CN203558648U - A precision intelligent winding machine - Google Patents
A precision intelligent winding machine Download PDFInfo
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- CN203558648U CN203558648U CN201320606394.6U CN201320606394U CN203558648U CN 203558648 U CN203558648 U CN 203558648U CN 201320606394 U CN201320606394 U CN 201320606394U CN 203558648 U CN203558648 U CN 203558648U
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Abstract
Description
技术领域 technical field
本发明涉及染色机械技术领域,具体涉及设计一种精密智能卷绕机。 The invention relates to the technical field of dyeing machinery, in particular to designing a precision intelligent winding machine. the
背景技术 Background technique
目前,各种规格拉链、布带、绳带等织物及纱线的染色方式是将拉链、布带、绳带等织物及纱线卷绕在卷轴筒管上,然后利用卷轴筒管系统内部的流道将染液以一定的压力和流动速度穿透缠绕的拉链、布带、绳带等织物及纱线,从而达到染色的目的。在实际生产中,拉链、布带、绳带等织物及纱线缠绕在卷轴筒管上,缠绕过程中织物的拉应力通常没有进行合理控制,使得织物在进行染色之前处于不同的物理状态下(通常是拉应力不均匀),经常出现收缩不均匀、色花的情况。显然,这个问题是拉链、布带、绳带等织物及纱线染色中的重大瑕疵,应该避免。 At present, the dyeing method of fabrics and yarns such as zippers, cloth tapes, and ropes of various specifications is to wind fabrics and yarns such as zippers, cloth tapes, and ropes on the reel bobbin, and then use the inside of the reel bobbin system. The runner penetrates the dyeing liquid through the wound zipper, cloth tape, rope and other fabrics and yarns at a certain pressure and flow speed, so as to achieve the purpose of dyeing. In actual production, zippers, cloth tapes, ropes and other fabrics and yarns are wound on the reel tube, and the tensile stress of the fabric during the winding process is usually not properly controlled, so that the fabric is in a different physical state before dyeing ( Usually the tensile stress is uneven), and there are often cases of uneven shrinkage and color flowers. Obviously, this problem is a major defect in the dyeing of fabrics and yarns such as zippers, tapes, ropes, etc., and should be avoided. the
因此,为了解决拉链、布带、绳带等织物及纱线染色中出现的收缩不均匀、色花问题,有必要开发一种新型的精密智能卷绕机,以使织物在染色之前的拉应力得到合理控制从而保证织物染色的质量,提高织物染色的效率和经济效益。 Therefore, in order to solve the problems of uneven shrinkage and color flower in the dyeing of fabrics and yarns such as zippers, cloth tapes, and ropes, it is necessary to develop a new type of precision intelligent winding machine to make the tensile stress of the fabric before dyeing It is reasonably controlled to ensure the quality of fabric dyeing and improve the efficiency and economic benefits of fabric dyeing. the
发明内容 Contents of the invention
为了解决上述问题,提出了一种精密智能卷绕机,可通过控制伺服电机的转速有效控制织物缠绕过程中的拉应力和缠绕形状,以提高织物在后续染整工艺中的质量。 In order to solve the above problems, a precision intelligent winding machine is proposed, which can effectively control the tensile stress and winding shape of the fabric during the winding process by controlling the speed of the servo motor, so as to improve the quality of the fabric in the subsequent dyeing and finishing process. the
本发明首先提供了一种精密智能卷绕机,其技术方案是: The present invention at first provides a kind of precision intelligent winding machine, and its technical scheme is:
