CN110451332A - Fast automatic line winder - Google Patents
Fast automatic line winder Download PDFInfo
- Publication number
- CN110451332A CN110451332A CN201910794777.2A CN201910794777A CN110451332A CN 110451332 A CN110451332 A CN 110451332A CN 201910794777 A CN201910794777 A CN 201910794777A CN 110451332 A CN110451332 A CN 110451332A
- Authority
- CN
- China
- Prior art keywords
- pedestal
- disk
- fixed
- guide pipe
- support
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/22—Automatic winding machines, i.e. machines with servicing units for automatically performing end-finding, interconnecting of successive lengths of material, controlling and fault-detecting of the running material and replacing or removing of full or empty cores
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
- B65H63/08—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to delivery of a measured length of material, completion of winding of a package, or filling of a receptacle
- B65H63/082—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to delivery of a measured length of material, completion of winding of a package, or filling of a receptacle responsive to a predetermined size or diameter of the package
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/36—Wires
Abstract
The invention discloses a kind of fast automatic line winder, including pedestal, the winding mechanism that cutting agency and drive disk wire box for controlling material disc rotary unloading carry out coiling is provided on the pedestal；The cutting agency includes the first support being fixed on pedestal and the shaft being rotationally connected on the first support, the spindle portion is arranged in the spool of the material disc and rotates synchronously with spool, being provided in the shaft can realize that the brake assemblies controllably braked, the brake assemblies are fixed on the first support to shaft；The winding mechanism includes the second support being fixed on pedestal and is set on the second support and wears the drive shaft rotated synchronously as drive disk wire box in disk wire box centre bore.The present invention, which becomes one blanking and disk line, operates simplified disk line process, can quickly complete the operation of offline and disk line, convenient for operation, with saving the disk field of line and saves human and material resources, reduces security risk, reduce rejection rate.
Description
Technical field
The present invention relates to mine auxiliary tool technology fields, and in particular to a kind of fast automatic line winder.
Background technique
Roof accident refers to that during underground coal mining, top plate accident inbreak is caused casualties, equipment damage, produced eventually
Only equal accident.Past, roof accident account for 40% or more of whole death tolls according to data.Subtract though existing roof accident has
It is few, but still be one of major casualty of coal production.
Therefore, top plate monitoring system has become the indispensable security system of coal mine.Surrounding rock moving sensor is top plate
One of main sensing equipment of monitoring system is mainly used in absciss layer sensing prison inside mine laneway face roof and country rock
It surveys, is divided into wireless surrounding rock moving sensor and two kinds of wired surrounding rock moving sensor.Configuration disk is required in two kinds of sensors
Line component carries out high precision position shift measurement.Wherein, disk line component is formed by specific steel wire wound in disk wire box, the coiling disk
The steel wire of line component mainly uses diameter for 2 millimeters of steel wire, and according to the actual conditions used, the steel wire is generally cut into length
10 meters or 15 meters of two kinds of different length specifications.
Currently, disk line assembly forming is broadly divided into two steps: 1, intercepting the steel wire of specific length；2, steel wire wound is existed
In disk spool, disk line assembly forming needs more people's cooperations that could complete.Blanket surrounding rock moving sensor disk line palette
When line, operating process is complex, material frame fixed first, then pulls out steel wire by 1 people, and 1 people measures length, and 1 people carries out material disc
Blanking control, 3 manpowers are dynamic to carry out the operation of disk line and fixing shell.And the operation of existing offline and disk line, it needs 6 people to cooperate with and makees
Industry, complicated, inconvenient, time-consuming effort that there are processes occupy corridor production, ask there are security risk, rejection rate height etc. are many
Topic.
Therefore, it is badly in need of developing a kind of fast automatic line winder, blanking and disk line is become one and operate simplified disk line
Process with saving the disk field of line and saves human and material resources convenient for operation, improves disk line coiling consistency and then improves disk line matter
Amount reduces security risk, reduces rejection rate.
Summary of the invention
The object of the present invention is to provide a kind of fast automatic line winders, and blanking and disk line are become one and operate simplification
Disk line process can quickly complete the operation of offline and disk line, convenient for operation, with saving the disk field of line and save human and material resources,
It improves disk line coiling consistency and then improves disk line mass, reduce security risk, reduce rejection rate.
