CN203610973U - Production line of air conditioner heat exchanger assembly - Google Patents
Production line of air conditioner heat exchanger assembly Download PDFInfo
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- CN203610973U CN203610973U CN201320854720.5U CN201320854720U CN203610973U CN 203610973 U CN203610973 U CN 203610973U CN 201320854720 U CN201320854720 U CN 201320854720U CN 203610973 U CN203610973 U CN 203610973U
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- 238000001514 detection method Methods 0.000 claims description 26
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- 238000005507 spraying Methods 0.000 claims description 9
- 238000003466 welding Methods 0.000 claims description 9
- 238000010030 laminating Methods 0.000 claims description 6
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- 230000000694 effects Effects 0.000 description 7
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- 230000004048 modification Effects 0.000 description 1
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- 230000001737 promoting effect Effects 0.000 description 1
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Abstract
The utility model provides a production line of an air conditioner heat exchanger assembly. The production line comprises a punch press waste material collection device, a high-speed fin punch press, a pipe expander and a pipe expansion size detector which is installed on the pipe expander, which are sequentially arranged; the production line also comprises a differential chain plate line and an expansion drying handling mechanical arm, wherein the differential chain plate line with a line body front end being attached to a line body tail end of the pipe expander is aligned to the high-speed fin punch press; the expansion drying handling mechanical arm is installed on the line body tail end of the pipe expander and moves between the pipe expander and the differential chain plate line; devices of the subsequent procedures are sequentially distributed from the front end to the tail end of the line body of the differential chain plate line; a carrying tool plate is arranged on the differential chain plate line and used for clamping a heat exchanger assembly. The devices of various procedures are connected together through the differential chain plate line, and the heat exchanger assembly is transported on the differential chain plate line through the carrying tool plate so as to realize the movement of the heat exchanger assembly among the devices of various procedures, so that the manual handling process can be avoided by transporting the heat exchanger assembly through the differential chain plate line, and the labor intensity of operators can be alleviated.
Description
Technical field
The utility model relates to air heat exchanger production technical field, particularly a kind of production line of air-condition heat exchanger assembly.
Background technology
Heat exchanger is the equipment for realizing exchange heat between cold fluid and hot fluid, also referred to as heat exchanger.
Air-condition heat exchanger is finned heat exchanger normally, and operation in process of production comprises: punching fin, bend long U pipe, bend little U elbow, poling, expand tube, oven dry, the little U elbow of assembling, weld little U elbow, elbow is arranged detections, remove the interior dust of heat exchange manifold.Process equipment is by unit single process operation, mainly comprises: high speed fin punch press, long U pipe bender, electric tube expander, expand tube size detection machine, swollen baking handling machinery arm, dryer, elbow automatic assembling machine, elbow arrange detection machine, automatic nitrogen-charging machine, automatic welding machine, automatic dust remover, automatic code spraying, automatic stacking machine etc.At present, each production process is relatively independent, and material transportation is by a dead lift.
Because each production process is relatively independent, the processing of heat exchanger assembly needs operator constantly between each operation, material to be carried, and has wasted greatly the labour intensity of operation.
Therefore, how providing a kind of production line of air-condition heat exchanger assembly, avoid a dead lift, to reduce operator's labour intensity, is the current technical issues that need to address of those skilled in the art.
Utility model content
The purpose of this utility model is to provide a kind of production line of air-condition heat exchanger assembly, avoids a dead lift, to reduce operator's labour intensity.
For solving the problems of the technologies described above, the utility model provides following technical scheme:
A production line for air-condition heat exchanger assembly, it comprises:
In turn arrange high speed fin punch press, electric tube expander and be arranged on the expand tube size detection machine on described electric tube expander line body;
With described high speed fin punch press alignment, and the differential chain printed line of the line body tail end of its line body head end and described electric tube expander laminating;
Be arranged on described electric tube expander line body tail end, and the swollen baking convey mechanical arm moving between described electric tube expander and differential chain printed line;
Caudad be furnished with successively dryer, elbow automatic assembling machine, elbow arrange detection machine, automatic nitrogen-charging machine, automatic welding machine, automatic dust remover, automatic code spraying and automatic stacking machine from described differential chain printed line line body head end;
Be arranged on described differential chain printed line, for clamping the working plate of packing of heat exchanger assembly.
