CN108016937B - Winding device of winding load - Google Patents
Winding device of winding load Download PDFInfo
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- CN108016937B CN108016937B CN201711353466.XA CN201711353466A CN108016937B CN 108016937 B CN108016937 B CN 108016937B CN 201711353466 A CN201711353466 A CN 201711353466A CN 108016937 B CN108016937 B CN 108016937B
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- 238000004804 winding Methods 0.000 title claims abstract description 254
- 230000007246 mechanism Effects 0.000 claims abstract description 118
- 238000006073 displacement reaction Methods 0.000 claims abstract description 33
- 230000003044 adaptive effect Effects 0.000 claims abstract description 3
- 238000001514 detection method Methods 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 description 22
- 238000003825 pressing Methods 0.000 description 8
- 238000004891 communication Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010295 mobile communication Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/22—Automatic winding machines, i.e. machines with servicing units for automatically performing end-finding, interconnecting of successive lengths of material, controlling and fault-detecting of the running material and replacing or removing of full or empty cores
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/28—Reciprocating or oscillating guides
Landscapes
- Winding Filamentary Materials (AREA)
- Storing, Repeated Paying-Out, And Re-Storing Of Elongated Articles (AREA)
Abstract
The invention provides a winding device of a winding load, which comprises an outgoing line mechanism, a winding mechanism and a control system which are sequentially arranged; the wire outlet mechanism comprises a wire wheel bracket and a wire outlet wheel arranged on the wire wheel bracket; the winding mechanism comprises a winding bracket, a wire spool arranged on the winding bracket and a first driving mechanism connected with the wire spool; the wire arranging mechanism comprises a wire arranging base, a wire arranging swing arm and a second driving mechanism, wherein the wire arranging swing arm is arranged on the wire arranging base in a sliding manner and is parallel to the axis of the wire spool, and the second driving mechanism is connected with the wire arranging swing arm; the control system comprises a controller connected with the first driving mechanism and the second driving mechanism, and the controller is used for controlling the reciprocating speed of the winding displacement swing arm to be adaptive to the rotating speed of the wire spool. The invention provides a winding device for a winding load, which improves the production efficiency and the product quality and reduces the operation intensity and the production cost of workers.
Description
Technical Field
The invention relates to the technical field of communication equipment, in particular to a winding device of a winding load.
Background
In the field of mobile communication, a high-performance load is an indispensable microwave device, and the main function of the load is to absorb redundant radio frequency signal energy so as to ensure good matching of the system. With the emphasis of operators on communication quality, the passive intermodulation index requirements on loads are gradually increased, wherein power and intermodulation are the most important indexes. In the prior art, the low intermodulation load is manufactured by utilizing the attenuation of a radio frequency signal on a coaxial cable, the intermodulation level of the coaxial cable is below-165 dBc, and the load intermodulation is less than-165 dBc on the premise of ensuring the welding process of the cable and a radio frequency connector, so that the low intermodulation load requirement of operators can be met. Meanwhile, in order to meet the heat dissipation requirement, the cable is required to be wound tightly and regularly, the heat dissipation capacity of the cable is improved, and the load is prevented from being burnt due to heat accumulation. And the winding load is manufactured by winding the cable, and the whole market of the winding load is not large and is distributed in a plurality of passive device manufacturers. Therefore, in the prior art, a simple tool is generally used for winding the load, and the defects of low production efficiency, uneven winding quality, complex operation of workers, high cost and the like exist.
Disclosure of Invention
Based on the above, in order to solve the above problems, the present invention provides a winding device for winding a load, which improves the production efficiency and the product quality, and reduces the operation intensity and the production cost of workers.
