CN2036081U - Moveable spray rust remover - Google Patents
Moveable spray rust remover Download PDFInfo
- Publication number
- CN2036081U CN2036081U CN 88218853 CN88218853U CN2036081U CN 2036081 U CN2036081 U CN 2036081U CN 88218853 CN88218853 CN 88218853 CN 88218853 U CN88218853 U CN 88218853U CN 2036081 U CN2036081 U CN 2036081U
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- spray gun
- pressure
- cleaning
- ore pulp
- hand spray
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Abstract
The moveable spray rust remover disclosed is a spraying device, which is composed of a high-pressure water supply system. An abrasive filler supply system is assembled on a simple device which can move discretionally, composed of the connection of a high-pressure water rubber pipe and a hand spray gun and the connection of an ore pulp rubber pipe and the hand spray gun, and the hand spray gun is composed of a gun body, a solenoid switch and a nozzle. The hand spray gun can also be fixed on a movable spray shaft which can rotate, lift and pitch discretionally. The remover is used for from cleaning big objects, as big as tall buildings and large-sized metal devices, to cleaning the metal of any part or the oxide on solid surfaces, cleaning fouling, scouring concrete pieces of small objects, etc., as small as fine details weighing 0.5 kilograms, the mechanical property and the straightness of the objects processed by spraying, cleaning, rust removing and fouling removing are not changed.
Description
The utility model relates to a kind ofly to be removed oxidation on metal surface thing or surface of solids dirt and to the injection apparatus of solid articles removing surface, polishing, is to spraying the improvement of descaling mill.
Prior art is the elder brother worker-200 type injection descaling mill according to the development of scale removal from metal without acid (rust) technology, its objective is and remove the oxide on surface that sheet metal is generated in course of hot rolling, so that obtain the careful product of any surface finish.The high service system that it is made up of high-pressure pump, sump, tube of pressure-stabilizing is formed useless slurry recovery system and abrasive material source and spraying machine four parts by Sheng stock tank, slag stock pump, cyclone, sedimentation basin, drench pit and is constituted.Not enough is, it can not move arbitrarily, and applicable surface is wideless, can only carry out the removing of oxide on surface to the metal objects of this particular types of band steel, and floor space is big, and the cost height uses inconvenient.
The purpose of this utility model, at above-mentioned the deficiencies in the prior art, need to create a kind of small portable, applied widely, cost is low, can move arbitrarily, dash hair to skyscraper, seagoing vessel hull, bridge structure, coal mine equipment, power station concrete big, and the surface, any position of little finding to the 0.5 kilogram movable whitewashing rust remover clearing up, eliminate rust.
Solution of the present utility model is: the high service system that will be made up of water tank, high-pressure pump, tube of pressure-stabilizing, insert the high concentration ore pulp feeding abrasive material system that the slag stock pump is formed under the slurries by sandbox, agitator with in agitator, be assembled in compactly on the easy device that can move arbitrarily.High service system is through high-pressure rubber pipe, and the feeding abrasive material system is formed by connecting with the hand spray gun of being made up of rifle body, electromagnetic switch, high-pressure water pipe, ore pulp pipe, nozzle respectively through the ore pulp flexible pipe.Hand spray gun also can be fixed on the movable support of liftable, rotation, pitching, and agitator promotes agitator by motor, and by guide shell, some current stabilization dividing plates and slag slurry pump under liquid are formed.
The utility model has the advantages that:
1, the utility model has reduced useless slurry recovery system than former elder brother worker-200 type injection descaling mill, and entire equipment is assembled in the tube that can move arbitrarily compactly and easily installs, conveniently moving, do not need ad hoc factory building, floor space is little, small portable, cost is low, and is easy and simple to handle, can reduce labor intensity.Spray gun can be to big to skyscraper, clears up, eliminates rust in the surface, any position of little finding to 0.5 kilogram weight.