一种精密智能卷绕机,包括支架、水平设置于支架上的导轨、沿导轨来回平移的压臂组件、依次设置于导轨一端用于带动织物的滚轮组及进料支架、送带伺服电机、卷轴及气动设备、设置于卷轴一端的皮带轮及卷轴驱动电机,所述送带伺服电机与滚轮组中的驱动滚轮相连接, A precision intelligent winding machine, including a bracket, a guide rail horizontally arranged on the bracket, a pressing arm assembly that translates back and forth along the guide rail, a roller set and a feeding bracket that are sequentially arranged at one end of the guide rail to drive the fabric, a belt feeding servo motor, The reel and pneumatic equipment, the belt pulley arranged at one end of the reel and the reel drive motor, the tape feeding servo motor is connected with the driving roller in the roller group,
还包括设置在滚轮组上的张力阻力器及设置于支架一侧的中央控制器,所述压臂组件上设有第一张力传感器,所述滚轮组下方设置有固定在支架上带有重力轮的第二张力传感器,用于感知织物的张力,所述第一张力传感器及第二张力传感器均与中央控制器电路连接;被缠绕的织物通过进料支架依次缠绕到滚轮组中的各个滚轮,以及与第二张力传感器连接的重力轮,并通过压臂组件上的导向滚轮,此后通过导向头缠绕到卷轴上,所述压臂组件固定在同步带上可以在导轨上自由滑动,同步带由同步轮驱动电机通过同步带轮驱动,所述卷轴两端分别由锁紧气缸和锁紧盘头夹紧,并可由卷轴升降托架及其升降气缸进行升降拆装;所述的升降气缸和锁紧气缸通过气动箱进行气压和运动控制,所述中央控制器与送带伺服电机、同步轮驱动电机、卷轴驱动电机和气动设备电路连接; It also includes a tension resistance device arranged on the roller set and a central controller arranged on one side of the bracket. The first tension sensor is arranged on the pressing arm assembly, and a gravity wheel fixed on the bracket is arranged under the roller set. The second tension sensor is used to sense the tension of the fabric, and both the first tension sensor and the second tension sensor are connected to the central controller circuit; the wound fabric is wound to each roller in the roller group sequentially through the feed bracket, And the gravity wheel connected with the second tension sensor, and pass the guide roller on the pressing arm assembly, and then wind it on the reel through the guiding head. The pressing arm assembly is fixed on the synchronous belt and can slide freely on the guide rail. The synchronous belt is composed of The drive motor of the synchronous wheel is driven by the synchronous pulley, and the two ends of the reel are respectively clamped by the locking cylinder and the locking pan head, and can be lifted and disassembled by the reel lifting bracket and its lifting cylinder; the lifting cylinder and the lock The air cylinder is controlled by the pneumatic box for air pressure and movement, and the central controller is connected with the belt feeding servo motor, synchronous wheel drive motor, reel drive motor and pneumatic equipment circuit;
所述导轨固定在支架上,其两端固定有同步带轮,同步带轮上安装有同步带;所述同步轮驱动电机与其中一个同步带轮同轴安装以驱动带轮旋转,中央控制器与同步轮驱动电机电路连接,用于控制压臂组件的位置和移动速度; The guide rail is fixed on the support, and its two ends are fixed with synchronous pulleys, and a synchronous belt is installed on the synchronous pulleys; the synchronous pulley drive motor is coaxially installed with one of the synchronous pulleys to drive the pulleys to rotate, and the central controller Connected with the synchronous wheel drive motor circuit, used to control the position and moving speed of the pressing arm assembly;
所述压臂组件包括可沿导轨移动的滑动支架、固设于滑动支架内的滑块、滚轮及压臂,所述压臂的一端通过转动轴与滑动支架底部活动连接,另一端设置有导向头,所述第一张力传感器设置于滑动支架上。 The pressing arm assembly includes a sliding bracket that can move along the guide rail, a slider fixed in the sliding bracket, a roller and a pressing arm. One end of the pressing arm is movably connected to the bottom of the sliding bracket through a rotating shaft, and the other end is provided with a guide head, the first tension sensor is arranged on the sliding bracket.