The technical scheme is as follows:
a winding device of a winding load comprises an outgoing line mechanism, a winding mechanism and a control system which are sequentially arranged;
the wire outlet mechanism comprises a wire wheel bracket and a wire outlet wheel which is arranged on the wire wheel bracket and used for winding and unwinding a cable;
the winding mechanism comprises a winding bracket, a wire spool and a first driving mechanism, wherein the wire spool is arranged on the winding bracket and used for winding a cable, and the first driving mechanism is connected with the wire spool and used for driving the wire spool to rotate so as to perform winding;
the wire arranging mechanism comprises a wire arranging base, a wire arranging swing arm and a second driving mechanism, wherein the wire arranging swing arm is arranged on the wire arranging base in a sliding manner and is parallel to the axis of the wire spool, and the second driving mechanism is connected with the wire arranging swing arm and is used for driving the wire arranging swing arm to reciprocate on the wire arranging base so as to carry out wire arranging;
the control system comprises a controller connected with the first driving mechanism and the second driving mechanism, and the controller is used for controlling the reciprocating speed of the winding displacement swing arm to be adaptive to the rotating speed of the wire spool so that the cable is wound on the wire spool according to a preset winding rule.
The control system controls the winding mechanism and the wire arranging mechanism to operate, so that the winding mechanism pulls out a cable from the wire outlet mechanism to wind, and the wire arranging mechanism arranged between the wire outlet mechanism and the winding mechanism is used for arranging the cable in the cable winding process, so that the winding mechanism is regular and compact in winding, the whole winding process is high in automation degree, the production efficiency and the product quality can be greatly improved, and the labor intensity and the production cost of workers are greatly reduced.
The following further technical scheme is described:
further, the wire arranging base comprises a base plate and a wire arranging sliding rail arranged on the base plate;
the flat cable swinging arm comprises a flat cable sliding block which is arranged on the flat cable sliding rail in a sliding way and connected with the second driving mechanism, and a swinging arm main body which is arranged on the flat cable sliding block, wherein cycloid holes for penetrating cables are formed in the swinging arm main body.
Further, the control system further includes a wire-arranging position detecting mechanism including:
the position sensor sends a trigger signal when the flat cable swing arm moves to correspond to the preset position of the wire spool;
the trigger sensor responds to the trigger signal and transmits the trigger signal to the controller, and the controller controls the second driving mechanism to drive the flat cable swing arm to perform reversing movement according to the trigger signal.
Further, the position sensor is arranged on the winding displacement swing arm and corresponds to the wire spool, and the trigger sensor is arranged on the winding displacement base and corresponds to the position sensor.
Further, the first driving mechanism is configured as a winding motor;
the control system further comprises a counter and a motor speed regulator, and the controller is connected with the winding motor through the counter and the motor speed regulator.
Further, the control system further comprises a number of turns sensor arranged on the output shaft of the winding motor, and the number of turns sensor is connected with the counter.
Further, the second driving mechanism is configured as a flat cable motor;
the control system further comprises a second sensor arranged on the output shaft of the winding motor, the second sensor is connected with the controller, and the controller controls the output rotating speed of the winding motor according to the output rotating speed of the winding motor obtained by the second sensor so that the reciprocating speed of the winding swing arm is matched with the rotating speed of the wire spool.
Further, the wire outlet mechanism, the wire arrangement mechanism and the wire winding mechanism are all arranged on the base structure.
Further, the wire outlet mechanism further comprises a wheel set arranged on the base structure, and the wheel set is used for adjusting cable redundancy on the wire outlet wheel.
Further, the wire outlet mechanism further comprises a hinge structure arranged on the base structure and a pressing plate arranged on the hinge structure, and the pressing plate is pressed on the wire outlet wheel.
The invention has the following beneficial effects:
1. the winding process is fully automatic, so that the winding efficiency is greatly improved, and is 8-10 times that of the traditional technology;
2. the number of windings is automatically counted and controlled by arranging the counter and the related sensor, so that the number of windings is accurate, the winding length is stable, and the adjustment is convenient;
3. by arranging the tensioning structure, the cable tensioning force is constant in the winding process, and the cable winding is ensured to be regular and compact;
4. the whole winding process realizes automation, reduces manual intervention and obviously reduces labor intensity;
5. and the winding load cost is reduced.