2, the utility model is applied widely, can remove various metallic plates, band, section bar, manages the oxide on surface of excellent machine components, foundry goods and forging etc., and particularly the rust cleaning that stainless steel, titanium, magnesium etc. are difficult to the pickling material also has produce effects; Can carry out cleaning and descaling to the surface of instrument, mould, pottery, handicraft, medicine equipment, textile machine, automobile case and shell etc., rust cleaning, and can grinding and polishing, improve its surface smoothness, can clean rail truck, vehicle and change and ask frame and parts thereof etc., and eliminate rust; Can clean foreign-going ship, warship, cleaning drilling platforms and Steam Ship Wharf etc., and to hull-rust extraction; Can be to the parts rust cleaning of automobile, fork truck, the rust cleaning and the surface finish of aircraft titanium plate, titanium parts; Can clean airfield runway, pressure vessels for the chemical industry, to boiler and pipeline rust removing and contaminant releasing; Can clear up and peeling the appearance of skyscraper.The cleaning concrete jar dashes hair to concrete.Clean metal form for building, mixer, to bridge, steel member rust removing and contaminant releasing, glass hacking etc.
3, the handled metal surface of the utility model quality is higher, and smooth surface is careful, and rust cleaning is thoroughly clean, does not have any residual oxide and exists.Injection hydraulic pressure, spray gun move speed, range and the angle of depression, ore particle kind and granularity and all can adjust change to adapt to different metals and different surface smoothness requirements, and the requirement of the grinding thickness of base metal or solids behind the oxide removal, the mechanical performance and the glacing flatness of metal are constant before and after spraying, the surface quality of meet further cold working and coating fully, inlaying.
4, grind the breeze material and purchase easilier, and price is low, thereby, de-sludging, the rust cleaning producing cost is low.Adopt the utility model to carry out rust removing and contaminant releasing, especially adapt to the transformation of medium and small enterprise in two years with regard to recoverable fully invested half a year.
5, agitator efficient height, it is low to consume energy, and stirs concentration up to 75-80%, wherein only makes the water accounts 20-30% of carrier, makes energy consumption be reduced to minimum of a value.Adopt propeller agitator to stir in the agitator, and guide shell and current stabilization dividing plate are housed, make ore pulp be the W shape and roll up and down, levels concentration evenly makes rust cleaning thickness uniformity in the bucket.
6, the grinding milk concentration used of the utility model, water under high pressure pressure limit, the kind of grinding-material and granularity, the difference adjustment of the quality requirement of the material of visual cleaning, rust cleaning object and selecting for use.Grinding milk weight concentration 70-80%, water under high pressure pressure 100-160Kg/cm
2Adjust in the scope.The kind of grinding-material and granularity can be selected for use, metalliferous mineral or nonmetal and their oxide, one or more mixtures of carbide.Particle size range is 0.05-1.5mm.The different quality requirement of the surface smoothness of metal that its adaptation is different and non-metallic material, cleaning workpiece.
7, the degree of depth is the 500-600mm place under the liquid in agitator, and it is 3-4 rice that flow is housed
3In/time, pressure is 1.0-2.5Kg/cm
2Small-sized slag slurry pump under liquid, form a whole with agitator.The all directly chargings of pump housing impeller top and bottom, pump intake piping road, valve and anti-clogging flusher have been saved, fundamentally eliminate high concentration ore pulp that weight concentration can reach 75-80% because of the regular obstruction accident that the suction of slush pump produces, guaranteed the continuous running of equipment.Simultaneously, cleaning is also very convenient.
8, electromagnetic switch is housed on the hand spray gun and directly controls magnetic mountain pass stream valve, if spray gun accidentally drops, water under high pressure has played the safeguard protection effect from the stream valve of the hanging stream off-load of hanging.Thereby this hand spray gun is not only safe and reliable, and is convenient to operation, and labour intensity is low.
Concrete structure of the present utility model is provided by the following drawings and embodiment:
Fig. 1, rust remover structural representation.
Fig. 2, hand spray gun structural representation.
Below in conjunction with Fig. 1, Fig. 2 an embodiment of the present utility model is elaborated.
