate by the first servo motor, so that the lamp mounting heads on each group of placing grooves can sequentially and orderly glue, the lamp shade is mounted, and the glue is rapidly solidified, the floor area of the whole mechanism is very limited, and excessive processing personnel are not required to participate in the operation, so that the cost of processing the LED lamp by the mechanism is greatly reduced, and the popularization and the use of the assembly mechanism are facilitated.
2. The invention uses the drying component, the semi-circular bin, the L-shaped rod, the extrusion groove, the fourth gear, the rotating component, the strip-shaped through groove, the connecting bearing and the second mounting pipe in a matching way, firstly uses a group of annular bins to spray hot air against glue at the connecting part of the lampshade and the lamp mounting head, and then sucks air in the semi-circular bin through another group of annular bins, so that the heated glue is cooled to a certain degree in the process that the air enters the second group of annular bins, so that the glue at the joint of the lampshade and the lamp mounting head can be solidified more quickly, and the rotating component drives the fourth gear to rotate, thereby driving the placing groove to rotate, enabling the glue at different positions on the lamp mounting head to be heated uniformly, thereby guarantee the solidification effect and the efficiency of glue, no longer need great place to put the lamps and lanterns that the glue did not solidify. The efficiency of the mechanism for processing the LED lamp is greatly improved, and the production cost is reduced.
3. According to the invention, through the matching use of the U-shaped mounting frame, the glue supply device, the auxiliary bearing, the first electric push rod, the injection nozzle, the drying component and the rotating component, when the lamp is glued, glue sprayed out of the injection nozzle can automatically surround the edge position of the top of the lamp mounting head by utilizing the rotation of the placing groove, and after the lamp is covered on the lamp mounting head, the electric lifting rod is utilized to drive the mounting plate to descend, so that the bottom of the extrusion groove is forced to be in contact with the top of the lampshade, and the lampshade is tightly pressed on the lamp mounting head, and no operation is required by a processing person in the whole process, so that the labor intensity of the processing person is greatly reduced, and the efficiency of the whole mechanism for processing the LED lamp is also improved.
Drawings
FIG. 1 is a top view of the present invention;
FIG. 2 is a top cross-sectional view of the present invention;
FIG. 3 is a front view of the present invention;
FIG. 4 is a front cross-sectional view of the present invention;
FIG. 5 is a schematic perspective view of a semi-circular cartridge of the present invention;
FIG. 6 is a perspective view of the turntable of the present invention;
FIG. 7 is an enlarged view taken at A of FIG. 4 in accordance with the present invention;
fig. 8 is an enlarged view of fig. 4 at B.
In the figure: 1. an installation table; 2. a drying assembly; 201. a heating chamber; 202. an air pump; 203. an air outlet pipe; 204. an air inlet pipe; 205. an electric heating tube; 206. an annular bin; 207. a mounting seat; 208. mounting a plate; 209. a movable rod; 210. an electric lifting rod; 211. a connecting plate; 3. a semicircular bin; 4. a first servo motor; 5. a pinion gear; 6. a placement groove; 7. a U-shaped mounting frame; 8. a turntable; 9. an L-shaped rod; 10. extruding a groove; 11. a bull gear; 12. a glue supply device; 13. an auxiliary bearing; 14. a control panel; 15. a fourth gear; 16. a U-shaped fixing frame; 17. a rotating assembly; 171. a second servo motor; 172. a third gear; 173. fixing the bearing; 174. a first mounting tube; 175. a second gear; 176. a first gear; 18. a support leg; 19. a first electric push rod; 20. an injection nozzle; 21. a lifting plate; 22. a second electric push rod; 23. a transverse plate; 24. a top rod; 25. a strip-shaped through groove; 26. a rotating shaft; 27. connecting a bearing; 28. a second mounting tube.