Drawings
Fig. 1 is a schematic perspective view of a winding device of a winding load according to an embodiment of the present invention;
fig. 2 is a schematic perspective view of a winding mechanism of a winding device of the winding load according to an embodiment of the present invention;
FIG. 3 is a schematic perspective view of a winding mechanism of a winding device of a winding load according to an embodiment of the present invention;
fig. 4 is a schematic perspective view of an outlet mechanism of a winding device of the winding load according to an embodiment of the invention.
Reference numerals illustrate:
10-cables, 100-base structure, 200-winding mechanism, 210-winding bracket, 220-first driving mechanism, 230-wire reel, 240-motor seat, 250-motor speed regulator, 260-counter, 300-wire arranging mechanism, 310-base plate, 320-second driving mechanism, 330-wire arranging swing arm, 340-wire arranging slide rail, 350-position sensor, 360-triggering sensor, 400-wire outgoing mechanism, 410-wire reel bracket, 420-wire outgoing wheel, 430-pressing plate, 440-wheel set and 450-hinge structure.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the like elements throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
As shown in fig. 1, the present invention provides a winding device for a winding load, which includes a wire outlet mechanism 400, a wire arranging mechanism 300, a winding mechanism 200, and a control system connected to the wire arranging mechanism 300 and the winding mechanism 200. The control system controls the operation of the winding mechanism 200 and the wire arranging mechanism 300, so that the winding mechanism 200 pulls out the cable 10 from the wire outlet mechanism 400 to wind, and in the winding process of the cable 10, the wire arranging mechanism 300 positioned between the wire outlet mechanism 400 and the winding mechanism 200 is used for arranging the cable 10, so that the position of the cable 10 which is released by the wire outlet mechanism 400 and wound on the winding mechanism 200 can be changed, the winding rule of the winding mechanism 200 can be compact, the automation degree of the whole winding process is high, the production efficiency and the product quality can be greatly improved, and the labor intensity and the production cost of workers can be greatly reduced.
Specifically, as shown in fig. 2 to 4, the wire outlet mechanism 400 includes a wire wheel bracket 410, and a wire outlet wheel 420 for winding the cable 10, which is disposed on the wire wheel bracket 410. The winding mechanism 200 includes a winding bracket 210, a spool 230 disposed on the winding bracket 210 for winding the cable 10, and a first driving mechanism 220 connected to the spool 230 for driving the spool 230 to rotate to perform winding. In addition, the wire arranging mechanism 300 includes a wire arranging base, a wire arranging swing arm 330 slidably disposed on the wire arranging base and parallel to the axis of the wire spool 230, and a second driving mechanism connected to the wire arranging swing arm 330 and configured to drive the wire arranging swing arm 330 to reciprocate on the wire arranging base for wire arranging. And, the control system includes a controller connected to the first driving mechanism and the second driving mechanism, and the controller is configured to control the reciprocating speed of the wire arranging swing arm 330 to be adapted to the rotational speed of the wire spool 230, so that the cable is wound on the wire spool 230 according to a preset winding rule. Under the control of the controller of the control system, the first driving mechanism 220 disposed on the winding bracket 210 drives the winding reel 230 to rotate, so that the cable 10 wound on the wire-outgoing wheel 420 supported on the wire-outgoing wheel bracket 410 can be pulled out and wound on the winding reel 230. In addition, during the cable winding process, the second driving mechanism 320 also drives the wire arranging swing arm 330 to swing a certain distance under the control of the controller, and the wire arranging swing arm 330 pulls the cable 10 to move a certain distance, so that the position of the cable 10 on the wire spool 230 is changed. In this embodiment, in order to wind the cable 10 on the spool 230 in a circle-by-circle and tight and regular manner, and without the occurrence of interlacing, wire overlapping, wire winding confusion, etc., the predetermined winding rule is preferably as follows: the spool 230 winds the cable 10, and the wire arranging swing arm 330 drives the cable 10 to move a distance of a cable diameter in a corresponding direction. That is, the controller can control the second driving mechanism 320 to move synchronously with the first driving mechanism 220, so that when the first driving mechanism 220 drives the wire spool 230 to wind the cable one turn, the second driving mechanism 320 drives the wire arranging swing arm 330 to swing one cable path distance to one side along with the cable 10, and the cables can be tightly abutted one turn by one turn.