Fig. 1: sandbox is equipped with Fe in (1)
3O
4Iron Ore Powder abrasive material (can select for use) according to cleaning material is different, during use, Iron Ore Powder and water are added in the agitator (2), after ore pulp evenly stirs in bucket, pulp density can be up to 75-80%, slag stock pump (3) inserts 500-600mm depths under the interior pulp slurry of agitator (2), and dense ore pulp is extracted out by slag stock pump (3), sends in the hand spray gun (5) by dense ore pulp sebific duct (4).Meanwhile, clear water enters rated operating pressure 15 MPas, the XRB that flow is 80 liters/minute by water tank (19)
2In the B Emulsion high-pressure pump (13), it is 25 liters tube of pressure-stabilizing (15) that the highly pressurised liquid of high-pressure pump output enters volume, the Pressure gauge (14) of 0-40 MPa and the electromagnetism stream valve (16) of hanging is housed on the tube of pressure-stabilizing, the water under high pressure that has reduced pressure fluctuation that comes out through tube of pressure-stabilizing, enter in the spray gun (5) through high-pressure rubber pipe (17) again, water under high pressure and dense ore pulp are by the special nozzle ejection of hand spray gun, in air, evenly mix, water under high pressure quickens the back high-octane slurry stream of formation with dense ore pulp and is injected on the workpiece (6) of band rust formula band dirt, in fragmentation, remove in rusty scale or the dirt layer, the water chestnut ore particle carries out swiftly flowing grinding more than in the slurries, with the prune thickness of 1-2 silk of metal surface.Therefore, it is very clean thorough to eliminate rust, and does not have any oxide vestiges and exists.
Agitator (2) is made of transmission mechanism (7) and staving.Motor-driven main shaft (8) rotation in the transmission mechanism, make angle of rake impeller (9) produce rotation, to stir ore pulp, the impeller outer design has guide shell (12), 6 current stabilization dividing plates (11) and cone boss (10) are adopted in its underpart, make ore pulp in bucket, be divided into 6 strands and be the W type separately and roll mobilely up and down, and do not make garden Zhou Yundong along bucket.Because the back taper air-core has been eliminated in the effect of cone boss, reduce power consumption, this structure can make in the bucket the dense of each layer slurries up and down, and very even, does not bleed off the starting operation in the same old way of original slurries after parking, brings convenience to operation.
Whole hand spray gun supports (also spray gun can be folded down use separately) by liftable, rotation, pendulum angle for ± 30 °-60 ° support (22) among Fig. 2.High pressure clear water steel pipe (23) and ore pulp steel pipe (24) are fixed into one by rifle body (20), and are connected as a single entity with nozzle (25).Be equipped with electromagnetic switch (21) in the rifle body, depress switch during work, high pressure water system pressure is electromagnetism stream valve (16) set pressure of hanging, if raising, fluid pressure surpasses the pressure regulation value, the electromagnetism stream opening of valves of hanging, liquid is overflow pipe (18) reflow tank (19) among cracked ends Fig. 1 not, keeps system pressure basicly stable.If do not work or meet accident, to let go and unclamp electromagnetic switch, the control electromagnetism stream valve trickle of hanging of hanging enters water tank, makes whole high pressure water system off-load, like this, has played the effect of overload protection and trouble free service.
Grinding-material concentration, water under high pressure pressure and grinding-material kind and granularity that the utility model uses, visual cleaning, the material of rust cleaning object, quality requirement are used earlier.As: to the removing surface than hard alloy such as steel, titanium, be the fine iron breeze that water caltrop is arranged of 0.1-1.5mm with granularity; Cleaning copper-leads etc. are than soft material and skyscraper and bridge steelframe etc., and then adopting granularity is the SiO of 0.1-1.0mm
2Quartz sand carries out removing surface; To the polishing of Precise Alloy and ultrahard alloy, then adopt the fine sand of materials such as stone, brown corundum, boron carbide, its granularity is 0.05-0.2mm.Remove and to change ore particle kind and granularity to adapt to different metals and non-metallic material.Also can adapt to various requirement by adjusting the surface smoothness of pressure change cleaning workpiece.