Preferably, in above-mentioned production line, described differential chain printed line comprises:
For delivery of the described transmission line body of packing working plate, described transmission line body comprise by described differential chain printed line head end caudad transmission carrier chain and by tail end the chain that returns to head end transmission;
Be arranged on the head end lift of described transmission line body end, and this head end lift and the laminating of described electric tube expander;
Be arranged on the end lift of described transmission line body the other end, and described head end lift and end lift all can be connected with described carrier chain in the time of the first station, when the second station, be connected with the described chain that returns.
Preferably, in above-mentioned production line, described head end lift and end lift include:
In the time of the first station, be connected with described carrier chain, in the time of the second station, return to described the chain transmission mechanism that chain is connected;
For driving described chain transmission mechanism at described carrier chain and returning to the driving cylinder that interchain moves.
Preferably, in above-mentioned production line, described differential chain printed line also comprises:
With each processing apparatus corresponding layout one by one, and for the described working plate of packing is packed to the location lifting body that working plate departs from described carrier chain described in positioning and making.
Preferably, in above-mentioned production line, described location lifting body comprises:
First stop cylinder for what pack that working plate moves described in stopping;
Be used for packing described in supporting the top board of working plate;
Be connected with described top board, for driving described movement of roof so that described in pack the jacking cylinder that working plate departs from described carrier chain;
Be positioned at described top board and stop that away from described first second of cylinder one side stops cylinder.
Preferably, in above-mentioned production line, described in pack working plate and comprise:
The base plate transporting on described differential chain printed line;
Be arranged on the clamping plate bearing on described base plate;
Be arranged on the strap on described clamping plate bearing;
Can coordinate to clamp with described strap the ambulatory splint of heat exchanger assembly.
Preferably, in above-mentioned production line, described clamping plate bearing is two, and described strap is fixed by screws on two described clamping plate bearings.
Preferably, in above-mentioned production line, described ambulatory splint is hinged by connecting rod and clamping plate supporting seat, and described clamping plate supporting seat is fixed on described base plate.
Preferably, in above-mentioned production line, described clamping plate supporting seat and connecting rod are two, and two connecting rods are connected with connecting rod by guide rod, described connecting rod by push rod with promote cylinder and be connected.
Preferably, in above-mentioned production line, on described strap and described ambulatory splint, all offer heat radiation through hole.
Preferably, in above-mentioned production line, described in pack working plate and also comprise the cushion block being arranged on described base plate, described cushion block is step boss.
Preferably, in above-mentioned production line, on described cushion block, offer locating hole, on described base plate, be provided with the positioning convex coordinating with described locating hole.
Preferably, in above-mentioned production line, the base of described electric tube expander is transmission line formula circulation base, and described expand tube size detection machine is arranged between described electric tube expander and described swollen baking convey mechanical arm.
The utility model provides a kind of production line of air-condition heat exchanger assembly, comprising: in turn arrange high speed fin punch press, electric tube expander and be arranged on the expand tube size detection machine on electric tube expander line body; With high speed fin punch press alignment, and the differential chain printed line of the line body tail end of its line body head end and electric tube expander laminating; Be arranged on electric tube expander line body tail end, and the swollen baking convey mechanical arm moving between electric tube expander and differential chain printed line; Caudad be furnished with successively dryer, elbow automatic assembling machine, elbow arrange detection machine, automatic nitrogen-charging machine, automatic welding machine, automatic dust remover, automatic code spraying and automatic stacking machine from differential carrier bar line line body head end; Be arranged on differential chain printed line, for clamping the working plate of packing of heat exchanger assembly.
In process of production, the raw material of heat exchanger assembly passes through high speed fin punch press and electric tube expander successively, and detects by the size that is arranged on the expand tube size detection machine heat exchanger assembly on electric tube expander line body.Then by swollen baking convey mechanical arm, the qualified heat exchanger assembly of detection is transported to and is arranged on packing on working plate on differential chain printed line, and under the transportation of differential chain printed line successively by dryer, elbow automatic assembling machine, elbow arrange detection machine, automatic nitrogen-charging machine, automatic welding machine, automatic dust remover, automatic code spraying and automatic stacking machine, thereby complete the production of air-condition heat exchanger assembly.The application links together existing each processing apparatus by differential chain printed line, and heat exchanger assembly is transported on differential chain printed line by packing working plate, move between each processing apparatus to realize heat exchanger assembly, by the transportation of differential chain printed line heat exchanger assembly, avoid the process of a dead lift, therefore, effectively reduce operator's labour intensity.