Further, the first driving mechanism 220 may be configured as a winding motor, that is, the winding motor may drive the spool 230 to rotate the winding wire. In order to fix the winding motor, a motor base 240 may be provided on the winding bracket 210 to fix the winding motor. In addition, the control system further comprises a counter 260 and a motor speed regulator 250, and the controller is connected with the winding motor through the counter 260 and the motor speed regulator 250. Specifically, as shown in fig. 2, the counter 260 and the motor speed regulator 250 may be disposed on the winding bracket 210 and connected to the winding motor 220, and the counter 260 may count the number of turns of the output shaft of the winding motor 220, thereby counting the number of turns of the winding reel 230, that is, counting the number of turns of the winding reel 230, and transmitting the information of the number of turns of the winding to the controller. When the number of windings reaches a predetermined number of windings, the controller may stop the operation of the first and second driving mechanisms 220 and 320 so as to replace the spool 230 to re-wind the windings. After the spool 230 is replaced, the counter 260 may be cleared, and the controller controls the first and second driving mechanisms 220 and 320 to operate to re-perform the winding, and the counter 260 re-counts. In addition, by providing the motor speed regulator 250 connected to the controller, the rotation speed of the winding motor can be adjusted, and the rotation speed of the second driving mechanism 320 can be adjusted in the same step, so as to adjust the winding speed, thereby meeting different winding demands.
Moreover, the control system further comprises a number of turns sensor arranged on the output shaft of the winding motor, and the number of turns sensor is connected with the counter 260. By arranging the number of turns sensor on the output shaft of the winding motor, the number of turns sensor will send a pulse signal to the counter 260 every time the output shaft of the winding motor rotates, and the number of turns count value of the counter 260 is increased by one to indicate that the wire spool 230 rotates one turn and also to indicate that the wire spool 230 winds one turn of the cable. In addition, the second driving mechanism 320 may be configured as a traverse motor, that is, the traverse swing arm 330 may be driven to reciprocate by the traverse motor. The control system further includes a second sensor disposed on the output shaft of the winding motor, where the second sensor is connected to the controller, and the controller may control the output rotation speed of the winding motor according to the output rotation speed of the winding motor obtained by the second sensor, so that the reciprocating speed of the winding swing arm 330 is adapted to the rotation speed of the wire spool 230. That is, the second sensor may detect the real-time output speed of the winding motor, and transmit the detected speed information to the controller, where the controller controls the winding motor to operate synchronously and cooperatively with the winding motor according to the proportional relationship between the rotational speed of the winding motor and the rotational speed of the winding motor, so that the rotational speed of the wire spool 230 is synchronous and cooperatively consistent with the moving speed of the winding oscillating arm 330, and the winding and winding process is ensured to be accurate and reliable.
In addition, as shown in fig. 3, the flat cable base includes a base plate 310, and a flat cable slide 340 disposed on the base plate 310. The flat cable swing arm 330 includes a flat cable slide block slidably disposed on the flat cable slide rail 340 and connected to the flat cable motor 320, and a swing arm body disposed on the flat cable slide block, wherein the swing arm body is provided with a cycloid hole for threading a cable. The winding displacement motor is controlled by the controller and can drive the winding displacement sliding block of the winding displacement swinging arm 330 to slide on the winding displacement sliding rail 340 on the base plate 310, so as to drive the swinging arm main body of the winding displacement swinging arm 330 to move together, so that a cable penetrating through the cycloid hole of the swinging arm main body can swing, and the cable is automatically moved to one side after being wound on the winding reel 230 and then wound on the other adjacent ring in the process of winding the cable by the winding reel 230 of the winding mechanism 200. In addition, the flat cable slide 340 and the swing arm body may be disposed parallel to the wire spool 230, so as to ensure that the cable swings on the wire spool 230 and is displaced accurately and reliably. In addition, the cycloid hole may be a vertical oblong hole, so that the wire arranging swing arm 330 and the wire arranging mechanism 300 are located at different positions, and can swing the cable. Moreover, the width of the cycloid hole can be slightly larger than the wire diameter of the cable, so that the cable can conveniently pass through the cycloid hole, and the swinging accuracy of the cable can be ensured (the cycloid effect is not influenced by the fact that the cable swings left and right in the cycloid hole because the width of the cycloid hole is too large). In addition, the swing arm main body can be arranged into a detachable structure, and the swing arm main body can be replaced according to the requirement, so that the cable arrangement requirements of cables with different wire diameters are met.