In order to solve the above technical problems, the present invention provides a kind of fast automatic line winder, including pedestal, on the pedestal
It is provided with the winding mechanism that cutting agency and drive disk wire box for controlling material disc rotary unloading carry out coiling；The blanking
Mechanism includes that the first support being fixed on pedestal and the shaft being rotationally connected on the first support, the spindle portion are arranged in
It is rotated synchronously in the spool of the material disc and with spool, the braking controllably braked can be realized to shaft by being provided in the shaft
Component, the brake assemblies are fixed on the first support；The winding mechanism includes the second support being fixed on pedestal and sets
It is placed on the second support and wears the drive shaft rotated synchronously as drive disk wire box in disk wire box centre bore.
Further, the brake assemblies include first that the anchor ear being circumferentially arranged along shaft and driving anchor ear are held tightly or unclamped
Stepper motor.
Further, the drive shaft is driven by the second stepper motor being set on pedestal.
It further, further include being set between the material disc and disk wire box for carrying out the guiding of guiding compression to steel wire
Hold-down mechanism, the guiding hold-down mechanism include preceding guidance set and rear guidance set, and the preceding guidance set includes being fixed on
Fore-stock on pedestal, the preceding guide pipe being fixed on fore-stock top, the end of incoming cables of the preceding guide pipe be provided with infundibulate into
Line mouth, the rear guidance set includes the rear guide pipe for being fixed on the after-poppet on pedestal, being fixed on after-poppet top, before described
Guide pipe and rear guide pipe are located at sustained height, and the steel wire is through in the preceding guide pipe and rear guide pipe.
It further, further include being set between the preceding guide pipe and rear guide pipe to carry out real time length metering to steel wire
Meter counter, the meter counter include the rice counting wheel and crimping idler wheel of surface engagement synchronous rolling, are circumferentially arranged on the rice counting wheel
Have and conform to steel wire and roll the groove being bonded with steel wire, the crimping idler wheel is rolled to compress and be fitted on steel wire and rice counting wheel
Side.
Further, the incremental encoder for measuring rice counting wheel rotating cycle is provided on the rice counting wheel.
It further, further include the tangent mechanism being set between rear guide pipe and disk wire box, the tangent mechanism includes solid
Cutter and the controllable movement cutter that steel wire is sheared relative to fixed cutting tool relative motion.
Further, the movement cutter is by the actuated by cams that connect with third stepping motor output end, the fixed cutting tool
It is fixedly installed on pedestal by toolframe.
It further, further include central controller, the incremental encoder signal is connected to central controller, the center
Controller is connect with the first stepper motor, second stepper motor and third stepping motor signal respectively, and the central controller connects
The signal for receiving the incremental encoder is handled and is controlled the first stepper motor, second stepper motor and third stepper motor
Output state.
The invention has the benefit that blanking and disk line, which are become one, operates simplified disk line process, it can be rapidly
Complete the operation of offline and disk line, convenient for operation, with saving the disk field of line and save human and material resources, improve disk line coiling consistency into
And disk line mass is improved, security risk is reduced, rejection rate is reduced.
Detailed description of the invention
The drawings described herein are used to provide a further understanding of the present application, constitutes part of this application, at this
The same or similar part, the illustrative embodiments and their description of the application are indicated using identical reference label in a little attached drawings
For explaining the application, do not constitute an undue limitation on the present application.In the accompanying drawings:
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the top view of Fig. 1；
Fig. 3 is control flow chart of the invention；
Fig. 4 is initial work schematic diagram of the present invention；
Fig. 5 is present system operation element schematic diagram.
Specific embodiment
Fig. 1 is the structural diagram of the present invention, and Fig. 2 is the top view of Fig. 1, and Fig. 3 is control flow chart of the invention, Fig. 4
For initial work schematic diagram of the present invention, Fig. 5 is present system operation element schematic diagram, including pedestal 1, as shown, institute
State the coil winding machine that cutting agency and the progress coiling of drive disk wire box 3 for controlling 2 rotary unloading of material disc are provided on pedestal 1
Structure；The cutting agency includes the first support 11 being fixed on pedestal 1 and the shaft 12 being rotationally connected on the first support 11,
12 part of shaft is arranged in the spool of the material disc 2 and rotates synchronously with spool, and being provided in the shaft 12 can
Realize that the brake assemblies controllably braked, the brake assemblies are fixed on the first support 11 to shaft 12；The winding mechanism packet
It includes the second support 21 being fixed on pedestal 1 and is set on the second support 21 and wears as drive disk in 3 centre bore of disk wire box
The drive shaft 22 that wire box 3 rotates synchronously.When work, by the way that the material disc 2 for having steel wire is fixed in the shaft 12, shaft
12 can swimmingly rotate on the first support 11, to realize laborsaving underground cable operation；Disk wire box 3 is driven by drive shaft 22 and is rotated
It realizes the operation of coiling steel wire, pulls material disc 2 to rotate blanking by the pulling force of steel wire；It is sent out when disk line stops by central controller
Instruct out, control second stepper motor stop output making drive shaft 22 realize braking, while control brake assemblies to shaft 12 into
Row seizes braking.