所述压臂上还设置有与中央控制器电路连接、用于测量卷轴上当前所缠绕的织物的厚度及控制卷轴上所缠绕织物的两端形状的角度传感器。 The pressing arm is also provided with an angle sensor connected to the central controller circuit for measuring the thickness of the currently wound fabric on the reel and controlling the shape of both ends of the fabric wound on the reel. the
所述卷轴一端由锁紧盘头固定,另一端由锁紧气缸固定,锁紧盘头同轴安装有皮带轮,皮带轮由卷轴驱动电机驱动,所述卷轴驱动电机的转速由中央控制器控制,所述中央控制器与气动箱电路连接,通过锁紧气缸控制锁紧盘头与卷轴的连接与释放;所述中央控制器还与升降气缸电路连接,用于控制升降托架动作。 One end of the reel is fixed by a locking pan head, and the other end is fixed by a locking cylinder. A pulley is coaxially installed on the locking pan head. The pulley is driven by a reel drive motor. The speed of the reel drive motor is controlled by a central controller. The central controller is connected with the circuit of the pneumatic box, and controls the connection and release of the locking pan head and the reel through the locking cylinder; the central controller is also connected with the lifting cylinder circuit, and is used to control the movement of the lifting bracket. the
本发明另一方面还提供了一种精密智能卷绕机的卷料控制方法,包括步骤: Another aspect of the present invention also provides a coil material control method for a precision intelligent winding machine, comprising steps:
A、启动卷绕机,升降托架在升降气缸作用下将卷轴升至预定位置,气动箱控制锁紧气缸将卷轴8与锁紧盘头相连接;
A. Start the winding machine, the lifting bracket lifts the reel to the predetermined position under the action of the lifting cylinder, and the pneumatic box controls the locking cylinder to connect the
B、启动送带伺服电机及卷轴驱动电机,通过张力传感器获取被卷织物的张力值; B. Start the tape feeding servo motor and reel drive motor, and obtain the tension value of the rolled fabric through the tension sensor;
C、当所述中央控制器监测到的张力值小于预设的张力值范围下限时则降低送带伺服电机的转速,或加快卷轴驱动电机的转速,或控制张力阻力器增加张力; C. When the tension value monitored by the central controller is less than the lower limit of the preset tension value range, reduce the speed of the tape feeding servo motor, or speed up the speed of the reel drive motor, or control the tension resistor to increase the tension;
当所述中央控制器监测到的张力值大于预设的张力值范围的上限时,则提高送带伺服电机的转速或降低卷轴驱动电机的转速; When the tension value monitored by the central controller is greater than the upper limit of the preset tension value range, the speed of the tape feeding servo motor is increased or the speed of the reel drive motor is reduced;
或者, or,
当张力大于预设的张力值范围的上限时则降低卷轴驱动电机的转速; When the tension is greater than the upper limit of the preset tension value range, the speed of the reel drive motor is reduced;
所述预设张力的范围根据所缠绕织物的物理性质、后续的染色工艺所需的应力要求在中央控制器中进行设定; The range of the preset tension is set in the central controller according to the physical properties of the wound fabric and the stress requirements required for the subsequent dyeing process;
D、通过角度传感器获得卷轴上当前所缠绕的织物的厚度,并以此控制卷轴上所缠绕织物的两端形状,即织物圆柱体形状的两端倒角或圆角的规格; D. Obtain the thickness of the fabric currently wound on the reel through the angle sensor, and control the shape of both ends of the fabric wound on the reel, that is, the specifications of the chamfering or rounding of the two ends of the fabric cylinder shape;
或者, or,
通过获取送带伺服电机的当前线性速度V以及卷轴驱动电机的转速W计算得到当前卷轴上所缠绕的织物的半径R=V/W,并以此控制卷轴上所缠绕织物的两端形状,即织物圆柱体形状的两端倒角或者圆角的规格; By obtaining the current linear velocity V of the tape feeding servo motor and the rotational speed W of the reel drive motor, the radius R=V/W of the fabric wound on the current reel is calculated, and the shape of both ends of the fabric wound on the reel is controlled by this, that is Specifications for the chamfering or rounding of both ends of the fabric cylinder shape;
E、当所缠绕的织物的厚度达到预设值时,关闭送带伺服电机及卷轴驱动电机,气动箱控制锁紧气缸将卷轴与锁紧盘头相释放,升降托架在升降气缸作用下将卷轴降至预定位置。 E. When the thickness of the wrapped fabric reaches the preset value, turn off the tape feeding servo motor and the reel drive motor, the pneumatic box controls the locking cylinder to release the reel and the locking pan head, and the lifting bracket moves the reel under the action of the lifting cylinder. down to the predetermined position.
