CN219286223U

CN219286223U - Countable winding device

Info

Publication number: CN219286223U
Application number: CN202320335518.5U
Authority: CN
Inventors: 柴国俊
Original assignee: Datong Xiangci Technology Co ltd
Current assignee: Datong Xiangci Technology Co ltd
Priority date: 2023-02-28
Filing date: 2023-02-28
Publication date: 2023-06-30
Anticipated expiration: 2033-02-28

Abstract

The utility model discloses a countable winding device, which relates to the technical field of winders, wherein a sliding rail is fixed on a base, a sliding block is arranged on the sliding rail, a braking device is arranged at the bottom of the sliding block, a sliding mounting seat is fixed on the sliding block, and a second clamping head is arranged on the sliding mounting seat through a bearing; the one end that is located the slide rail on the base is fixed with fixed mounting seat, and fixed mounting seat installs first pivot through the bearing, and the one end of first pivot towards the slide rail is fixed with first chuck, presss from both sides between first chuck and the second chuck and is equipped with the spool, and the other end of first pivot is fixed with driven belt pulley, and driven belt pulley passes through driving motor drive, and driving motor fixes on the base, and driven belt pulley's outer end is fixed with the induction piece, and the induction piece cooperates with the inductive switch of counter. The device can accurately calculate the number of turns of the winding through the counter, and the accuracy is high.

Description

Countable winding device

Technical Field

The utility model relates to the technical field of winders, in particular to a countable winding device.

Background

In the coil manufacturing process, the copper wire needs to be insulated, the cotton wire is adopted to tightly wind the copper wire, the copper wire cannot be accurately placed in the die due to the fact that the winding number of turns is too large, the insulation effect of the broken copper wire of the cotton wire is poor due to the fact that the winding number of turns is too small, the existing enterprises mostly adopt manual winding, and meanwhile the winding number of turns is counted manually.

In actual production, 50 circles need to be counted, for operators, the accurate winding to 50 circles may need to be highly concentrated, 1-2 circles of errors or even more may occur if the operators are relaxed, and the errors influence the standardization degree of the products along with the continuous improvement of the quality of the products; in addition, in the manual winding process, the winding is uneven due to the fact that the winding tightness is different before and after the winding, so that the product quality is affected, and the special winding device cannot accurately adjust the length of a wound object, so that the structure is single in function; the existing full-automatic winder is long in time for installing winding wires and wound copper wires, the installation time cost is far greater than that of direct manual winding, the assembly line is complex, the cost is high, the maintenance is difficult, the popularization difficulty is high, and the existing winder needs to be improved.

Disclosure of Invention

The utility model provides a countable winding device, which aims to solve the problems that the existing winding process needs to manually calculate the winding turns, is easy to cause inaccurate counting, uneven winding and the like, and the special equipment has single structure function, cannot be adjusted, is complex in full-automatic equipment installation, has high cost and is not suitable for small-turn winding and the like.

The utility model is realized by adopting the following technical scheme: the counting winding device comprises a base, a sliding rail is fixed on the base, a sliding block is arranged on the sliding rail, a braking device is arranged at the bottom of the sliding block, a sliding installation seat is fixed on the sliding block, a second rotating shaft is arranged on the sliding installation seat through a bearing, and a second clamping head is fixed at the top end of the second rotating shaft; the one end that is located the slide rail on the base is fixed with fixed mounting seat, and fixed mounting seat installs first pivot through the bearing, and the one end of first pivot towards the slide rail is fixed with first chuck, presss from both sides between first chuck and the second chuck and is equipped with the spool, and the other end of first pivot is fixed with driven belt pulley, and driven belt pulley passes through driving motor drive, and driving motor fixes on the base, and driven belt pulley's outer end is fixed with the induction piece, and the induction piece cooperates with the inductive switch of counter.