In the present embodiment, the brake assemblies include that the anchor ear being circumferentially arranged along shaft 12 and driving anchor ear are held tightly or unclamped
The first stepper motor, the first stepper motor receives the control signal from central controller and carries out rotation output or without defeated
Out, when the first stepper motor is in without output state, anchor ear is located at released position, and to shaft 12 without constraint, shaft 12 can be with
It is arbitrarily rotated under the pulling force effect of steel wire；It will by the transition components of output end when the first stepper motor is in rotation output
The rotary motion of first stepper motor is converted into clamping of the anchor ear to shaft 12, and realization seizes braking to shaft 12, at this time object
Charging tray 2 stops blanking.
In the present embodiment, the drive shaft 22 is driven by the second stepper motor being set on pedestal 1, second stepper motor
By its output state of central controller controls, realizes the inventory line of disk wire box 3 and be automatically stopped disk line, save manpower, efficiently
Complete disk line.
It further include being set between the material disc 2 and disk wire box 3 for carrying out guiding compression to steel wire in the present embodiment
Guiding hold-down mechanism, the guiding hold-down mechanism includes preceding guidance set and rear guidance set, and the preceding guidance set includes
The fore-stock 311 that is fixed on pedestal 1, the preceding guide pipe 312 being fixed on the top of fore-stock 311, the preceding guide pipe 312 into
Line end is provided with infundibulate incoming line 313, after the rear guidance set includes the after-poppet 321 being fixed on pedestal 1, is fixed on
Rear guide pipe 322 on the top of bracket 321, the preceding guide pipe 312 and rear guide pipe 322 are located at sustained height, and the steel wire is worn
In in the preceding guide pipe 312 and rear guide pipe 322.
It further include being set between the preceding guide pipe 312 and rear guide pipe 322 to carry out in real time steel wire in the present embodiment
The meter counter of length metering, the meter counter include the rice counting wheel 41 and crimping idler wheel 42 of surface engagement synchronous rolling, the meter
It is circumferentially provided on rice wheel 41 and conforms to steel wire and roll the groove being bonded with steel wire, the crimping idler wheel 42, which rolls, compresses fitting
Above steel wire and rice counting wheel 41.
In the present embodiment, the increment type coding for measuring 41 rotating cycle of rice counting wheel is provided on the rice counting wheel 41
Device.
It further include the tangent mechanism being set between rear guide pipe 322 and disk wire box 3, the cutting machine in the present embodiment
Structure includes fixed cutting tool and the controllable movement cutter sheared relative to fixed cutting tool relative motion to steel wire, when tangent line
It is rotated by third stepper motor band moving cam, drives movement cutter to fixed cutting tool relative motion, steel wire is sheared, it is convex
Wheel restores original not shearing condition after rotating a circle.
In the present embodiment, the movement cutter is by the actuated by cams that connect with third stepping motor output end, the fixation
Cutter is fixedly installed on pedestal 1 by toolframe.
It further include central controller, the main effect of central controller is to control periphery by agreement in the present embodiment
Equipment, since the main control terminal of central controller is motor in the present invention, so also needing to be arranged on the circuit for realizing control
Power-supply controller of electric (relay) is sent instructions by middle control host and the on-off of relay is commanded to have item not to indirectly control each motor
Disorderly work, and then realize the automation blanking and coiling of whole device, (prior art, details are not described herein) described increment type
Code device signal is connected to central controller, the central controller respectively with the first stepper motor, second stepper motor and
The connection of three stepper motor signals, the signal that the central controller receives the incremental encoder are handled and control first
The output state of stepper motor, second stepper motor and third stepper motor.It is additionally provided with power switch, for controlling entire system
The switch of system.