所述导轨固定在缠绕机的支架上,其两端固定有同步带轮,同步带轮上安装有同步带;所述压臂组件安装在同步带上;所述同步轮驱动电机与其中一个同步带轮同轴安装以驱动带轮旋转,进而驱动压臂组件在导轨上滑动;中央控制器通过控制同步轮驱动电机的转向及转速,从而控制压臂组件的位置和移动速度; The guide rail is fixed on the support of the winding machine, and its two ends are fixed with a synchronous pulley, and a synchronous belt is installed on the synchronous pulley; the pressing arm assembly is installed on the synchronous belt; the synchronous wheel drive motor is synchronized with one of them The pulley is coaxially installed to drive the pulley to rotate, and then drive the pressing arm assembly to slide on the guide rail; the central controller controls the position and moving speed of the pressing arm assembly by controlling the steering and rotation speed of the synchronous wheel drive motor;
所述中央控制器通过获取并控制送带伺服电机和卷轴的转速,并通过压臂组件上的第一张力传感器和位于支架上的第二张力传感器感知织物的张力值;当所述中央控制器监测到张力小于预设的张力范围下限时则降低送带伺服电机的转速,或使用张力阻力器增加张力;所述中央控制器监测到张力大于预设的张力范围的上限时则提高送带伺服电机的转速;当所述中央控制器监测到张力小于预设的张力范围下限时则加快卷轴驱动电机的转速,当张力大于预设的张力范围的上限时则降低卷轴驱动电机的转速; The central controller obtains and controls the rotating speed of the tape feeding servo motor and the reel, and perceives the tension value of the fabric through the first tension sensor on the pressing arm assembly and the second tension sensor on the support; when the central controller When it is detected that the tension is less than the lower limit of the preset tension range, the speed of the belt feeding servo motor is reduced, or the tension is increased by using a tension resistor; when the central controller detects that the tension is greater than the upper limit of the preset tension range, the belt feeding servo is increased. The speed of the motor; when the central controller detects that the tension is less than the lower limit of the preset tension range, the speed of the reel drive motor is increased, and when the tension is greater than the upper limit of the preset tension range, the speed of the reel drive motor is reduced;
所述预设张力的范围根据所缠绕织物的物理性质、后续的染色工艺所需的应力要求在中央控制器中进行设定。 The range of the preset tension is set in the central controller according to the physical properties of the wound fabric and the stress requirements required by the subsequent dyeing process.
相对于现有技术,本发明具有以下优点: Compared with the prior art, the present invention has the following advantages:
本发明与传统织物卷绕机相比,可以实时精确控制织物卷绕的密度、拉应力、缠绕的形状等,并且控制方法简单易行,为后续染色工艺的顺利进行提供了有力保障。 Compared with the traditional fabric winding machine, the present invention can accurately control the fabric winding density, tensile stress, winding shape, etc. in real time, and the control method is simple and easy, which provides a strong guarantee for the smooth progress of the subsequent dyeing process.
附图说明 Description of drawings