When the counting winding device is implemented, the base is used for stably supporting the whole device, the sliding rail is fixed on the base, the sliding block is arranged on the sliding rail, the braking device is arranged at the bottom of the sliding block and comprises the braking rod penetrating through the sliding block, the middle part of the braking rod is sleeved with the friction braking plate which is in a disc-shaped cam shape, when the convex part of the cam rotates to the bottom surface of the sliding rail, the friction braking plate is in friction braking with the sliding rail, a poking plate is fixed on one side of the braking rod penetrating out of the sliding block, and the braking rod is driven to rotate by the rotating poking plate so as to further drive the friction braking plate to rotate; the sliding block is fixedly provided with a sliding mounting seat, so that winding requirements of winding shafts with different lengths are met, the functions are various, the sliding mounting seat is provided with a second rotating shaft through a bearing, and the top end of the second rotating shaft is fixedly provided with a second clamping head; the structure of the fixed mounting seat is consistent with that of the sliding mounting seat, the fixed mounting seat is provided with a first rotating shaft through a bearing, one end of the first rotating shaft facing the sliding rail is fixedly provided with a first chuck, the first chuck is consistent with that of a second chuck, the first chuck and the second chuck are positioned on the same axis, a winding shaft is clamped between the first chuck and the second chuck, one end of the winding shaft is fixedly adhered with a winding wire in an adhesive manner, the winding wire is wound on the winding shaft through the rotation of the winding shaft, the other end of the first rotating shaft is fixedly provided with a driven belt pulley, the driven belt pulley is driven by a driving motor, specifically, a driving belt pulley is arranged at the conveying end of the driving motor, the driving belt pulley is connected with the driven belt pulley through belt transmission, the driving motor is fixed on a base, the outer end of the driven belt pulley is fixed with a sensing piece, the sensing piece comprises a fixing part and a approaching part which are integrally connected, the fixing part is fixed on the outer end face of the driven belt pulley, the approaching part is located on the outer edge of the driven belt pulley, the sensing piece is matched with a sensing switch of a counter, the sensing piece rotates along with the driven belt pulley for a circle to approach the sensing switch once, and the counter is arranged on the base at the rear side of the sliding rail.

When the device is used, one end of the winding shaft is clamped by the first chuck, the braking device is opened, the sliding mounting seat is pulled, the sliding block moves to a proper position on the sliding rail, the second chuck is opened, the winding shaft stretches into the second chuck, the second chuck is screwed to lock the winding shaft, the braking device is locked, glue is coated at one end of the winding shaft, the winding wire is adhered to the winding shaft, the driving motor switch is turned on, the driving belt pulley fixed at the output end of the driving motor rotates, the driving belt pulley drives the driven belt pulley through a belt, the driven belt pulley drives the first rotating shaft to rotate, the first chuck and the second chuck cooperate to drive the winding shaft to rotate, a worker can send wires by hand, and the winding wire distance is controlled; the driven belt pulley rotates, the induction piece rotates along with the driven belt pulley, the induction piece approaches the induction switch once every time the driven belt pulley rotates, signals are transmitted to the counter, the counter counts into one circle, an operator observes the display screen, observes and displays the target circle, the driving motor is turned off, and winding of the winding wire is completed; the poking piece is poked to drive the brake rod to rotate, the friction brake piece fixed on the brake rod rotates to the upper part of the sliding rail, the friction brake piece is far away from the sliding rail, the brake device is opened, the first chuck and the second chuck are opened, the winding shaft is taken down, and winding is completed.

Compared with the prior art, the utility model has the following beneficial effects: according to the countable winding device provided by the utility model, the number of windings can be accurately calculated through the counter, the precision is high, and the distance between the fixed bases is effectively adjusted according to the length required by the wound device through the sliding rail and the fixed device arranged at the bottom, so that the winding requirements of different lengths are met, and the application range is wide. The device combines the manual wire feeding and the mechanical winding, and compared with the existing manual winding, the device saves time and energy, improves the working quality of workers, and further improves the product quality. Compared with the fully-automatic wire taking mode, the manual wire feeding mode is adopted, the winding installation and debugging cost is reduced to a certain extent, manual detection is adopted to a certain extent, the winding tightness degree is convenient to adjust, the observation and the adjustment at any time are convenient, the operation is convenient, the time and experience for installing the winding rope are saved, the convenience and the rapidness are realized, the mechanical cost is reduced, and the device is suitable for being widely popularized and used.