Moreover, the control system further comprises a flat cable position detection mechanism, and the flat cable position detection mechanism is connected with the controller. The flat cable position detection structure can detect the position of the flat cable swing arm 330, and accordingly control the flat cable motor 320 and the flat cable swing arm 330, so that the flat cable swing arm 330 can accurately and reliably swing the cable. Also, the wire-arranging position detecting mechanism includes a position sensor 350, the position sensor 350 transmitting a trigger signal when the wire-arranging swing arm 330 moves to correspond to a predetermined position of the wire spool 230; and a trigger sensor 360 corresponding to the position sensor 350 and connected to the controller, where the trigger sensor 360 responds to the trigger signal and transmits the trigger signal to the controller, and the controller controls the second driving mechanism 320 (i.e. the winding displacement motor) to drive the winding displacement swing arm 330 to perform reversing motion according to the trigger signal. Further, the position sensor 350 may be disposed on the wire harness swing arm 330 and corresponds to the wire spool 230, and the trigger sensor 360 may be disposed on the wire harness base and corresponds to the position sensor 350. The position sensor 350 may detect the position of the winding displacement swing arm 330 relative to the wire spool 230, when the wire spool 230 completes a winding process by using the winding displacement swing arm 330, the trigger sensor 360 may be triggered, the controller may control the winding displacement motor to rotate reversely, and may drive the winding displacement swing arm 330 to move reversely, so that the winding displacement swing arm 330 may perform a winding displacement reversely, and the wire spool 230 may perform a winding process of a next layer.
Further, the spool 230 includes a spool shaft for winding the cable, and spool end caps disposed at both sides of the spool shaft. The initial winding position of the cable 10 may be located at the position of the tray end cover on one side of the spool 230, when the position sensor 350 follows the swing arm body to move to a position opposite to the tray end cover on the other side (i.e. when the spool 230 completes one layer of cable winding), the position sensor 350 triggers the trigger sensor 360, the trigger sensor 360 outputs a position signal to the controller, the controller controls the winding displacement motor to rotate reversely, and the winding displacement swing arm 330 moves reversely to perform reverse winding displacement (i.e. when the spool 230 can perform the next layer of cable winding). That is, when the winding displacement motor drives the winding displacement swing arm 330 to perform winding displacement, the position sensor 350 triggers the trigger sensor 360 to output a signal to the controller, the controller outputs a reverse rotation signal to the winding displacement motor, and the winding displacement motor moves reversely to move the winding displacement swing arm 330 left and right until winding is completed. The distance of the swinging of the flat cable swing arm 330 is completed by the position sensor 350, the trigger sensor 360 and the controller, and the swinging distance of the flat cable swing arm 330 can be changed by adjusting the size of the position sensor 350, so that the winding reels with different specifications can be wound. Further, in the present embodiment, the position sensor 350 may be provided as an existing position sensing sheet. In addition, the wire arranging swing arm 330 may be provided with one position sensing piece, or the two sides of the wire arranging swing arm 330 may be provided with one position sensing piece, so that the position sensing pieces correspond to the two sides of the wire spool.