图1是本发明的一种精密智能卷绕机的结构示意图。 Fig. 1 is a structural schematic diagram of a precision intelligent winding machine of the present invention. the
图2是本发明的压臂组件结构示意图。 Fig. 2 is a structural schematic diagram of the pressing arm assembly of the present invention. the
图中所示为:1-支架;2-导轨;3-压臂组件;4-同步轮驱动电机;5-同步带轮;6-滚轮组;7送带伺服电机;8-卷轴;9-锁紧气缸;10-锁紧盘头;11-皮带轮;12-卷轴升降托架;13-气动箱;14-中央控制器;15-升降气缸;16-进料支架;17-同步带;18-第二张力传感器;19-张力阻力器;31-滑动支架;32-滑块;33-导向滚轮;34-第一张力传感器;35-压臂;36-导向头;37-角度传感器;38-转动轴。 The picture shows: 1-bracket; 2-guide rail; 3-pressure arm assembly; 4-synchronous wheel drive motor; 5-synchronous pulley; Locking cylinder; 10-locking pan head; 11-belt pulley; 12-reel lifting bracket; 13-pneumatic box; 14-central controller; 15-lifting cylinder; 16-feeding bracket; 17-synchronous belt; 18 -Second tension sensor; 19-tension resistance device; 31-sliding bracket; 32-slider; 33-guiding roller; 34-first tension sensor; 35-pressing arm; 36-guiding head; 37-angle sensor; 38 - Turn the shaft. the
具体实施方式 Detailed ways
下面将结合具体实施例对本发明作进一步说明,但不限于此。 The present invention will be further described below in conjunction with specific examples, but is not limited thereto. the
实施例1 Example 1
如图1至图2所示,一种精密智能卷绕机,包括支架1、水平设置于支架1上的导轨2、沿导轨2来回平移的压臂组件3、依次设置于导轨2一端用于带动织物的滚轮组6及进料支架16、送带伺服电机7、卷轴8及气动设备、设置于卷轴8一端的皮带轮11及卷轴驱动电机,所述送带伺服电机7与滚轮组6中的驱动滚轮相连接,
As shown in Figures 1 to 2, a precision intelligent winding machine includes a bracket 1, a guide rail 2 horizontally arranged on the bracket 1, a pressing arm assembly 3 that translates back and forth along the guide rail 2, and is sequentially arranged at one end of the guide rail 2 for Drive the roller group 6 of fabric and
还包括设置在滚轮组6上的张力阻力器19及设置于支架1一侧的中央控制器14,所述压臂组件3上设有第一张力传感器34,所述滚轮组6下方设置有固定在支架1上带有重力轮的第二张力传感器18,用于感知织物的张力,所述第一张力传感器34及第二张力传感器18均与中央控制器14电路连接;被缠绕的织物通过进料支架16依次缠绕到滚轮组6中的各个滚轮,以及与第二张力传感器18连接的重力轮,并通过压臂组件3上的导向滚轮33,此后通过导向头36缠绕到卷轴8上,所述压臂组件3固定在同步带17上可以在导轨2上自由滑动,同步带17由同步轮驱动电机4通过同步带轮5驱动,所述卷轴8两端分别由锁紧气缸9和锁紧盘头10夹紧,并可由卷轴升降托架12及其升降气缸15进行升降拆装;所述的升降气缸15和锁紧气缸9通过气动箱13进行气压和运动控制,所述中央控制器14与送带伺服电机7、同步轮驱动电机4、卷轴驱动电机和气动设备电路连接;
It also includes a
所述导轨2固定在支架1上,其两端固定有同步带轮5,同步带轮上安装有同步带17;所述同步轮驱动电机4与其中一个同步带轮5同轴安装以驱动带轮旋转,中央控制器14与同步轮驱动电机4电路连接,用于控制压臂组件3的位置和移动速度;
Described guide rail 2 is fixed on the support 1, and its two ends are fixed with timing pulley 5, and timing belt 17 is installed on the timing pulley; The wheel rotates, and the
所述压臂组件3包括可沿导轨2移动的滑动支架31、固设于滑动支架31内的滑块32、滚轮及压臂35,所述压臂35的一端通过转动轴38与滑动支架31底部活动连接,另一端设置有导向头36,所述第一张力传感器34设置于滑动支架31上。
The pressing arm assembly 3 includes a sliding
所述压臂35上还设置有与中央控制器14电路连接、用于测量卷轴8上当前所缠绕的织物的厚度及控制卷轴8上所缠绕织物的两端形状的角度传感器37。
The
所述卷轴8一端由锁紧盘头10固定,另一端由锁紧气缸9固定,锁紧盘头10同轴安装有皮带轮11,皮带轮11由卷轴驱动电机驱动,所述卷轴驱动电机的转速由中央控制器14控制,所述中央控制器14与气动箱13电路连接,通过锁紧气缸9控制锁紧盘头10与卷轴8的连接与释放;所述中央控制器14还与升降气缸15电路连接,用于控制升降托架12动作。