Accompanying drawing explanation
The production line front view of the air-condition heat exchanger assembly that Fig. 1 provides for the utility model embodiment;
The production line structural representation of the air-condition heat exchanger assembly that Fig. 2 provides for the utility model embodiment;
The structural representation of the lift that Fig. 3 provides for the utility model embodiment;
The structural representation of the differential chain printed line that Fig. 4 provides for the utility model embodiment;
Fig. 5 is the partial enlarged drawing of Fig. 4;
The structural representation of packing working plate that Fig. 6 provides for the utility model embodiment;
Another structural representation of packing working plate that Fig. 7 provides for the utility model embodiment;
Poling, expand tube, expand tube that Fig. 8 provides for the utility model embodiment detect station structure schematic diagram.
Wherein, 1 is scrap collecting device for punch press, 2 is high speed fin punch press, 3 is electric tube expander, 301 is conveyer line, 302 is circulation base, 4 is expand tube size detection machine, 5 is swollen baking convey mechanical arm, 6 is dryer, 7 is elbow automatic assembling machine, 8 is the elbow detection machine of arranging, 9 is automatic nitrogen-charging machine, 10 is automatic welding machine, 11 is automatic dust remover, 12 is automatic code spraying, 13 is differential chain printed line, 131 for returning to chain, 132 is carrier chain, 133 is top board, 134 is first to stop cylinder, 135 is chain transmission mechanism, 136 is push rod, 137 for driving cylinder, 14 is automatic stacking machine, 15 for packing working plate, 151 is strap, 152 is ambulatory splint, 153 is connecting rod, 154 is cushion block, 155 is base plate, 156 is positioning convex, 157 is connecting rod, 158 is clamping plate bearing, 159 is clamping plate supporting seat, 16 is heat exchanger assembly, 161 is the mouth of pipe.
The specific embodiment
Core of the present utility model is to provide a kind of production line of air-condition heat exchanger assembly, avoids a dead lift, to reduce operator's labour intensity.
In order to make those skilled in the art person understand better the utility model scheme, below in conjunction with drawings and embodiments, the utility model is described in further detail.
Please refer to shown in Fig. 1 and Fig. 2, the utility model embodiment discloses a kind of production line of air-condition heat exchanger assembly, and it comprises: scrap collecting device for punch press 1, high speed fin punch press 2, the electric tube expander 3 of arranging in turn and be arranged on expand tube size detection machine 4 on electric tube expander 3 line bodies, also have swollen baking convey mechanical arm 5, dryer 6, elbow automatic assembling machine 7, elbow arrange detection machine 8, automatic nitrogen-charging machine 9, automatic welding machine 10, automatic dust remover 11, automatic code spraying 12 and automatic stacking machine 14.The said equipment is heat exchanger assembly 16 equipment of each operation in process of production, it is equipment of the prior art, and the effect of its correspondence is all identical with existing effect, therefore, specifically do not introduce each processing apparatus (herein at this, arrange detection machine 8, automatic nitrogen-charging machine 9, automatic welding machine 10, automatic dust remover 11, automatic code spraying 12 and automatic stacking machine 14 of dryer 6, elbow automatic assembling machine 7, elbow is all called processing apparatus, and the processing apparatus of present specification is all by this regulation) structure and effect.
On this basis, for fear of operator, heat exchanger assembly 16 is carried between each processing apparatus, on the production line of the air-condition heat exchanger assembly 16 providing in the application, emphasis also comprises and the differential chain printed line 13 of above-mentioned high speed fin punch press 2 alignment, and the laminating of the line body tail end of the line body head end of this differential chain printed line 13 and electric tube expander 3.And above-mentioned swollen baking convey mechanical arm 5 is arranged on the line body tail end of electric tube expander 3, and can between electric tube expander 3 and differential chain printed line 13, move, the working range of this swollen baking convey mechanical arm 5 covers electric tube expander 3 and differential chain printed line 13.
In order to guarantee that air-condition heat exchanger assembly 16 transports on differential chain printed line 13, this production line also comprises and being arranged on differential chain printed line 13, packs working plate 15 for what clamp heat exchanger assembly 16.In process, heat exchanger assembly 16 is placed on and is packed on working plate 15, and transportation on differential chain printed line 13.
In process of production, the raw material of heat exchanger assembly 16 passes through high speed fin punch press 2 and electric tube expander 3 successively, and detects by the size that is arranged on the expand tube size detection machine 4 heat exchanger assemblies 16 on electric tube expander 3 line bodies.Then by swollen baking convey mechanical arm 5, the qualified heat exchanger assembly 16 of detection is transported to and is arranged on packing on working plate 15 on differential chain printed line 13, and under the transportation of differential chain printed line 13 successively by dryer 6, elbow automatic assembling machine 7, elbow arrange detection machine 8, automatic nitrogen-charging machine 9, automatic welding machine 10, automatic dust remover 11, automatic code spraying 12 and automatic stacking machine 14, thereby complete the production of air-condition heat exchanger assembly 16.