The disk wire box 3 for needing disk line fixed first, steel wire is caught in disk wire box 3, the length for needing disk line is regulated, presses
Lower power switch carries out disk line by second stepper motor band 22 rotating disc wire box 3 of drive shaft synchronous rotation, while passing through pierce tap
The rotation of animal charging tray 2 carries out blanking.During disk line, steel wire is constantly moved, and rice counting wheel 41 follows steel wire to rotate, and is passed through
Incremental rotary encoder input signal, central controller carry out linear measure longimetry.When disk line length reaches the length of setting, in
Controller output signal is entreated, the first stepper motor, second stepper motor and third stepper motor is controlled respectively and changes output state,
Make the braking of drive shaft 22 while shaft 12 seizes braking.Then, tangent line component automatic tangent completes the inventory of disk wire box 3
Line.
Finally, it is stated that the above examples are only used to illustrate the technical scheme of the present invention and are not limiting, although referring to compared with
Good embodiment describes the invention in detail, those skilled in the art should understand that, it can be to skill of the invention
Art scheme is modified or replaced equivalently, and without departing from the objective and range of technical solution of the present invention, should all be covered at this
In the scope of the claims of invention.
Claims (9)
1. a kind of fast automatic line winder, it is characterised in that: including pedestal, be provided on the pedestal for controlling material disc
The cutting agency and drive disk wire box of rotary unloading carry out the winding mechanism of coiling；The cutting agency includes being fixed on pedestal
The first support and the shaft that is rotationally connected on the first support, the spindle portion be arranged in the spool of the material disc simultaneously
It is rotated synchronously with spool, being provided in the shaft can realize that the brake assemblies controllably braked, the brake assemblies are solid to shaft
Due on the first support；The winding mechanism include the second support being fixed on pedestal and be set on the second support and wear to
In the drive shaft that drive disk wire box in disk wire box centre bore rotates synchronously.
2. fast automatic line winder according to claim 1, it is characterised in that: the brake assemblies include along shaft week
The first stepper motor held tightly or unclamped to the anchor ear and driving anchor ear of setting.
3. fast automatic line winder according to claim 1, it is characterised in that: the drive shaft is by being set on pedestal
Second stepper motor driving.
4. fast automatic line winder according to claim 1, it is characterised in that: further include be set to the material disc and
For carrying out the guiding hold-down mechanism of guiding compression to steel wire between disk wire box, the guiding hold-down mechanism includes preceding guidance set
And rear guidance set, the preceding guidance set include be fixed on the fore-stock on pedestal, be fixed on fore-stock top it is leading to
Pipe, the end of incoming cables of the preceding guide pipe are provided with infundibulate incoming line, and the rear guidance set includes after being fixed on pedestal
Bracket, the rear guide pipe being fixed on after-poppet top, the preceding guide pipe and rear guide pipe are located at sustained height, and the steel wire is worn
In in the preceding guide pipe and rear guide pipe.
5. fast automatic line winder according to claim 1, it is characterised in that: further include being set to the preceding guide pipe
And the meter counter of real time length metering is carried out between rear guide pipe to steel wire, the meter counter includes surface engagement synchronous rolling
Rice counting wheel and crimping idler wheel are circumferentially provided on the rice counting wheel and conform to steel wire and roll the groove being bonded with steel wire, described
Crimping idler wheel is rolled to compress and be fitted in above steel wire and rice counting wheel.
6. fast automatic line winder according to claim 5, it is characterised in that: be provided on the rice counting wheel for surveying
Measure the incremental encoder of rice counting wheel rotating cycle.
7. fast automatic line winder according to claim 1, it is characterised in that: further include being set to rear guide pipe and disk
Tangent mechanism between wire box, the tangent mechanism include fixed cutting tool and controllable relative to fixed cutting tool relative motion pair
The movement cutter that steel wire is sheared.
8. fast automatic line winder according to claim 7, it is characterised in that: the movement cutter by with third stepping
The actuated by cams of motor output end connection, the fixed cutting tool are fixedly installed on pedestal by toolframe.