In addition, as shown in fig. 1, the winding device of the winding load further includes a base structure 100, and the wire outlet mechanism 400, the wire arranging mechanism 300 and the winding mechanism 200 are all disposed on the base structure 100, that is, the winding bracket 210, the wire arranging base and the reel bracket are all disposed on the base structure 100. Thus, a mounting seat is provided for the wire outlet mechanism 400, the wire arrangement mechanism 300 and the wire winding mechanism 200, the whole structure is arranged as a whole, and the whole structure is convenient to mount, manufacture, move and carry. In addition, an emergency stop switch, a start switch and a reset switch connected with the controller may be further provided on the base structure 100. In addition, the controller may be provided on the base structure 100 or may be provided integrally with the wire winding bracket 210. Because the winding bracket 210 is located at a high position (for winding the wire spool 230 at a high position), the space is large, which is convenient for installing the controller and connecting the winding motor, the counter, the motor speed regulator, and other electronic devices with the controller. Moreover, the control system may be implemented with a PLC or other electrical system.
In addition, as shown in fig. 4, the wire outlet mechanism 400 further includes a wheel set 440 disposed on the base structure 100, and the wheel set 440 is used to adjust the cable redundancy on the wire outlet wheel 420. By providing the wheel set 440, the redundancy of the cable in the winding process can be adjusted, so that the cable on the wire-outgoing wheel 420 maintains a certain tension in the winding process. That is, the wheel set 440 may be used to pull the cable from the take-off wheel 420 through the routing arm 330 to the spool 230 for increasing the tension of the cable during the winding process. Also, the wheel set 440 may be disposed opposite the wire arranging mechanism 300 and the wire winding mechanism 200 and outside the base structure 100 such that the wheel set 440 is located below the wire outlet wheel 420. In addition, the wire outlet mechanism 400 further includes a hinge structure 450 disposed on the base structure 100, and a pressing plate 430 disposed on the hinge structure 450, where the pressing plate 430 is pressed against the wire outlet wheel 420. The damping structure formed by the hinge structure 450 and the pressing plate 430 can compress the wire outlet wheel 420, so that the wire outlet wheel 420 is prevented from being too loose in the wire outlet process, the cable 10 can be tensioned, and the tight winding of the cable is ensured.
The winding device of the winding load has the following working process: the wire outlet wheel 420 around which the cable 10 is wound is supported on the wire wheel support 410 by a wire wheel shaft, the wire outlet wheel 420 is pressed by the pressing plate 430 and the hinge structure 450, and the cable 10 on the wire outlet wheel 420 passes through the cycloid holes on the wheel group 440 and the wire arranging swing arm 330. Then, the controller controls the traverse motor to drive the traverse swing arm 330 to reset by pressing a reset switch on the base structure 100. Then, the spool 230 to be wound is mounted on the winding motor output shaft, and the cable passing through the cycloid hole of the winding displacement swing arm 330 is fixed to the spool 230, and the initial winding position of the cable is located at the spool end cap position at one side of the spool 230. Then, the start switch is pressed down, the controller controls the winding motor to rotate to start winding and output a speed signal to the controller, the controller drives the winding motor to operate after converting, so that the winding motor and the winding motor operate synchronously, the winding motor drives the winding swing arm 330 to swing and send wires, and each time the winding motor rotates for one circle, the winding swing arm 330 moves a cable wire diameter distance, and meanwhile, when the position sensor 350 arranged on the winding swing arm 330 senses that the winding swing arm 330 reaches a preset position (for example, the winding swing arm 330 moves to an alignment position with the end cover of the other side of the winding reel), the position sensor 350 triggers the trigger sensor 360, the trigger sensor 360 outputs a signal to the controller, and the controller can control the winding motor to reversely rotate to drive the winding swing arm 330 to reversely move, so as to drive the winding swing arm 330 to swing the winding back and forth. When the accumulated number of revolutions of the winding displacement motor reaches the set number of revolutions of the counter 260, the counter 260 outputs information to the controller, and the controller cuts off the power supply of the equipment, so that the winding motor and the winding displacement motor synchronously stop running, and the wire spool 230 with the wound wire can be detached from the output shaft of the winding motor to complete the winding work of a winding load. In the winding process, if an emergency situation is met, the emergency stop switch can be pressed to stop the machine in the emergency situation.