The application links together existing each processing apparatus by differential chain printed line 13, and heat exchanger assembly 16 is transported on differential chain printed line 13 by packing working plate 15, move between each processing apparatus to realize heat exchanger assembly 16, by the transportation of differential chain printed line 13 heat exchanger assemblies 16, avoid the process of a dead lift, therefore, effectively reduce operator's labour intensity.
In addition, the transportation by differential chain printed line 13 in the application can effectively reduce the number of times that heat exchanger assembly 16 is carried, and therefore, also can improve the quality of the heat exchanger assembly 16 of having produced.
As shown in Figure 3-Figure 5, in specific embodiment, this differential chain printed line 13 comprises: transmission line body, head end lift and end lift three parts.
Wherein, transmission line body can be carried and pack working plate 15, shifts between each processing apparatus so that pack working plate 15.Particularly, this transmission line body comprises carrier chain 132 and returns to chain 131.The throughput direction of above-mentioned carrier chain 132 is by the caudad transmission of differential chain printed line 13 head ends, is about to pack working plate 15 and is transported to automatic stacking machine 14 places by the tail end of electric tube expander 3; Return to chain 131 and be end by differential chain printed line 13 to head end transmission, i.e. the tail end direction transmission to electric tube expander 3 by automatic stacking machine 14 places.Can make multiple working plates 15 round transports on differential chain printed line 13 simultaneously of packing by carrier chain 132 and the setting of returning to chain 131, to enhance productivity.
Above-mentioned head end lift is arranged on transmission line body end, and fits with electric tube expander 3; And end lift is arranged on transmission line body the other end, i.e. the head end of head end lift in differential chain printed line 13, and the end of end lift in differential chain printed line 13.Particularly, head end lift and end lift all have in the time of the first station and are connected with above-mentioned carrier chain 132, and in the time of the second station with the state that returns to chain 131 and be connected.By the lifting process of head end lift and end lift, can realize and pack working plate 15 at carrier chain 132 and return to the conversion between chain 131.
In one embodiment, head end lift and end lift are set to identical structure, and concrete includes: chain transmission mechanism 135 and driving cylinder 137.Wherein, this chain transmission mechanism 135 has in the time of the first station carrier chain 132 and is connected, and in the time of the second station with two states that return to chain 131 and be connected.The drive unit that above-mentioned driving cylinder 137 is changed between the first station and the second station for chain drive-belt transmission mechanism 135.
Above-mentioned chain transmission mechanism 135 comprises transmission chain and is located at the frame in transmission chain outside, and transmission chain winding is on sprocket wheel, and sprocket wheel is erected in frame by sprocket shaft, be connected with frame, above-mentioned driving cylinder 137 is connected with frame, to drive transmission chain to move between the first station and the second station.Particularly, this first station is in height higher than the second station position, and this driving cylinder 137 is Rodless cylinder.Preferably, above-mentioned frame is connected with sliding sleeve, and sliding sleeve is slidably set in vertical rod, can guarantee the stable elevation of chain transmission mechanism 135 by sliding sleeve and vertical rod are set.In order further to improve the stable elevation of chain transmission mechanism 135, vertical rod is set to multiple, so that chain transmission mechanism 135 is connected with vertical rod by multiple spot.
When production, heat exchanger assembly 16 is after packing and placing on working plate 15, the chain transmission mechanism 135 of the head end lift of differential chain printed line 13 is connected with carrier chain 132, and carry backward under the conveying of carrier chain 132, until after machining and heat exchanger assembly 16 being taken out, this chain transmission mechanism 135 is driving under the effect of cylinder 137 and is returning to chain 131 and be connected, and by packing working plate 15 and be transported to the head end of differential chain printed line 13, works next time.Preferably, pack working plate 15 for multiple.
Head end lift provided herein and the core of end lift are the conversions realizing between the first station and the second station; and for concrete conversion regime also can by feed screw nut mode drive, as long as can realize above-mentioned purpose any improvement on this basis all in protection domain.
The differential chain printed line 13 providing in the embodiment of the present application also comprises for positioning packing working plate 15, and by its picking-up so that it departs from the location lifting body of carrier chain 132.In order to guarantee the stable processing of each processing apparatus heat exchanger assembly 16, location lifting body is set to multiple, and with each processing apparatus corresponding layout one by one.When work, in the time that clamping has packing working plate 15 and being transported to arbitrary processing apparatus of heat exchanger assembly 16, corresponding location lifting body action, will pack frock 15 jack-up, until make it depart from carrier chain 132, and then process by this processing apparatus heat exchanger assembly 16.By pushing up from carrier chain 132 and can avoid chain movement to make to pack the problem that working plate 15 is shaken packing working plate 15, thereby improve the positioning precision of heat exchanger assembly 16.
In preferred embodiment, above-mentioned location lifting body comprises: first stops that cylinder 134, top board 133, jacking cylinder and second stop cylinder.Wherein, first stop cylinder 134 for stop be transported to processing apparatus place by carrier chain 132 pack working plate 15, to realize the pre-determined bit of packing working plate 15 that clamping is had to heat exchanger assembly 16.Be transported to and require behind position when packing working plate 15, first stops that the piston rod of cylinder 134 is overhanging, packs working plate 15 and continues mobile to stop.When being transported to processing apparatus place, first stop that cylinder 134 is realized and being stopped after, the above-mentioned working plate 15 of packing is just positioned on top board 133, now start jacking cylinder, so that be positioned at packing working plate 15 jack-up and departing from carrier chain 132 on top board 133, meanwhile, second stops that cylinder starts to stop other to pack working plate 15 and is transported to this station, and impact is by the processing of packing the heat exchanger assembly 16 on working plate 15 of jack-up.Known by foregoing description, the front and back of top board 133 respectively have one to stop cylinder, to guarantee to be limited in the stability of packing working plate 15 on top board 133.
One of core of location lifting body in the application is to realize limit function, for example spacing fixture block, or the transportation that directly stops carrier chain 132 etc. all can realize spacing; Another core is to realize jack-up function, and such as feed screw nut etc. can be realized jack-up, therefore, combines all in protection domain as long as can realize the device of above-mentioned two core objects.
As shown in Figure 6 and Figure 7, further, in embodiment, the above-mentioned working plate 15 of packing specifically comprises: base plate 155, clamping plate bearing 158, strap 151 and ambulatory splint 152.Wherein, base plate 155, as the whole support platform of packing working plate 15, can transport on differential chain printed line 13, is connected on differential chain printed line 13.Clamping plate bearing 158 is fixed on base plate 155, and as the installing component of strap 151.Above-mentioned strap 151 is fixedly mounted on clamping plate bearing 158, coordinates with ambulatory splint 152 clamping that realizes heat exchanger assembly 16.It will be understood by those skilled in the art that, the object of packing working plate 15 providing in the application is to realize the clamping of heat exchanger assembly 16, therefore, also can be set to comprise base plate 155 and be arranged on two jaw cylinders realization clampings on base plate 155 packing working plate 15 in practice.
Particularly, above-mentioned clamping plate bearing 158 is two, and strap 151 is fixed by screws on these two clamping plate bearings 158.The stability clamping in order to improve heat exchanger assembly 16, is set to rectangular slab by strap 151, to improve the contact area of strap 151 and heat exchanger assembly 16.Guarantee by the support of two clamping plate bearings 158 stability that strap 151 is installed, in practice, the clamping plate bearing 158 of other numbers also can be set according to the length of strap 151.
Present specification also provides a kind of mode of ambulatory splint 152 activities, particularly, by hinged by connecting rod 157 and clamping plate supporting seat 159 above-mentioned ambulatory splint 152, and clamping plate supporting seat 159 is fixed on base plate 155, then by hinged to ambulatory splint 152 and connecting rod 157, and the other end of this connecting rod 157 is hinged on clamping plate supporting seat 159.Can rotate around connecting rod 157 and the pin joint of clamping plate supporting seat 159 by above-mentioned this ambulatory splint 152 that arranges.When work, first ambulatory splint 152 is separated with strap 151, then heat exchanger assembly 16 is placed between ambulatory splint 152 and strap 151, then releasing activity clamping plate 152, make ambulatory splint 152 under the effect of gravity, rotate around connecting rod 157 and the pin joint of clamping plate supporting seat 159, until be adjacent to heat exchanger assembly 16, and realize clamping.The mode of ambulatory splint 152 activities provided herein is simple in structure, and can clamp the heat exchanger assembly 16 of different size, therefore, can improve the scope of application of this production line.
Preferably, in the application, the shape and size of disclosed strap 151 and ambulatory splint 152 are all identical.For ambulatory splint 152 also can by air cylinder driven with realize near or away from strap 151, be arranged on by ambulatory splint 152 on the expansion link of cylinder, in expansion link telescopic process realize clamp or discharge.
Further in embodiment; clamping plate supporting seat 159 and connecting rod 157 are all set to two; when installation; the two ends of ambulatory splint 152 are connected with a clamping plate supporting seat 159 by connecting rod 157 respectively; guarantee the stability that ambulatory splint 152 is installed; and guarantee in ambulatory splint 152 active procedures, remain that clamping area is vertical with base plate 155.In addition, above-mentioned two connecting rods 157 are connected with connecting rod 153 by guide rod, and this connecting rod 153 is connected with promotion cylinder by push rod 136.Ambulatory splint 152 is hinged with connecting rod 157, and connecting rod 157 is connected with guide rod, and guide rod is connected with connecting rod 153, and therefore, in the time promoting cylinder promotion push rod 136, correspondingly, connecting rod 157 can move, thereby drives ambulatory splint 152 to move.By said process, can avoid the artificial process that ambulatory splint 152 is separated with strap 151, realize mechanically actuated to change heat exchanger assembly 16.Preferably, in the time that ambulatory splint 152 and strap 151 are fitted, connecting rod 157 and guide rod are all towards ambulatory splint 152.Particularly, this promotion cylinder is arranged on chain transmission mechanism 135.Preferably, above-mentioned connecting rod 157 and guide rod are integral type structure, are curved bar.
In order further to guarantee the stability of ambulatory splint 152 in rotation process, also comprise that one end is direct and ambulatory splint 152 is hinged, and the hinged short straight rod of the other end and clamping plate supporting seat 159, preferably, this short straight rod is also two, and is arranged on the two ends of clamping plate supporting seat 159.
In the time that needs clamp heat exchanger assembly 16, promote cylinder and promote push rod 136 to the direction near ambulatory splint 152, thereby make connecting rod 153 drive ambulatory splint 152 to the direction motion away from strap 151, ambulatory splint 152 is separated with strap 151.Then heat exchanger assembly 16 is placed between strap 151 and ambulatory splint 152, then makes to promote cylinder and shrink, so that ambulatory splint 152 moves to strap 151 directions, until clamp heat exchanger assembly 16.
In production process, be transported to after the end lift of differential chain printed line 13 when packing working plate 15, automatic stacking machine 14 is caught heat exchanger assembly 16, promote cylinder and promote push rod 136, ambulatory splint 152 is pushed away to heat exchanger assembly 16, and after heat exchanger assembly 16 is released, automatic stacking machine 14 is taken away again, be deposited on prepositioned fork plate, complete the processing of a heat exchanger assembly 16.
In order to guarantee the quality of heat exchanger assembly 16, on ambulatory splint 152 and strap 151, all offer heat radiation through hole, to avoid heat exchanger assembly 16 when through baking operation, not dry phenomenon is dried in holding portion.Number and shape for heat radiation through hole are not done concrete restriction at this.
In order further to optimize technique scheme, the working plate 15 of packing in the application also comprises the cushion block 154 being arranged on base plate 155, and this cushion block 154 is step boss.By step boss is set on base plate 155, for supporting the heat exchanger assembly 16 being formed by two kinds of different heat exchanger fins of height, concordant to guarantee the upper end mouth of pipe 161 of the heat exchanger assembly 16 forming.Difference in height for step boss can be set according to the difference in height of differing heights heat exchanger fin.
In actual production, operator has offered locating hole on cushion block 154, correspondingly, is provided with the positioning convex 156 coordinating with this locating hole on base plate 155.Install when cushion block 154 by above-mentioned being arranged on, positioning convex 156 is penetrated in this locating hole, to realize location and the installation to cushion block 154.Shape and size for locating hole and positioning convex 156 can be set according to the size of cushion block 154.
As shown in Figure 8, on the basis of technique scheme, in the application, the base of electric tube expander 3 is set to transmission line formula circulation base, and transmission line 301 is set on base.In the application, expand tube size detection machine 4 is arranged between electric tube expander 3 and swollen baking convey mechanical arm 5.Particularly, transmission line 301 is divided into four sections, expand tube size detection machine 4 is positioned at the 3rd section of transmission line 301, and swollen baking convey mechanical arm 5 is placed in the 4th section.
In production process, operator is put on the circulation base 302 on transmission line 301 first paragraphs, and under the conveying of transmission line 301, makes heat exchanger assembly 16 pass through successively the operations such as expand tube, expand tube size detection, swollen baking carrying after copper pipe and fin are prepared.If it is abnormal that expand tube size detection machine 4 detects size, give the alarm and remind operator to adjust.