Drawings

Fig. 1 shows a schematic structure of the present utility model.

In the figure: the device comprises a 1-base, a 2-sliding rail, a 3-counter, a 4-driving motor, a 5-belt, a 6-fixed mounting seat, a 7-sliding mounting seat, an 8-winding shaft, a 9-first clamping head, a 10-second clamping head, an 11-first rotating shaft, a 12-sliding block, a 13-inductive switch, a 14-inductive piece, a 15-braking device, a 16-driving belt pulley and a 17-driven belt pulley.

Description of the embodiments

Specific embodiments of the present utility model will be described below with reference to the accompanying drawings.

A countable winding device as shown in fig. 1: the base 1 is used for stably supporting the whole device, the sliding rail 2 is fixed on the base 1, the sliding rail 2 is provided with the sliding block 12, the bottom of the sliding block 12 is provided with the braking device 15, the braking device comprises a braking rod penetrating through the sliding block 12, the middle part of the braking rod is sleeved with a friction braking plate extruded by the sliding rail 2, the friction braking plate is in a disc-shaped cam shape, when the convex part of the cam rotates to the bottom surface of the sliding rail, the friction braking plate is in friction braking with the sliding rail, a poking plate is fixed on one side of the braking rod penetrating out of the sliding block, and the braking rod is driven to rotate by rotating poking plate so as to further drive the friction braking plate to rotate; the sliding block 12 is fixedly provided with a sliding mounting seat 7, so that winding requirements of winding shafts 8 with different lengths are met, the functions are various, the sliding mounting seat 7 is provided with a second rotating shaft through a bearing, and the top end of the second rotating shaft is fixedly provided with a second clamping head 10; the base 1 is provided with a fixed mounting seat 6 fixed at one end of a sliding rail 2, the structure of the fixed mounting seat is consistent with that of the sliding mounting seat, a first rotating shaft 11 is mounted on the fixed mounting seat 6 through a bearing, a first chuck 9 is fixed at one end of the first rotating shaft 11 facing the sliding rail, the first chuck 9 is structurally consistent with a second chuck 10, the base 1 is manufactured by adopting a high-precision bench drill chuck, the first chuck 9 and the second chuck 10 are located on the same axis, a winding shaft 8 is clamped between the first chuck 9 and the second chuck 10, one end of the winding shaft 8 is fixedly bonded with a winding wire in an adhesive mode, the winding wire is wound on the winding shaft 8 through rotation of the winding shaft 8, a driven pulley 17 is fixed at the other end of the first rotating shaft 11 and driven by a driving motor 4, specifically, a driving pulley 16 is mounted at the conveying end of the driving motor 4, the driving pulley 16 is connected with the driven pulley 17 through a belt 5 in a transmission mode, the driving motor 4 is fixed on the base 1, an induction piece 14 is fixed at the outer end of the driven pulley 17, the induction piece 14 comprises a fixed part and a near part which is integrally connected, the fixed end face of the driven pulley 17 is fixedly arranged on the base 1, the near the driven pulley 17 is located near the outer end of the driven pulley 17, the driven pulley 17 is matched with the counter 13, and near the counter 13 is accurately rotates on the counter 1, and near the counter 13.