The winding device for the winding load provided by the invention has the advantages that the winding process is fully automatic, the winding efficiency is greatly improved, and the efficiency is 8-10 times that of the traditional technology; the number of windings is automatically counted and controlled by arranging the counter and the related sensor, so that the number of windings is accurate, the winding length is stable, and the adjustment is convenient; by arranging the tensioning structure, the cable tensioning force is constant in the winding process, and the cable winding is ensured to be regular and compact; the whole winding process realizes automation, reduces manual intervention and obviously reduces labor intensity; and the winding load cost is reduced.
Further, it is also to be understood that, in the present embodiment, the positional relationship indicated by the terms "lower", "upper", "front", "rear", "left", "right", "inner", "outer", "top", "bottom", "one side", "another side", "one end", "the other end", and the like are based on the positional relationship shown in the drawings; the terms "first," "second," and the like are used to distinguish between different structural components. These terms are only used to facilitate the description of the invention and to simplify the description, and should not be construed as limiting the invention.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The above examples illustrate only a few embodiments of the invention, which are described in detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (10)
1. The winding device of the winding load is characterized by comprising an outgoing line mechanism, a winding mechanism and a control system which are sequentially arranged;
the wire outlet mechanism comprises a wire wheel bracket and a wire outlet wheel which is arranged on the wire wheel bracket and used for winding and unwinding a cable;
the winding mechanism comprises a winding bracket, a wire spool and a first driving mechanism, wherein the wire spool is arranged on the winding bracket and used for winding a cable, and the first driving mechanism is connected with the wire spool and used for driving the wire spool to rotate so as to perform winding;
the wire arranging mechanism comprises a wire arranging base, a wire arranging swing arm and a second driving mechanism, wherein the wire arranging swing arm is arranged on the wire arranging base in a sliding manner and is parallel to the axis of the wire spool, and the second driving mechanism is connected with the wire arranging swing arm and is used for driving the wire arranging swing arm to reciprocate on the wire arranging base so as to carry out wire arranging;
the control system comprises a controller connected with the first driving mechanism and the second driving mechanism and a wire arranging position detection mechanism, the controller is used for controlling the reciprocating speed of the wire arranging swing arm to be adaptive to the rotating speed of the wire spool so that a cable is wound on the wire spool according to a preset winding rule, and the wire arranging position detection mechanism comprises a position sensor and a trigger sensor; the position sensor sends a trigger signal when the flat cable swing arm moves to correspond to the preset position of the wire spool; the trigger sensor responds to the trigger signal and transmits the trigger signal to the controller, and the controller controls the second driving mechanism to drive the flat cable swinging arm to perform reversing movement according to the trigger signal; the control system further comprises a second sensor arranged on the output shaft of the winding motor, the second sensor is connected with the controller, and the controller controls the output rotating speed of the winding motor according to the output rotating speed of the winding motor obtained by the second sensor so that the reciprocating speed of the winding swing arm is matched with the rotating speed of the wire spool.
2. The wire winding device of a wire winding load according to claim 1, wherein the wire-arranging base comprises a base plate and a wire-arranging slide rail arranged on the base plate;
the flat cable swinging arm comprises a flat cable sliding block which is arranged on the flat cable sliding rail in a sliding way and connected with the second driving mechanism, and a swinging arm main body which is arranged on the flat cable sliding block, wherein cycloid holes for penetrating cables are formed in the swinging arm main body.
3. The winding device of a winding load according to claim 1, wherein the position sensor is provided as one or two of the position sensing pieces on the winding displacement swing arm, the position sensing pieces corresponding to both sides of the spool.
4. The winding device of the winding load according to claim 1, wherein the position sensor is disposed on the winding displacement swing arm and corresponds to the spool, and the trigger sensor is disposed on the winding displacement base and corresponds to the position sensor.