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, the present invention provides a technical solution: an assembly mechanism of an LED lamp comprises an installation table 1, wherein a semicircular bin 3 is installed at one end of the top of the installation table 1, a U-shaped installation frame 7 is installed at the other end of the top of the installation table 1, a U-shaped fixing frame 16 is installed at the middle position of the bottom of the installation table 1, a rotating shaft 26 is arranged at the inner bottom of the U-shaped fixing frame 16, the top end of the rotating shaft 26 penetrates through the installation table 1 and is provided with a turntable 8, five groups of connecting bearings 27 are evenly installed at the edge position of the top of the turntable 8, a second installation pipe 28 is installed on the inner side of each connecting bearing 27, a placement groove 6 is installed at the top end of each second installation pipe 28, a fourth gear 15 is installed at the bottom of the outer side of each second installation pipe 28, a gearwheel 11 is installed at the outer ring position of the turntable 8, a first servo motor 4 is installed at the middle position of one side of the, a rotating assembly 17 matched with the fourth gear 15 is arranged at the bottom of the mounting table 1, a drying assembly 2 matched with the placing groove 6 is arranged inside the semicircular bin 3, supporting legs 18 are symmetrically arranged at the four corners of the bottom of the mounting table 1, a control panel 14 is arranged on one side of the U-shaped mounting frame 7 away from one end of the semicircular bin 3, and the control panel 14 is electrically connected with the first servo motor 4 through a wire;
the drying component 2 comprises a heating chamber 201, an air suction pump 202, an air outlet pipe 203, an air inlet pipe 204, an electric heating pipe 205, an annular chamber 206, a mounting seat 207, a mounting plate 208, movable rods 209, electric lifting rods 210 and a connecting plate 211, the mounting seat 207 is installed at the middle position of one side of the U-shaped mounting frame 7, which is close to the semicircular chamber 3, the electric lifting rods 210 are installed at the top of the mounting seat 207, the mounting plate 208 is installed at the output end of the electric lifting rods 210, the movable rods 209 are symmetrically installed at the two sides of the bottom of the mounting plate 208, which are far away from one end of the U-shaped mounting frame 7, the bottom ends of the two groups of movable rods 209 extend into the semicircular chamber 3 and are jointly installed with the connecting plate 211, the annular chambers 206 matched with the placing groove 6 are symmetrically installed at the two sides of the bottom of the connecting plate 211, the air suction pump, an electric heating pipe 205 is installed inside the heating bin 201, the output end of the air suction pump 202 is communicated with the inner bottom of the heating bin 201 through a guide pipe, an air outlet pipe 203 is installed at the top of the heating bin 201, an air inlet pipe 204 is installed at the input end of the air suction pump 202, the top ends of the air inlet pipe 204 and the air outlet pipe 203 extend to the inside of the semicircular bin 3 and are respectively communicated with the insides of the annular bins 206, and the control panel 14 is respectively and electrically connected with the air suction pump 202 and the electric heating pipe 205 through conducting wires;
the rotating assembly 17 includes a second servo motor 171, a third gear 172, fixed bearings 173, a first mounting tube 174, a second gear 175 and a first gear 176, the fixed bearings 173 are symmetrically mounted at the central positions of the top and the bottom of the mounting table 1, the first mounting tube 174 is mounted on the inner sides of the two sets of fixed bearings 173, the rotating shaft 26 is located on the inner side of the first mounting tube 174, the second gear 175 is mounted on the bottom of the outer side of the first mounting tube 174, the second servo motor 171 is mounted on the bottom of the mounting table 1 near the middle, the first gear 176 meshed with the second gear 175 is mounted at the output end of the second servo motor 171, the third gear 172 meshed with the five sets of fourth gears 15 is mounted on the top of the outer side of the first mounting tube 174, and the control panel 14 is electrically connected with the second servo motor 171 through a wire.
Further, diaphragm 23 is installed jointly to the inboard intermediate position department of two sets of landing legs 18, and the intermediate position department at diaphragm 23 top installs second electric putter 22, lifter plate 21 is installed to second electric putter 22's output, ejector pin 24 is installed to the one end that lifter plate 21 top is close to semi-circular storehouse 3, two sets of spacing slide bars are installed to the one end that the mount table 1 bottom is close to diaphragm 23, and the bottom of spacing slide bar passes lifter plate 21 and installs the anticreep piece, the interior bottom of standing groove 6 is provided with the layer board, and the auxiliary rod of mutually supporting with ejector pin 24 is installed to the bottom of layer board, control panel 14 is connected with second electric putter 22 electricity through the wire, can realize automatic jack-up with the inside lamps and lanterns of standing groove 6, thereby be convenient for the processing personnel to take out lamps and lanterns from standing groove 6 is.
Further, an L-shaped rod 9 is installed at one corner, away from one side of the first servo motor 4, of the mounting plate 208, an extrusion groove 10 is formed in the bottom end of the L-shaped rod 9, an auxiliary bearing 13 is installed at the center of the top of the extrusion groove 10, the bottom end of the outer side of the L-shaped rod 9 is fixedly connected with the inner side of the auxiliary bearing 13, a rubber pad is arranged on the inner side of the bottom of the extrusion groove 10, and a lampshade on the lamp mounting head is tightly pressed through the extrusion groove 10, so that the lamp mounting head and the lampshade are attached more tightly.
Further, a glue supply device 12 is installed at one end, away from the first servo motor 4, of the installation table 1, a first electric push rod 19 is installed at the middle position of the top portion in the U-shaped installation frame 7, an injection nozzle 20 is installed at the output end of the first electric push rod 19, the input end of the injection nozzle 20 is communicated with the output end of the glue supply device 12 through a connecting pipe, and gluing can be automatically performed on the edge position of the top portion of the lamp installation head.
Further, the placing groove 6 is of a funnel-shaped structure, an auxiliary through groove is formed in the center of the bottom of the placing groove 6, and the push rod 24 is convenient to jack up the lamp inside the placing groove 6.
Furthermore, a rotating bearing is installed at the middle position of the bottom in the U-shaped fixing frame 16, and the bottom outside the rotating shaft 26 is fixedly connected with the inner side of the rotating bearing, which is helpful for improving the stability of the rotating disk 8 in the rotating process.
Further, two groups of connecting rods are symmetrically installed on two sides of the bottom of the connecting plate 211, and the bottom ends of the two groups of connecting rods at the same end are fixedly connected with the top of the annular bin 206, so that the annular bin 206 can be conveniently descended to the position where the glue is arranged on the lamp installation head.
Further, the gyro wheel is evenly installed to the border position department at 1 top of mount table, and the border position department of carousel 8 bottom sets up the annular spout of mutually supporting with the gyro wheel, helps improving the stability of carousel 8 rotation in-process.
Further, a reinforcing frame is installed on the outer sides of the first servo motor 4, the air suction pump 202 and the second servo motor 171, and the top end of the reinforcing frame is fixedly connected with the bottom of the mounting table 1, which is beneficial to improving the connection stability of the first servo motor 4, the air suction pump 202 and the second servo motor 171 with the mounting table 1.
Further, semicircular bin 3 is close to the bottom of 7 one ends of U type mounting bracket and has been seted up the bar that mutually supports with carousel 8 and lead to groove 25, and two sets of through-holes of mutually supporting with movable rod 209 are seted up at semicircular bin 3's top, and the carousel 8 of being convenient for rotates the back and removes standing groove 6 into semicircular bin 3's inside.
Example 1, when glue is required to be applied to the edge positions on top of the lamp mounting head, as shown in fig. 1-7, the lamp mounting head is manually placed inside the placement tray 6 in groups, the second servo motor 171 is controlled by the control panel 14 to rotate, the second servo motor 171 drives the first mounting tube 174 to rotate through the cooperation of the first gear 176 and the second gear 175, and the first mounting pipe 174 drives the second mounting pipe 28 to rotate through the cooperation of the third gear 172 and the fourth gear 15, thereby driving the placing groove 6 to rotate, after the lamp mounting head is placed into the placing groove 6 and clamped, the first electric push rod 19 is controlled to extend, so that the output end of the injection nozzle 20 is tightly attached to the edge position of the top of the lamp mounting head, glue is then fed into the nozzle 20 by means of the glue supply 12 and injected from the outlet of the nozzle 20 to the edge position at the top of the mounting head of the lamp.
Embodiment 2, as shown in fig. 1, 2, 3, 4, 5, 6 and 8, when it is required to accelerate the solidification of glue, when the lamps on one set of placement slots 6 move to the position right under the internal annular bin 206, the electric lifting rod 210 is controlled to shorten, so that the two sets of annular bins 206 descend, the lamps pass through the inner ring part of the annular bin 206 until the inner ring part of the annular bin 206 moves to the position where glue is located at the connection position of the lampshade and the lamp mounting head, then the electric heating pipe 205 is controlled to be electrified to generate heat, the air suction pump 202 blows the heat generated by the electric heating pipe 205 into the first set of annular bins 206 through the air outlet pipe 203, the hot air is blown to the glue by the through holes at the inner ring part of the annular bin 206, so that the glue is accelerated to solidify, and when the set of placement slots 6 move to the position right under the second set of annular bins 206, the air suction pump 202 sucks air through the air inlet pipe 204, so that the second set of annular, and the inside air temperature in semi-circular storehouse 3 compares the hot-blast that first group annular storehouse 206 blew off this moment, and the temperature can be low by a lot, and the air is entering into the inside in-process in second group annular storehouse 206, carries out the cooling of certain degree to the glue after the heating earlier to glue's solidification speed has been accelerated greatly.
The working principle is as follows: before use, the device is powered on, a processing worker stands at one end far away from the semicircular bin 3, the lamp mounting heads are manually placed in the placing groove 6 in a group, the second servo motor 171 is controlled to rotate through the control panel 14, the second servo motor 171 drives the first mounting pipe 174 to rotate through the matching of the first gear 176 and the second gear 175, the first mounting pipe 174 drives the second mounting pipe 28 to rotate through the matching of the third gear 172 and the fourth gear 15, so as to drive the placing groove 6 to rotate, after the lamp mounting heads are placed in the placing groove 6 to be clamped, the first electric push rod 19 is controlled to extend, so that the output end of the injection nozzle 20 is tightly attached to the edge position of the top of the lamp mounting head, then glue is fed into the injection nozzle 20 through the glue supply device 12 and is injected to the edge position of the top of the lamp mounting head from the outlet of the injection nozzle 20, and then the first electric push rod 19 is controlled to shorten to the original height, the processing personnel covers the lamp cover on the top of the lamp mounting head, and then controls the first servo motor 4 to rotate anticlockwise, so that the rotary disc 8 rotates for 72 degrees by taking the rotary shaft 26 as an axis, the next group of placing grooves 6 moves to be right below the U-shaped mounting frame 7, and the processing personnel repeats the operation; when the lamps on one set of the placing grooves 6 move to the position right below the inner annular bin 206, the electric lifting rod 210 is controlled to be shortened, so that the two sets of the annular bins 206 descend, the lamps penetrate through the inner ring part of the annular bin 206 until the inner ring part of the annular bin 206 moves to the position where glue is arranged at the joint of the lampshade and the lamp mounting head, then the electric heating pipe 205 is controlled to be electrified to generate heat, the air suction pump 202 blows the heat generated by the electric heating pipe 205 into the first set of the annular bin 206 through the air outlet pipe 203, hot air is blown to the glue through the air holes at the inner ring part of the annular bin 206, so that the glue is solidified at an accelerated speed, when the set of the placing grooves 6 move to the position right below the second set of the annular bin 206, the air suction pump 202 sucks air through the air inlet pipe 204, so that the air in the semicircular bin 206 is sucked into the semicircular bin 3, and the air temperature in the semicircular bin 3 is, the temperature is low, the air firstly cools the heated glue to a certain degree in the process of entering the interior of the second group of annular bins 206, when one group of placing slots 6 moves to the position under the extrusion slot 10, the electric lifting rod 210 drives the mounting plate 208 to descend, so that the extrusion slot 10 descends along with the glue until the inner bottom of the extrusion slot 10 contacts and extrudes with the top of the lampshade, so that the lampshade can be connected with the lamp mounting head more tightly, the lamps coming out of the semicircular bins 3 gradually cool by itself, when the lamps move to the position under the U-shaped mounting rack 7, a processing person can control the second electric push rod 22 to extend, so that the ejector rods 24 gradually ascend, the top ends of the ejector rods 24 jack up the supporting plates in the placing slots 6, so that the lamps in the placing slots 6 are jacked up, the processing person can easily take down the processed lamps and place the lamp mounting heads again, thereby forming a circular lamp processing flow.