When the device is used, one end of the winding shaft 8 is clamped by the first clamping head 9, the braking device 15 is opened, the sliding mounting seat 7 is pulled, the sliding block 12 moves to a proper position on the sliding rail 2, the second clamping head 10 is opened, the winding shaft 8 stretches into the second clamping head 10, the second clamping head 10 is screwed to lock the winding shaft 8, the braking device is locked, glue is coated at one end of the winding shaft 8, a winding wire is adhered to the winding shaft 8, the driving motor 4 is turned on, the driving pulley 16 fixed at the output end of the driving motor 4 rotates, the driving pulley 16 drives the driven pulley 17 through a belt, the driven pulley 17 drives the first rotating shaft 11 to rotate, the first clamping head 9 and the second clamping head 10 cooperate to drive the winding shaft 8 to rotate, a worker feeds wires by hand, and the distance of the winding wire is controlled; when the driven belt pulley 17 rotates, the sensing piece 14 rotates along with the driven belt pulley, the sensing piece 14 approaches the sensing switch 13 once every one turn, signals are transmitted to the counter 3, the counter 3 counts into one turn, an operator observes the display screen to observe and display the target turn, the driving motor 4 is turned off, and the winding of the winding wire is completed; the poking piece is poked to drive the brake rod to rotate, the friction brake piece fixed on the brake rod rotates to the upper part of the sliding rail 2, the friction brake piece is far away from the sliding rail, the brake device 15 is opened, the sliding block 12 is fixed on the sliding rail 2, the first clamping head 9 and the second clamping head 10 are opened, the winding shaft 8 is taken down, and winding is completed.

The scope of the present utility model is not limited to the above embodiments, and various modifications and alterations of the present utility model will become apparent to those skilled in the art, and any modifications, improvements and equivalents within the spirit and principle of the present utility model are intended to be included in the scope of the present utility model.

Claims

1. A countable winding device, which comprises a base (1); the method is characterized in that: the device comprises a base (1), and is characterized in that a sliding rail (2) is fixed on the base (1), a sliding block (12) is installed on the sliding rail (2), a braking device (15) is installed at the bottom of the sliding block (12), a sliding installation seat (7) is fixed on the sliding block (12), a second rotating shaft is installed on the sliding installation seat (7) through a bearing, and a second clamping head (10) is fixed at the top end of the second rotating shaft; the novel electric meter is characterized in that a fixed mounting seat (6) is fixed at one end of the sliding rail (2) on the base (1), a first rotating shaft (11) is mounted on the fixed mounting seat (6) through a bearing, a first clamping head (9) is fixed at one end of the first rotating shaft (11) towards the sliding rail, a winding shaft (8) is clamped between the first clamping head (9) and a second clamping head (10), a driven belt pulley (17) is fixed at the other end of the first rotating shaft (11), the driven belt pulley (17) is driven by a driving motor (4), the driving motor (4) is fixed on the base (1), an induction piece (14) is fixed at the outer end of the driven belt pulley (17), and the induction piece (14) is matched with an induction switch (13) of the counter (3).

2. A countable winding arrangement according to claim 1, wherein: one end of the winding shaft (8) is used for binding and fixing the winding wire in an adhesive mode, and the winding wire is wound on the winding shaft through rotation of the winding shaft (8).

3. A countable winding arrangement according to claim 1, wherein: the braking device comprises a braking rod penetrating through the sliding block (12), a friction braking plate is sleeved in the middle of the braking rod and is extruded by the sliding rail (2), and a poking plate is fixed on one side of the braking rod penetrating out of the sliding block.

4. A countable winding arrangement according to claim 1, wherein: the induction piece (14) comprises a fixing part and a approaching part which are integrally connected, the fixing part is fixed on the outer end face of the driven belt pulley (17), and the approaching part is positioned on the outer edge of the driven belt pulley (17).

5. A countable winding arrangement according to claim 1, wherein: a driving belt pulley (16) is arranged at the conveying end of the driving motor (4), and the driving belt pulley (16) is connected with a driven belt pulley (17) in a transmission way through a belt (5).

6. A countable winding arrangement according to claim 1, wherein: the counter (3) is arranged on the base (1) at the rear side of the sliding rail (2).