5. The winding device of a winding load according to claim 1, wherein the first driving mechanism is provided as a winding motor;
the control system further comprises a counter and a motor speed regulator, and the controller is connected with the winding motor through the counter and the motor speed regulator.
6. The winding apparatus of claim 5, wherein the control system further comprises a turn sensor disposed on the output shaft of the wound motor, the turn sensor being coupled to the counter.
7. The winding device of a winding load according to claim 1, wherein the second driving mechanism is provided as a winding displacement motor.
8. The wire-wound load wire-winding device of any one of claims 1-7, further comprising a base structure, wherein the wire-out mechanism, the wire-arranging mechanism, and the wire-winding mechanism are all disposed on the base structure.
9. The wire-wound load wire-winding device of claim 8, wherein the wire-out mechanism further comprises a wheel set disposed on the base structure, the wheel set for adjusting cable redundancy on the wire-out wheel.
10. The wire winding device of claim 8, wherein the wire-out mechanism further comprises a hinge structure disposed on the base structure, and a pressure plate disposed on the hinge structure, the pressure plate being pressed against the wire-out wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711353466.XA CN108016937B (en) | 2017-12-15 | 2017-12-15 | Winding device of winding load |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711353466.XA CN108016937B (en) | 2017-12-15 | 2017-12-15 | Winding device of winding load |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108016937A CN108016937A (en) | 2018-05-11 |
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| CN110422686A (en) * | 2019-08-30 | 2019-11-08 | 深圳爱克莱特科技股份有限公司 | Automatic coil winding machine |
| CN114400141A (en) * | 2022-01-21 | 2022-04-26 | 新华都特种电气股份有限公司 | Transformer winding production equipment and control method thereof |
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| CN2060437U (en) * | 1988-12-09 | 1990-08-15 | 张文明 | Electronic measuring cable-removing apparatus |
| TW200827278A (en) * | 2006-12-29 | 2008-07-01 | Tatung Co Ltd | Figure-8 pattern winding machine |
| CN105858332A (en) * | 2016-04-26 | 2016-08-17 | 磐安县科力软管有限公司 | Automatic winding-up device |
| CN205906809U (en) * | 2016-08-23 | 2017-01-25 | 浙江三科线缆有限公司 | Traversing device |
| CN206069073U (en) * | 2016-08-30 | 2017-04-05 | 天津市旺恒科技有限公司 | A kind of cable winding system |
| CN206203560U (en) * | 2016-08-30 | 2017-05-31 | 嘉兴市天信电线有限公司 | Cable winding machine |
| CN107128739A (en) * | 2017-06-29 | 2017-09-05 | 湖北红旗中益特种线缆有限责任公司 | A kind of cable packing device |
| CN207792311U (en) * | 2017-12-15 | 2018-08-31 | 京信通信系统（中国）有限公司 | Around the bobbin winder device of linear load |
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2017
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2060437U (en) * | 1988-12-09 | 1990-08-15 | 张文明 | Electronic measuring cable-removing apparatus |
| TW200827278A (en) * | 2006-12-29 | 2008-07-01 | Tatung Co Ltd | Figure-8 pattern winding machine |
| CN105858332A (en) * | 2016-04-26 | 2016-08-17 | 磐安县科力软管有限公司 | Automatic winding-up device |
| CN205906809U (en) * | 2016-08-23 | 2017-01-25 | 浙江三科线缆有限公司 | Traversing device |
| CN206069073U (en) * | 2016-08-30 | 2017-04-05 | 天津市旺恒科技有限公司 | A kind of cable winding system |
| CN206203560U (en) * | 2016-08-30 | 2017-05-31 | 嘉兴市天信电线有限公司 | Cable winding machine |
| CN107128739A (en) * | 2017-06-29 | 2017-09-05 | 湖北红旗中益特种线缆有限责任公司 | A kind of cable packing device |
| CN207792311U (en) * | 2017-12-15 | 2018-08-31 | 京信通信系统（中国）有限公司 | Around the bobbin winder device of linear load |
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