Finally, it should be noted that the above-mentioned contents are only used for illustrating the technical solutions of the present invention, and not for limiting the protection scope of the present invention, and that the simple modifications or equivalent substitutions of the technical solutions of the present invention by those of ordinary skill in the art can be made without departing from the spirit and scope of the technical solutions of the present invention.
Claims (10)
1. The utility model provides an equipment mechanism of LED lamps and lanterns, includes mount table (1), its characterized in that: the mounting structure comprises a mounting table (1), a semicircular bin (3) is installed at one end of the top of the mounting table (1), a U-shaped mounting frame (7) is installed at the other end of the top of the mounting table (1), a U-shaped fixing frame (16) is installed at the middle position of the bottom of the mounting table (1), a rotating shaft (26) is arranged at the inner bottom of the U-shaped fixing frame (16), the top end of the rotating shaft (26) penetrates through the mounting table (1) and is provided with a turntable (8), five groups of connecting bearings (27) are evenly installed at the edge position of the top of the turntable (8), a second mounting pipe (28) is installed at the inner side of each connecting bearing (27), a placing groove (6) is installed at the top end of each second mounting pipe (28), a fourth gear (15) is installed at the bottom of the outer side of each second mounting pipe (28), a large gear (11) is installed at the outer ring position of each turntable (8), a, a pinion (5) meshed with the large gear (11) is mounted at the output end of the first servo motor (4), a rotating assembly (17) matched with the fourth gear (15) is arranged at the bottom of the mounting table (1), a drying assembly (2) matched with the placing groove (6) is arranged inside the semicircular bin (3), supporting legs (18) are symmetrically mounted at the four corners of the bottom of the mounting table (1), a control panel (14) is mounted on one side, away from one end of the semicircular bin (3), of the U-shaped mounting frame (7), and the control panel (14) is electrically connected with the first servo motor (4) through a wire;
the drying component (2) comprises a heating bin (201), an air suction pump (202), an air outlet pipe (203), an air inlet pipe (204), an electric heating pipe (205), an annular bin (206), a mounting seat (207), a mounting plate (208), movable rods (209), electric lifting rods (210) and a connecting plate (211), wherein the mounting seat (207) is installed at the middle position of one side of the semicircular bin (3) close to the U-shaped mounting rack (7), the electric lifting rods (210) are installed at the top of the mounting seat (207), the mounting plate (208) is installed at the output end of the electric lifting rods (210), the movable rods (209) are symmetrically installed at two sides of the bottom of the mounting plate (208) far away from one end of the U-shaped mounting rack (7), the bottom ends of the two groups of movable rods (209) extend to the inside of the semicircular bin (3) and are jointly provided with the connecting plate (211), the annular bin (206) matched with the placing groove (6), an air suction pump (202) is installed at one end, close to the semicircular bin (3), of the bottom of the installation table (1), a heating bin (201) is installed at one end, close to the semicircular bin (3), of the installation table (1), an electric heating pipe (205) is installed inside the heating bin (201), the output end of the air suction pump (202) is communicated with the inner bottom of the heating bin (201) through a guide pipe, an air outlet pipe (203) is installed at the top of the heating bin (201), an air inlet pipe (204) is installed at the input end of the air suction pump (202), the top ends of the air inlet pipe (204) and the air outlet pipe (203) extend to the inside of the semicircular bin (3) and are respectively communicated with the insides of the group of annular bins (206), and the control panel (14) is respectively electrically connected with the air suction pump (202) and;
the rotating assembly (17) comprises a second servo motor (171), a third gear (172), fixed bearings (173), a first mounting pipe (174), a second gear (175) and a first gear (176), the fixed bearings (173) are symmetrically mounted at the central positions of the top and the bottom of the mounting table (1), the first mounting pipe (174) is mounted on the inner sides of the two groups of fixed bearings (173), the rotating shaft (26) is located on the inner side of the first mounting pipe (174), the second gear (175) is mounted at the bottom of the outer side of the first mounting pipe (174), the second servo motor (171) is mounted at the position, close to the middle, of the bottom of the mounting table (1), the first gear (176) meshed with the second gear (175) is mounted at the output end of the second servo motor (171), the third gear (172) meshed with the five groups of fourth gears (15) is mounted at the top of the outer side of the first mounting pipe (174), the control panel (14) is electrically connected with the second servo motor (171) through a lead.