One end of the
所述导轨2固定在缠绕机的支架1上,其两端固定有同步带轮5,同步带轮上安装有同步带17;所述同步轮驱动电机4与其中一个同步带轮同轴安装并且可由驱动带轮旋转,进而可由驱动压臂组件在导轨上滑动;中央控制器14通过控制同步轮驱动电机4的旋转运动,从而控制压臂组件的位置和步进速度。
Described guide rail 2 is fixed on the support 1 of winding machine, and its two ends are fixed with timing pulley 5, and timing belt 17 is installed on the timing pulley; It can be rotated by the driving pulley, and then can be driven to slide on the guide rail by the pressing arm assembly; the
所述压臂组件3包括可沿导轨2滑动支架31、设置于滑动支架31内侧的滑块32、一端通过转动轴38与滑动支架31底部活动连接的压臂35,所述压臂35另一端设置有导向头36,所述压臂35上还设置有角度传感器37。
The pressing arm assembly 3 includes a sliding
实施例2 Example 2
一种精密智能卷绕机的卷料控制方法,包括步骤: A coil material control method for a precision intelligent winding machine, comprising the steps of:
A、启动卷绕机,升降托架12在升降气缸15作用下将卷轴8升至预定位置,气动箱13控制锁紧气缸9将卷轴8与锁紧盘头10相连接;
A. Start the winding machine, the lifting
B、启动送带伺服电机7及卷轴驱动电机,通过张力传感器获取被卷织物的张力值; B. Start the tape feeding servo motor 7 and the reel drive motor, and obtain the tension value of the rolled fabric through the tension sensor;
C、当所述中央控制器14监测到的张力值小于预设的张力值范围下限时则降低送带伺服电机7的转速,或加快卷轴驱动电机的转速,或控制张力阻力器19增加张力;
C. When the tension value monitored by the
当所述中央控制器14监测到的张力值大于预设的张力值范围的上限时,则提高送带伺服电机7的转速或降低卷轴驱动电机的转速;
When the tension value monitored by the
或者, or,
当张力大于预设的张力值范围的上限时则降低卷轴驱动电机的转速; When the tension is greater than the upper limit of the preset tension value range, the speed of the reel drive motor is reduced;
所述预设张力的范围根据所缠绕织物的物理性质、后续的染色工艺所需的应力要求在中央控制器14中进行设定;
The range of the preset tension is set in the
D、通过角度传感器37获得卷轴8上当前所缠绕的织物的厚度,并以此控制卷轴上所缠绕织物的两端形状,即织物圆柱体形状的两端倒角或圆角的规格;
D. Obtain the thickness of the currently wound fabric on the
或者, or,
通过获取送带伺服电机的当前线性速度V以及卷轴驱动电机的转速W计算得到当前卷轴上所缠绕的织物的半径R=V/W,并以此控制卷轴上所缠绕织物的两端形状,即织物圆柱体形状的两端倒角或者圆角的规格; By obtaining the current linear velocity V of the tape feeding servo motor and the rotational speed W of the reel drive motor, the radius R=V/W of the fabric wound on the current reel is calculated, and the shape of both ends of the fabric wound on the reel is controlled by this, that is Specifications for the chamfering or rounding of both ends of the fabric cylinder shape;
E、当所缠绕的织物的厚度达到预设值时,关闭送带伺服电机7及卷轴驱动电机,气动箱13控制锁紧气缸9将卷轴8与锁紧盘头10相释放,升降托架12在升降气缸15作用下将卷轴8降至预定位置。
E. When the thickness of the wrapped fabric reaches the preset value, turn off the tape feeding servo motor 7 and the reel drive motor, the
所述中央控制器14通过获取并控制送带伺服电机7和卷轴8的转速,并通过压臂组件3上的第一张力传感器34和位于支架1上的第二张力传感器18分别获取位于导向滚轮33附近及滚轮组6附近织物的张力值;
The
所述预设张力的范围根据所缠绕织物的物理性质、后续的染色工艺所需的应力要求在中央控制器中进行设定。 The range of the preset tension is set in the central controller according to the physical properties of the wound fabric and the stress requirements required by the subsequent dyeing process.