As seen in Figure 1, can be only A, B, C and tri-setting operation persons of operation place of D in the application, therefore, the very big number that has reduced operator, has saved labour.
In this description, each embodiment adopts the mode of going forward one by one to describe, and what each embodiment stressed is and the difference of other embodiment, between each embodiment identical similar part mutually referring to.
To the above-mentioned explanation of the disclosed embodiments, make professional and technical personnel in the field can realize or use the utility model.To be apparent for those skilled in the art to the multiple modification of these embodiment, General Principle as defined herein can, in the situation that not departing from spirit or scope of the present utility model, realize in other embodiments.Therefore, the utility model will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (13)
1. a production line for air-condition heat exchanger assembly, is characterized in that, comprising:
In turn arrange high speed fin punch press (2), electric tube expander (3) and be arranged on the expand tube size detection machine (4) on described electric tube expander (3) line body;
With described high speed fin punch press (2) alignment, and the differential chain printed line (13) of the line body tail end of its line body head end and described electric tube expander (3) laminating;
Be arranged on described electric tube expander (3) line body tail end, and the swollen baking convey mechanical arm (5) of motion between described electric tube expander (3) and differential chain printed line (13);
Caudad be furnished with successively dryer (6), elbow automatic assembling machine (7), elbow arrange detection machine (8), automatic nitrogen-charging machine (9), automatic welding machine (10), automatic dust remover (11), automatic code spraying (12) and automatic stacking machine (14) from described differential chain printed line (13) line body head end;
Be arranged on described differential chain printed line (13) upper, pack working plate (15) for what clamp heat exchanger assembly (16).
2. production line according to claim 1, is characterized in that, described differential chain printed line (13) comprising:
For delivery of the described transmission line body of packing working plate (15), described transmission line body comprises by the caudad carrier chain of transmission (132) and return to chain (131) to head end transmission by tail end of described differential chain printed line (13) head end;
Be arranged on the head end lift of described transmission line body end, and this head end lift and described electric tube expander (3) laminating;
Be arranged on the end lift of described transmission line body the other end, and described head end lift and end lift all can be connected with described carrier chain (132) in the time of the first station, when the second station with described in return to chain (131) and be connected.
3. production line according to claim 2, is characterized in that, described head end lift and end lift include:
In the time of the first station, be connected with described carrier chain (132), in the time of the second station with described in return to the chain transmission mechanism (135) that chain (131) is connected;
Be used for driving described chain transmission mechanism (135) at described carrier chain (132) and return to driving cylinder (137) mobile between chain (131).
4. production line according to claim 2, is characterized in that, described differential chain printed line (13) also comprises:
With each processing apparatus corresponding layout one by one, and for the described working plate (15) of packing is packed to the location lifting body that working plate (15) departs from described carrier chain (132) described in positioning and making.
5. production line according to claim 4, is characterized in that, described location lifting body comprises:
Be used for packing first of working plate (15) movement described in stopping and stop cylinder (134);
Be used for packing described in supporting the top board (133) of working plate (15);
Be connected with described top board (133), for driving described top board (133) motion so that described in pack the jacking cylinder that working plate (15) departs from described carrier chain (132);
Be positioned at described top board (133) and stop that away from described first second of cylinder (134) one sides stop cylinder.
6. production line according to claim 1, is characterized in that, described in pack working plate (15) and comprising:
At the base plate (155) of the upper transportation of described differential chain printed line (13);
Be arranged on the clamping plate bearing (158) on described base plate (155);
Be arranged on the strap (151) on described clamping plate bearing (158);
Can coordinate with described strap (151) ambulatory splint (152) to clamp heat exchanger assembly (16).
7. production line according to claim 6, is characterized in that, described clamping plate bearing (158) is two, and described strap (151) is fixed by screws on two described clamping plate bearings (158).
8. production line according to claim 6, is characterized in that, described ambulatory splint (152) is hinged by connecting rod (157) and clamping plate supporting seat (159), and described clamping plate supporting seat (159) is fixed on described base plate (155).
9. production line according to claim 8, it is characterized in that, described clamping plate supporting seat (159) and connecting rod (157) are two, and two connecting rods (157) are connected with connecting rod (153) by guide rod, described connecting rod (153) by push rod (136) with promote cylinder and be connected.
10. production line according to claim 6, is characterized in that, on described strap (151) and described ambulatory splint (152), all offers heat radiation through hole.