2. The assembly mechanism of the LED lamp according to claim 1, wherein: two sets of diaphragm (23) are installed jointly to the inboard intermediate position department of landing leg (18), and the intermediate position department at diaphragm (23) top installs second electric putter (22), lifter plate (21) are installed to the output of second electric putter (22), ejector pin (24) are installed to the one end that lifter plate (21) top is close to semi-circular storehouse (3), two sets of spacing slide bars are installed to the one end that mount table (1) bottom is close to diaphragm (23), and the bottom of spacing slide bar passes lifter plate (21) and installs the anticreep piece, the interior bottom of standing groove (6) is provided with the layer board, and the bottom of layer board install the auxiliary rod of mutually supporting with ejector pin (24), control panel (14) are connected with second electric putter (22) electricity through the wire.
3. The assembly mechanism of the LED lamp according to claim 2, wherein: l type pole (9) are installed in the one corner of keeping away from first servo motor (4) one side in mounting panel (208), and the bottom of L type pole (9) is provided with extrusion groove (10), the central point department of putting at extrusion groove (10) top installs auxiliary bearing (13), the bottom in L type pole (9) outside and the inboard fixed connection of auxiliary bearing (13), the inboard of extrusion groove (10) bottom is provided with the rubber pad.
4. The assembly mechanism of the LED lamp according to claim 3, wherein: glue supply device (12) are installed to the one end of keeping away from first servo motor (4) one side in mount table (1), first electric putter (19) are installed to the intermediate position department at top in U type mounting bracket (7), and injection nozzle (20) are installed to the output of first electric putter (19), the input of injection nozzle (20) passes through the output intercommunication of connecting pipe with glue supply device (12).
5. The assembly mechanism of the LED lamp according to claim 4, wherein: the placing groove (6) is of a funnel-shaped structure, and an auxiliary through groove is formed in the center of the bottom in the placing groove (6).
6. The assembly mechanism of the LED lamp according to claim 5, wherein: and a rotating bearing is arranged at the middle position of the bottom in the U-shaped fixing frame (16), and the bottom outside the rotating shaft (26) is fixedly connected with the inner side of the rotating bearing.
7. The assembly mechanism of the LED lamp according to claim 6, wherein: two groups of connecting rods are symmetrically installed on two sides of the bottom of the connecting plate (211), and the bottom ends of the two groups of connecting rods at the same end are fixedly connected with the top of the annular bin (206).
8. The assembly mechanism of the LED lamp according to claim 7, wherein: the edge position department at mount table (1) top evenly installs the gyro wheel, the edge position department of carousel (8) bottom sets up the annular spout that mutually supports with the gyro wheel.
9. The mechanism of claim 8, wherein the mechanism further comprises: reinforcing frames are arranged on the outer sides of the first servo motor (4), the air suction pump (202) and the second servo motor (171), and the top ends of the reinforcing frames are fixedly connected with the bottom of the mounting table (1).
10. The assembly mechanism of the LED lamp according to claim 9, wherein: the bottom of the semicircular bin (3) close to one end of the U-shaped mounting frame (7) is provided with a strip-shaped through groove (25) which is matched with the rotary table (8), and the top of the semicircular bin (3) is provided with two groups of through holes which are matched with the movable rod (209).
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| CN113426628A (en) * | 2021-07-06 | 2021-09-24 | 中山市莱利灯饰股份有限公司 | Dispensing equipment for lamp production |
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| CN112827749B (en) | 2021-12-31 |
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Effective date of registration: 20211210 Address after: 212323 Anle Industrial Park, Jiepai Town, Danyang City, Zhenjiang City, Jiangsu Province Applicant after: DANYANG YUQI AUTO PARTS CO.,LTD. Address before: 310051 Building 1, No.19 Jiangnan Avenue, Binjiang District, Hangzhou City, Zhejiang Province Applicant before: Fan Zhigui |
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