9. fast automatic line winder described according to claim 1-8, it is characterised in that: it further include central controller, it is described
Incremental encoder signal is connected to central controller, and the central controller is electric with the first stepper motor, the second stepping respectively
Machine and the connection of third stepping motor signal, the signal that the central controller receives the incremental encoder are handled and are controlled
Make the output state of the first stepper motor, second stepper motor and third stepper motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910794777.2A CN110451332A (en) | 2019-08-23 | 2019-08-23 | Fast automatic line winder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910794777.2A CN110451332A (en) | 2019-08-23 | 2019-08-23 | Fast automatic line winder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110451332A true CN110451332A (en) | 2019-11-15 |
Family
ID=68489322
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910794777.2A Pending CN110451332A (en) | 2019-08-23 | 2019-08-23 | Fast automatic line winder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110451332A (en) |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04133974A (en) * | 1990-09-25 | 1992-05-07 | Ikeda Kinuori Kk | Measuring device for length of thread taken up and traveled |
| CN1449985A (en) * | 2002-04-08 | 2003-10-22 | 华为技术有限公司 | Cable winding method and cable winder |
| CN203306829U (en) * | 2013-04-28 | 2013-11-27 | 博创科技股份有限公司 | Full-automatic optical fiber winding machine |
| CN203624718U (en) * | 2013-12-25 | 2014-06-04 | 天津水运工程勘察设计院 | Small-sized semi-automatic winding device |
| CN204980986U (en) * | 2015-07-07 | 2016-01-20 | 广州广日物流有限公司 | Rope guiding device |
| CN205613997U (en) * | 2016-04-11 | 2016-10-05 | 浙江西子重工机械有限公司 | Wire rope scale cutting machine |
| CN106862432A (en) * | 2015-12-10 | 2017-06-20 | 中国科学院沈阳自动化研究所 | Automatic electric wire wire-cutting device and its automatic cutting line method |
| CN206814134U (en) * | 2017-04-07 | 2017-12-29 | 东莞市旗胜通信科技有限公司 | A kind of flat network topology line coil winder |
| CN108098870A (en) * | 2017-12-08 | 2018-06-01 | 天津叁捌零零科技有限公司 | A kind of regulating device for cutting |
| CN208732317U (en) * | 2018-07-26 | 2019-04-12 | 山东瀚邦胶带有限公司 | Coiled wirerope separate winder |
| CN109835773A (en) * | 2019-03-26 | 2019-06-04 | 南京铁道职业技术学院 | A kind of power communication Cable treatment device |
| CN208960862U (en) * | 2018-08-21 | 2019-06-11 | 苏州越阔金属制品有限公司 | A kind of wirerope cutter device |
-
2019
- 2019-08-23 CN CN201910794777.2A patent/CN110451332A/en active Pending
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04133974A (en) * | 1990-09-25 | 1992-05-07 | Ikeda Kinuori Kk | Measuring device for length of thread taken up and traveled |
| CN1449985A (en) * | 2002-04-08 | 2003-10-22 | 华为技术有限公司 | Cable winding method and cable winder |
| CN203306829U (en) * | 2013-04-28 | 2013-11-27 | 博创科技股份有限公司 | Full-automatic optical fiber winding machine |
| CN203624718U (en) * | 2013-12-25 | 2014-06-04 | 天津水运工程勘察设计院 | Small-sized semi-automatic winding device |
| CN204980986U (en) * | 2015-07-07 | 2016-01-20 | 广州广日物流有限公司 | Rope guiding device |
| CN106862432A (en) * | 2015-12-10 | 2017-06-20 | 中国科学院沈阳自动化研究所 | Automatic electric wire wire-cutting device and its automatic cutting line method |
| CN205613997U (en) * | 2016-04-11 | 2016-10-05 | 浙江西子重工机械有限公司 | Wire rope scale cutting machine |
| CN206814134U (en) * | 2017-04-07 | 2017-12-29 | 东莞市旗胜通信科技有限公司 | A kind of flat network topology line coil winder |
| CN108098870A (en) * | 2017-12-08 | 2018-06-01 | 天津叁捌零零科技有限公司 | A kind of regulating device for cutting |
| CN208732317U (en) * | 2018-07-26 | 2019-04-12 | 山东瀚邦胶带有限公司 | Coiled wirerope separate winder |
| CN208960862U (en) * | 2018-08-21 | 2019-06-11 | 苏州越阔金属制品有限公司 | A kind of wirerope cutter device |
| CN109835773A (en) * | 2019-03-26 | 2019-06-04 | 南京铁道职业技术学院 | A kind of power communication Cable treatment device |
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| PB01 | Publication | ||
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Application publication date: 20191115 |