11. production lines according to claim 6, is characterized in that, described in pack working plate (15) and also comprise the cushion block (154) being arranged on described base plate (155), described cushion block (154) is step boss.
12. production lines according to claim 11, is characterized in that, described cushion block offers locating hole on (154), are provided with the positioning convex (156) coordinating with described locating hole on described base plate (155).
13. according to the production line described in claim 1-12 any one, it is characterized in that, the base of described electric tube expander (3) is transmission line formula circulation base, and described expand tube size detection machine (4) is arranged between described electric tube expander (3) and described swollen baking convey mechanical arm (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320854720.5U CN203610973U (en) | 2013-12-23 | 2013-12-23 | Production line of air conditioner heat exchanger assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320854720.5U CN203610973U (en) | 2013-12-23 | 2013-12-23 | Production line of air conditioner heat exchanger assembly |
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| Publication Number | Publication Date |
|---|---|
| CN203610973U true CN203610973U (en) | 2014-05-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320854720.5U Expired - Lifetime CN203610973U (en) | 2013-12-23 | 2013-12-23 | Production line of air conditioner heat exchanger assembly |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203610973U (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104723116A (en) * | 2013-12-23 | 2015-06-24 | 珠海格力电器股份有限公司 | Production line of heat exchanger subassemblies of air conditioners |
| CN104786067A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | Heat exchanger production line |
| CN105751060A (en) * | 2016-03-07 | 2016-07-13 | 河北航天振邦精密机械有限公司 | Valve plate grinding machine and processing method thereof |
| CN106216554A (en) * | 2016-08-15 | 2016-12-14 | 安徽天祥空调科技有限公司 | A kind of air-conditioning heat exchanger technique |
| CN106493252A (en) * | 2016-11-25 | 2017-03-15 | 合肥海尔空调器有限公司 | Tube Sheet of Heat Exchanger panel assembly apparatus and heat exchanger assembling pipe expanding equipment |
| CN106586529A (en) * | 2016-11-30 | 2017-04-26 | 武汉船舶通信研究所 | Conveying and locating device applicable to assembling of fins and automatic conveying system |
| CN108857178A (en) * | 2018-08-01 | 2018-11-23 | 苏州创思特自动化设备有限公司 | Wing changes production line |
| CN110722299A (en) * | 2019-11-26 | 2020-01-24 | 珠海格力电器股份有限公司 | Positioning and clamping device and heat exchanger production line |
| CN112108884A (en) * | 2019-06-21 | 2020-12-22 | 珠海盾安热工科技有限公司 | Heat exchanger production system |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104723116A (en) * | 2013-12-23 | 2015-06-24 | 珠海格力电器股份有限公司 | Production line of heat exchanger subassemblies of air conditioners |
| CN104786067A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | Heat exchanger production line |
| CN105751060A (en) * | 2016-03-07 | 2016-07-13 | 河北航天振邦精密机械有限公司 | Valve plate grinding machine and processing method thereof |
| CN106216554A (en) * | 2016-08-15 | 2016-12-14 | 安徽天祥空调科技有限公司 | A kind of air-conditioning heat exchanger technique |
| CN106493252A (en) * | 2016-11-25 | 2017-03-15 | 合肥海尔空调器有限公司 | Tube Sheet of Heat Exchanger panel assembly apparatus and heat exchanger assembling pipe expanding equipment |
| CN106493252B (en) * | 2016-11-25 | 2019-03-01 | 合肥海尔空调器有限公司 | Tube Sheet of Heat Exchanger panel assembly apparatus and heat exchanger assemble pipe expanding equipment |
| CN106586529A (en) * | 2016-11-30 | 2017-04-26 | 武汉船舶通信研究所 | Conveying and locating device applicable to assembling of fins and automatic conveying system |
| CN106586529B (en) * | 2016-11-30 | 2019-01-18 | 武汉船舶通信研究所 | A kind of transmission positioning device and automatic transmission system suitable for fin assembling |
| CN108857178A (en) * | 2018-08-01 | 2018-11-23 | 苏州创思特自动化设备有限公司 | Wing changes production line |
| CN112108884A (en) * | 2019-06-21 | 2020-12-22 | 珠海盾安热工科技有限公司 | Heat exchanger production system |
| CN110722299A (en) * | 2019-11-26 | 2020-01-24 | 珠海格力电器股份有限公司 | Positioning and clamping device and heat exchanger production line |
| CN110722299B (en) * | 2019-11-26 | 2020-09-15 | 珠海格力电器股份有限公司 | Positioning and clamping device and heat exchanger production line |
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