本发明的工作过程如下: Working process of the present invention is as follows:
将需要缠绕的织物通过进料支架16依次缠绕到滚轮组6中的各个滚轮上,并通过压臂组件3上的导向滚轮33,此后通过导向头36缠绕到卷轴8上,所述压臂组件3固定在同步带17上可以在导轨2上自由滑动,同步带17由同步轮驱动电机4通过同步带轮5驱动,所述卷轴8两端分别由锁紧气缸9和锁紧盘头10夹紧,并可由卷轴升降托架12及其升降气缸15进行升降拆装;所述的升降气缸15和锁紧气缸9通过气动箱13进行气压和运动控制,所述中央控制器14控制了送带伺服电机7、同步轮驱动电机4、卷轴驱动电机和气动设备,启动升降气缸15将卷轴8升至预定位置,启动锁紧气缸9,所述卷轴8两端分别与锁紧气缸9和锁紧盘头10夹紧,中央控制器14控制卷轴驱动电机、送带伺服电机7、同步轮驱动电机4、气动设备等,此时,卷轴8开始旋转,压臂组件3在同步带17的驱动下往复直线运动,使织物缠绕在卷轴8上,同时,所述中央控制器14通过压臂组件3上的角度传感器37获得卷轴8上当前所缠绕的织物的厚度,并以此控制卷轴上所缠绕织物的两端形状,也即织物圆柱体形状的两端倒角或圆角的规格;
The fabric that needs to be wound is wound onto each roller in the roller set 6 successively through the
或者, or,
通过获取送带伺服电机的当前线性速度V以及卷轴驱动电机的转速W计算得到当前卷轴上所缠绕的织物的半径R=V/W,并以此控制卷轴上所缠绕织物的两端形状,也即织物圆柱体形状的两端倒角或者圆角的规格。 By obtaining the current linear velocity V of the tape feeding servo motor and the rotational speed W of the reel drive motor, the radius R=V/W of the fabric wound on the current reel is calculated, and the shape of both ends of the fabric wound on the reel is controlled accordingly. That is, the specifications of the chamfering or rounding of both ends of the fabric cylinder shape.
为了控制织物缠绕的张力,获得均匀合适的张力,所述中央控制器14通过获取并控制送带伺服电机7和卷轴8的转速,并通过压臂组件3上的第一张力传感器34和位于支架1上的第二张力传感器18分别获取位于导向滚轮33附近及滚轮组6附近织物的张力;当所述中央控制器监测到张力小于预设的张力范围下限时则降低送带伺服电机7的转速,或使用张力阻力器19增加张力;所述中央控制器监测到张力大于预设的张力范围的上限时则提高送带伺服电机7的转速;
In order to control the tension of fabric winding and obtain a uniform and suitable tension, the
或者, or,
当所述中央控制器监测到张力小于预设的张力范围下限时则加快卷轴驱动电机的转速,当张力大于预设的张力范围的上限时则降低卷轴驱动电机的转速; When the central controller monitors that the tension is less than the lower limit of the preset tension range, the speed of the reel drive motor is increased, and when the tension is greater than the upper limit of the preset tension range, the speed of the reel drive motor is reduced;
所述预设张力的范围根据所缠绕织物的物理性质、后续的染色工艺所需的应力要求在中央控制器中进行设定。 The range of the preset tension is set in the central controller according to the physical properties of the wound fabric and the stress requirements required by the subsequent dyeing process.
缠绕完毕后,中央控制器14停止送带伺服电机7、同步轮驱动电机4、卷轴驱动电机和气动设备,启动锁紧气缸9,将所述卷轴8两端分别与锁紧气缸9和锁紧盘头10脱离,同时,中央控制器14还控制升降气缸15从而控制了卷轴升降托架12以自动卸下卷轴8,完成整个缠绕过程。
After the winding is completed, the
由此,便将织物均匀的缠绕在卷轴8上,且织物各处的拉应力基本上均匀一致,杜绝了织物在拉应力不均匀的情况下,出现收缩不均、花色的情况,提高织物后续加工的品质,降低瑕疵率。
Thus, the fabric is evenly wound on the
根据上述说明书的揭示和教导,本发明所属领域的技术人员还可以对上述实施方式进行变更和修改。因此,本发明并不局限于上面揭示和描述的具体实施方式,对本发明的一些修改和变更也应当落入本发明的权利要求的保护范围内。 According to the disclosure and teaching of the above-mentioned specification, those skilled in the art to which the present invention belongs can also make changes and modifications to the above-mentioned embodiment. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the present invention should also fall within the protection scope of the claims of the present invention. the
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CN103552884A (en) * | 2013-09-29 | 2014-02-05 | 萧振林 | A precision intelligent winding machine and its coil material control method |
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CN103552884A (en) * | 2013-09-29 | 2014-02-05 | 萧振林 | A precision intelligent winding machine and its coil material control method |
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