Claims (1)
1, a kind of by water tank, high-pressure pump.The high service system that tube of pressure-stabilizing is formed; The movable whitewashing rust remover that feeding abrasive material system that is made up of sandbox, agitator, slag stock pump and spray gun are formed.It is characterized in that: reach with high pressure water system with by sandbox, agitator and in agitator, insert the high concentration ore pulp feeding abrasive material system that the slag stock pump is formed under the slurries, be assembled in compactly on the device that can move arbitrarily.High service system is through high-pressure rubber pipe, and water under high pressure steel pipe, the ore pulp steel pipe of high concentration ore pulp feeding abrasive material system on the hand spray gun that the ore pulp sebific duct constitutes with portable rifle body, electromagnetic switch by nozzle respectively connects and composes.Hand spray gun also can be fixed on the movable support of liftable, rotation, pitching.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 88218853 CN2036081U (en) | 1988-08-11 | 1988-08-11 | Moveable spray rust remover |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 88218853 CN2036081U (en) | 1988-08-11 | 1988-08-11 | Moveable spray rust remover |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2036081U true CN2036081U (en) | 1989-04-19 |
Family
ID=4851253
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 88218853 Withdrawn CN2036081U (en) | 1988-08-11 | 1988-08-11 | Moveable spray rust remover |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2036081U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100333843C (en) * | 2002-08-01 | 2007-08-29 | 无锡市科灵清洗环保工程设备厂 | High-pressure deburring cleaning method and its equipment |
| CN101972796A (en) * | 2010-08-26 | 2011-02-16 | 江苏诚德钢管股份有限公司 | Steel pipe descaling box |
| CN101456164B (en) * | 2007-12-14 | 2012-11-07 | 深圳市裕鼎精密工业科技有限公司 | Fluid jet polishing device |
| CN103240679A (en) * | 2013-03-12 | 2013-08-14 | 浙江海洋学院 | Method for pre-treating steel plate and derusting box |
| CN103639905A (en) * | 2013-11-25 | 2014-03-19 | 安徽傲宇数控科技有限公司 | Mobile oil tank (pipe) ultrahigh pressure water jet cutting device |
| CN103802033A (en) * | 2012-11-12 | 2014-05-21 | 重庆渝弘嘉城汽车配件制造有限公司 | Propeller type equalization device and sand blasting system |
| CN106078482A (en) * | 2016-06-17 | 2016-11-09 | 龙滩水电开发有限公司龙滩水力发电厂 | A kind of batch iron chains New Rust-removing Process |
| CN108214329A (en) * | 2017-12-31 | 2018-06-29 | 重庆缀盟科技有限公司 | A kind of high pressure batch mixing sand blasting unit |
-
1988
- 1988-08-11 CN CN 88218853 patent/CN2036081U/en not_active Withdrawn
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100333843C (en) * | 2002-08-01 | 2007-08-29 | 无锡市科灵清洗环保工程设备厂 | High-pressure deburring cleaning method and its equipment |
| CN101456164B (en) * | 2007-12-14 | 2012-11-07 | 深圳市裕鼎精密工业科技有限公司 | Fluid jet polishing device |
| CN101972796A (en) * | 2010-08-26 | 2011-02-16 | 江苏诚德钢管股份有限公司 | Steel pipe descaling box |
| CN103802033A (en) * | 2012-11-12 | 2014-05-21 | 重庆渝弘嘉城汽车配件制造有限公司 | Propeller type equalization device and sand blasting system |
| CN103240679A (en) * | 2013-03-12 | 2013-08-14 | 浙江海洋学院 | Method for pre-treating steel plate and derusting box |
| CN103240679B (en) * | 2013-03-12 | 2015-07-01 | 浙江海洋学院 | Method for pre-treating steel plate and derusting box |
| CN103639905A (en) * | 2013-11-25 | 2014-03-19 | 安徽傲宇数控科技有限公司 | Mobile oil tank (pipe) ultrahigh pressure water jet cutting device |
| CN106078482A (en) * | 2016-06-17 | 2016-11-09 | 龙滩水电开发有限公司龙滩水力发电厂 | A kind of batch iron chains New Rust-removing Process |
| CN108214329A (en) * | 2017-12-31 | 2018-06-29 | 重庆缀盟科技有限公司 | A kind of high pressure batch mixing sand blasting unit |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |