CN203558648U - Precise and intelligent reeling machine - Google Patents
Precise and intelligent reeling machine Download PDFInfo
- Publication number
- CN203558648U CN203558648U CN201320606394.6U CN201320606394U CN203558648U CN 203558648 U CN203558648 U CN 203558648U CN 201320606394 U CN201320606394 U CN 201320606394U CN 203558648 U CN203558648 U CN 203558648U
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- Prior art keywords
- spool
- central controller
- roller
- fabric
- drive motor
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- 239000004744 fabrics Substances 0.000 claims abstract description 68
- 230000001360 synchronised Effects 0.000 claims abstract description 21
- 210000004209 Hair Anatomy 0.000 claims description 19
- 230000005484 gravity Effects 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 5
- 239000003570 air Substances 0.000 claims description 4
- 238000004043 dyeing Methods 0.000 abstract description 14
- 238000004804 winding Methods 0.000 abstract description 8
- 238000000034 methods Methods 0.000 abstract description 6
- 230000001429 stepping Effects 0.000 abstract description 2
- 239000000789 fasteners Substances 0.000 description 6
- 239000002965 ropes Substances 0.000 description 6
- 230000000704 physical effects Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000005516 engineering processes Methods 0.000 description 2
- 238000009970 yarn dyeing Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagrams Methods 0.000 description 1
- 239000000975 dyes Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006011 modification reactions Methods 0.000 description 1
- 238000007447 staining methods Methods 0.000 description 1
Abstract
Description
Technical field
The present invention relates to dyeing machinery technical field, be specifically related to design a kind of precision intelligence up-coiler.
Background technology
At present, the staining method of the fabrics such as all size slide fastener, strap, rope band and yarn be by the fabrics such as slide fastener, strap, rope band and reel for yarn on spool bobbin, then the runner that utilizes spool bobbin internal system penetrates dye liquor fabric and the yarns such as the slide fastener, strap, rope band of winding with certain pressure and flowing velocity, thereby reaches the object of dyeing.In actual production, the fabrics such as slide fastener, strap, rope band and yarn are wrapped on spool bobbin, in winding process, the tensile stress of fabric is not rationally controlled conventionally, make fabric before dyeing under different physical conditions (normally tensile stress is inhomogeneous), often there is shrinking situation inhomogeneous, look flower.Obviously, this problem is the major imperfections in the fabrics such as slide fastener, strap, rope band and yarn dyeing, should avoid.
Therefore, in order to solve, the contraction occurring in the fabrics such as slide fastener, strap, rope band and yarn dyeing is inhomogeneous, look flower problem, be necessary to develop a kind of novel precision intelligence up-coiler, so that thereby the tensile stress of fabric before dyeing rationally controlled the quality that guarantees textile dyeing, improve efficiency and the economic benefit of textile dyeing.
Summary of the invention
In order to address the above problem, a kind of precision intelligence up-coiler has been proposed, can effectively control the tensile stress in fabric winding process and be wound around shape by controlling the rotating speed of servomotor, to improve the quality of fabric in follow-up dyeing and finishing technology.
First the present invention provides a kind of precision intelligence up-coiler, and its technical scheme is:
A kind of precision intelligence up-coiler, comprise support, be horizontally placed on guide rail on support, along guide rail back and forth translation pressure arm assembly, be set in turn in guide rail one end for drive fabric roller set and charging support, send with servomotor, spool and pneumatic equipment, the belt pulley that is arranged at spool one end and spool drive motor, described sending with servomotor is connected with the driving rolls in roller set
Also comprise the tension force resistance gauge being arranged in roller set and the central controller that is arranged at support one side, described pressure arm assembly is provided with the first tension pick-up, described roller set below is provided with the second tension pick-up being fixed on support with gravity wheel, for the tension force of perception fabric, described the first tension pick-up and the second tension pick-up are all connected with central controller circuit; The fabric being wound is wound into each roller in roller set successively by charging support, and the gravity wheel being connected with the second tension pick-up, and by the guide roller on pressure arm assembly, after this by guide head, be wound on spool, described pressure arm assembly is fixed on Timing Belt and can on guide rail, be free to slide, Timing Belt is driven by synchronous pulley by synchronizing wheel drive motor, described spool two ends are respectively by locking cylinder and locking plate head clamping, and can carry out lifting dismounting by spool shears and lift cylinder thereof; Described lift cylinder and locking cylinder carry out air pressure and motion control by pneumatic box, and described central controller is connected with pneumatic circuitry with sending band servomotor, synchronizing wheel drive motor, spool drive motor;
Described guide rail is fixed on support, and its two ends are fixed with synchronous pulley, and Timing Belt is installed on synchronous pulley; Described synchronizing wheel drive motor is with the coaxial installation of one of them synchronous pulley with driving pulley rotation, and central controller is connected with synchronizing wheel drive motor circuit, for controlling position and the moving velocity of pressure arm assembly;
Described pressure arm assembly comprises the sliding support that can move along guide rail, is fixedly arranged on slide block, roller and pressure arm in sliding support, one end of described pressure arm is flexibly connected with sliding support bottom by turning cylinder, the other end is provided with guide head, and described the first tension pick-up is arranged on sliding support.
On described pressure arm, be also provided with central controller circuit be connected, for measuring the thickness of fabric current be wound around on spool and controlling the angular transducer of the two ends shape of the fabric that is wound around on spool.
Described spool one end is fixed by locking coiled hair, the other end is fixed by locking cylinder, locking coiled hair is coaxially installed with belt pulley, belt pulley is driven by spool drive motor, the rotating speed of described spool drive motor is by central controller controls, described central controller is connected with pneumatic box circuit, by locking cylinder, controls being connected and release of locking coiled hair and spool; Described central controller is also connected with lift cylinder circuit, for controlling shears action.
The present invention also provides a kind of coiled strip control method of precision intelligence up-coiler on the other hand, comprises step:
A, startup up-coiler, shears rises to desired location by spool under lift cylinder effect, and pneumatic box is controlled locking cylinder spool 8 is connected with locking coiled hair;
Band servomotor and spool drive motor are sent in B, startup, by tension pick-up, obtain by the tension value of volume fabric;
C, when tension value that described central controller monitors is less than under default tension value scope, reduces and send the rotating speed with servomotor in limited time, or accelerate the rotating speed of spool drive motor, or control tension force resistance gauge and increase tension force;
The tension value monitoring when described central controller is greater than default tension value scope upper in limited time, improve and send with the rotating speed of servomotor or reduce the rotating speed of spool drive motor;
Or,
When tension force is greater than the upper rotating speed that reduces spool drive motor in limited time of default tension value scope;
The scope of described default tension force requires to set in central controller according to the physical property of be wound around fabric, the follow-up required stress of dyeing;
D, by angular transducer, obtain the thickness of fabric current be wound around on spool, and control the two ends shape of the fabric that is wound around on spool with this, be i.e. two chamfers of fabric cylindrical shape or the specification of fillet;
Or,
By obtaining, send the radius R=V/W that calculates the fabric being wound around on current spool with the current linear speed V of servomotor and the rotating speed W of spool drive motor, and with this, control the two ends shape of the fabric that is wound around on spool, i.e. two chamfers of fabric cylindrical shape or the specification of fillet;
E, when the thickness of be wound around fabric reaches preset value, close send band servomotor and spool drive motor, pneumatic box control locking cylinder by spool with lock coiled hair and discharge mutually, shears is down to desired location by spool under lift cylinder effect.
Described guide rail is fixed on the support of wrapping machine, and its two ends are fixed with synchronous pulley, and Timing Belt is installed on synchronous pulley; Described pressure arm assembly is arranged on Timing Belt; Described synchronizing wheel drive motor rotates with driving pulley with the coaxial installation of one of them synchronous pulley, and then drives pressure arm assembly to slide on guide rail; Central controller is by controlling turning to and rotating speed of synchronizing wheel drive motor, thus position and the moving velocity of control pressure arm assembly;
Described central controller is by obtaining and control the rotating speed sending with servomotor and spool, and by the first tension pick-up on pressure arm assembly be positioned at the tension value of the second tension pick-up perception fabric on support; When described central controller monitors tension force, be less than under default tension range in limited time and reduce and send the rotating speed with servomotor, or use tension force resistance gauge to increase tension force; Described central controller monitors tension force and is greater than the upper of default tension range and in limited time improves and send the rotating speed with servomotor; When monitoring tension force, described central controller is less than the rotating speed of accelerating spool drive motor under default tension range in limited time, when tension force is greater than the upper rotating speed that reduces spool drive motor in limited time of default tension range;
The scope of described default tension force requires to set in central controller according to the physical property of be wound around fabric, the follow-up required stress of dyeing.
With respect to prior art, the present invention has the following advantages:
The present invention compares with conventional fabrics up-coiler, can accurately control in real time density, the tensile stress of fabric wrapping, shape of winding etc., and control method is simple, for follow-up dyeing, provides smoothly powerful guarantee.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of precision intelligence up-coiler of the present invention.
Fig. 2 is pressure arm unit construction schematic diagram of the present invention.
Shown in figure, be: 1-support; 2-guide rail; 3-pressure arm assembly; 4-synchronizing wheel drive motor; 5-synchronous pulley; 6-roller set; 7 send band servomotor; 8-spool; 9-locking cylinder; 10-locks coiled hair; 11-belt pulley; 12-spool shears; 13-pneumatic box; 14-central controller; 15-lift cylinder; 16-charging support; 17-Timing Belt; 18-the second tension pick-up; 19-tension force resistance gauge; 31-sliding support; 32-slide block; 33-guide roller; 34-the first tension pick-up; 35-pressure arm; 36-guide head; 37-angular transducer; 38-turning cylinder.
The specific embodiment
Below in conjunction with specific embodiment, the invention will be further described, but be not limited to this.
Embodiment 1
As shown in Figure 1 to Figure 2, a kind of precision intelligence up-coiler, comprise support 1, be horizontally placed on guide rail 2 on support 1, along guide rail 2 back and forth translation pressure arm assembly 3, be set in turn in guide rail 2 one end for drive fabric roller set 6 and charging support 16, send with servomotor 7, spool 8 and pneumatic equipment, the belt pulley 11 that is arranged at spool 8 one end and spool drive motor, described sending with servomotor 7 is connected with the driving rolls in roller set 6
Also comprise the tension force resistance gauge 19 being arranged in roller set 6 and be arranged at the central controller 14 of support 1 one sides, described pressure arm assembly 3 is provided with the first tension pick-up 34, described roller set 6 belows are provided with the second tension pick-up 18 being fixed on support 1 with gravity wheel, for the tension force of perception fabric, described the first tension pick-up 34 and the second tension pick-up 18 are all connected with central controller 14 circuit; The fabric being wound is wound into each roller in roller set 6 successively by charging support 16, and the gravity wheel being connected with the second tension pick-up 18, and by the guide roller 33 on pressure arm assembly 3, after this by guide head 36, be wound on spool 8, described pressure arm assembly 3 is fixed on Timing Belt 17 and can on guide rail 2, be free to slide, Timing Belt 17 is driven by synchronous pulley 5 by synchronizing wheel drive motor 4, described spool 8 two ends are clamped by locking cylinder 9 and locking coiled hair 10 respectively, and can carry out lifting dismounting by spool shears 12 and lift cylinder 15 thereof; Described lift cylinder 15 and locking cylinder 9 carry out air pressure and motion control by pneumatic box 13, and described central controller 14 is connected with pneumatic circuitry with sending band servomotor 7, synchronizing wheel drive motor 4, spool drive motor;
Described guide rail 2 is fixed on support 1, and its two ends are fixed with synchronous pulley 5, and Timing Belt 17 is installed on synchronous pulley; Described synchronizing wheel drive motor 4 is with the coaxial installation of one of them synchronous pulley 5 with driving pulley rotation, and central controller 14 is connected with synchronizing wheel drive motor 4 circuit, for controlling position and the moving velocity of pressure arm assembly 3;
Described pressure arm assembly 3 comprises the sliding support 31 that can move along guide rail 2, is fixedly arranged on slide block 32, roller and pressure arm 35 in sliding support 31, one end of described pressure arm 35 is flexibly connected with sliding support 31 bottoms by turning cylinder 38, the other end is provided with guide head 36, and described the first tension pick-up 34 is arranged on sliding support 31.
On described pressure arm 35, be also provided with central controller 14 circuit be connected, for measuring the thickness of fabric current be wound around on spool 8 and controlling the angular transducer 37 of the two ends shape of the fabric that is wound around on spool 8.
Described spool 8 one end are fixing by locking coiled hair 10, the other end is fixed by locking cylinder 9, locking coiled hair 10 is coaxially installed with belt pulley 11, belt pulley 11 is driven by spool drive motor, the rotating speed of described spool drive motor is controlled by central controller 14, described central controller 14 is connected with pneumatic box 13 circuit, by locking cylinder 9, controls being connected and release of locking coiled hairs 10 and spool 8; Described central controller 14 is also connected with lift cylinder 15 circuit, for controlling shears 12 actions.
Described guide rail 2 is fixed on the support 1 of wrapping machine, and its two ends are fixed with synchronous pulley 5, and Timing Belt 17 is installed on synchronous pulley; Described synchronizing wheel drive motor 4 is with the coaxial installation of one of them synchronous pulley and can be rotated by driving pulley, and then can be by driving pressure arm assembly slide on guide rail; Central controller 14 is by controlling rotatablely moving of synchronizing wheel drive motor 4, thus position and the stepping rate of control pressure arm assembly.
Described pressure arm assembly 3 comprises the pressure arm 35 that can be flexibly connected with sliding support 31 bottoms by turning cylinder 38 along guide rail 2 sliding supports 31, the slide block 32 that is arranged at sliding support 31 inner sides, one end, described pressure arm 35 other ends are provided with guide head 36, on described pressure arm 35, are also provided with angular transducer 37.
Embodiment 2
A coiled strip control method for precision intelligence up-coiler, comprises step:
A, startup up-coiler, shears 12 rises to desired location by spool 8 under lift cylinder 15 effects, and pneumatic box 13 is controlled locking cylinders 9 spool 8 is connected with locking coiled hair 10;
Band servomotor 7 and spool drive motor are sent in B, startup, by tension pick-up, obtain by the tension value of volume fabric;
C, when tension value that described central controller 14 monitors is less than under default tension value scope, reduces and send the rotating speed with servomotor 7 in limited time, or accelerate the rotating speed of spool drive motor, or control tension force resistance gauge 19 and increase tension force;
The tension value monitoring when described central controller 14 is greater than default tension value scope upper in limited time, improve and send with the rotating speed of servomotor 7 or reduce the rotating speed of spool drive motor;
Or,
When tension force is greater than the upper rotating speed that reduces spool drive motor in limited time of default tension value scope;
The scope of described default tension force requires to set in central controller 14 according to the physical property of be wound around fabric, the follow-up required stress of dyeing;
D, by angular transducer 37, obtain the thickness of fabric current be wound around on spools 8, and control the two ends shape of the fabric that is wound around on spool with this, be i.e. two chamfers of fabric cylindrical shape or the specification of fillet;
Or,
By obtaining, send the radius R=V/W that calculates the fabric being wound around on current spool with the current linear speed V of servomotor and the rotating speed W of spool drive motor, and with this, control the two ends shape of the fabric that is wound around on spool, i.e. two chamfers of fabric cylindrical shape or the specification of fillet;
E, when the thickness of be wound around fabric reaches preset value, close and send band servomotor 7 and spool drive motor, pneumatic box 13 is controlled locking cylinder 9 spool 8 and locking coiled hair 10 is discharged mutually, and shears 12 is down to desired location by spool 8 under lift cylinder 15 effects.
Described central controller 14 is by obtaining and control the rotating speed sending with servomotor 7 and spool 8, and by the first tension pick-up 34 on pressure arm assembly 3 be positioned at the second tension pick-up 18 on support 1 and obtain respectively the tension value that is positioned near near fabrics guide roller 33 and roller set 6;
The scope of described default tension force requires to set in central controller according to the physical property of be wound around fabric, the follow-up required stress of dyeing.
Working process of the present invention is as follows:
The fabric that needs are wound around is wound on each roller in roller set 6 successively by charging support 16, and by the guide roller 33 on pressure arm assembly 3, after this by guide head 36, be wound on spool 8, described pressure arm assembly 3 is fixed on Timing Belt 17 and can on guide rail 2, be free to slide, Timing Belt 17 is driven by synchronous pulley 5 by synchronizing wheel drive motor 4, described spool 8 two ends are clamped by locking cylinder 9 and locking coiled hair 10 respectively, and can carry out lifting dismounting by spool shears 12 and lift cylinder 15 thereof, described lift cylinder 15 and locking cylinder 9 carry out air pressure and motion control by pneumatic box 13, described central controller 14 has been controlled and has been sent band servomotor 7, synchronizing wheel drive motor 4, spool drive motor and pneumatic equipment, start lift cylinder 15 spool 8 is risen to desired location, start locking cylinder 9, described spool 8 two ends clamp with locking cylinder 9 and locking coiled hair 10 respectively, central controller 14 is controlled spool drive motor, send band servomotor 7, synchronizing wheel drive motor 4, pneumatic equipment etc., now, spool 8 starts rotation, pressure arm assembly 3 is linear reciprocating motion under the driving of Timing Belt 17, fabric is wrapped on spool 8, simultaneously, described central controller 14 obtains the thickness of fabric current be wound around on spool 8 by the angular transducer 37 on pressure arm assembly 3, and control the two ends shape of the fabric that is wound around on spool with this, also be two chamfers of fabric cylindrical shape or the specification of fillet,
Or,
By obtaining, send the radius R=V/W that calculates the fabric being wound around on current spool with the current linear speed V of servomotor and the rotating speed W of spool drive motor, and control the two ends shape of the fabric that is wound around on spool with this, be also two chamfers of fabric cylindrical shape or the specification of fillet.
The tension force being wound around in order to control fabric, obtain evenly suitable tension force, described central controller 14 is by obtaining and control the rotating speed sending with servomotor 7 and spool 8, and by the first tension pick-up 34 on pressure arm assembly 3 be positioned at the second tension pick-up 18 on support 1 and obtain respectively the tension force that is positioned near near fabrics guide roller 33 and roller set 6; When described central controller monitors tension force, be less than under default tension range in limited time and reduce and send the rotating speed with servomotor 7, or use tension force resistance gauge 19 to increase tension force; Described central controller monitors tension force and is greater than the upper of default tension range and in limited time improves and send the rotating speed with servomotor 7;
Or,
When monitoring tension force, described central controller is less than the rotating speed of accelerating spool drive motor under default tension range in limited time, when tension force is greater than the upper rotating speed that reduces spool drive motor in limited time of default tension range;
The scope of described default tension force requires to set in central controller according to the physical property of be wound around fabric, the follow-up required stress of dyeing.
After winding, central controller 14 stops sending band servomotor 7, synchronizing wheel drive motor 4, spool drive motor and pneumatic equipment, start locking cylinder 9, described spool 8 two ends are departed from locking cylinder 9 and locking coiled hair 10 respectively, simultaneously, thereby central controller 14 is also controlled lift cylinder 15 and has been controlled spool shears 12 automatically to unload lower winding shaft 8, completes whole winding process.
Thus, just fabric is wrapped on spool 8 uniformly, and fabric tensile stress everywhere uniformity substantially, stopped fabric in the situation that tensile stress is inhomogeneous, there is shrinking situation uneven, pattern, improve the quality of fabric following process, reduce defect rate.
The announcement of book and instruction according to the above description, those skilled in the art in the invention can also change and revise above-mentioned embodiment.Therefore, the present invention is not limited to the specific embodiment disclosed and described above, to modifications and changes more of the present invention, also should fall in the protection domain of claim of the present invention.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320606394.6U CN203558648U (en) | 2013-09-29 | 2013-09-29 | Precise and intelligent reeling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320606394.6U CN203558648U (en) | 2013-09-29 | 2013-09-29 | Precise and intelligent reeling machine |
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| CN203558648U true CN203558648U (en) | 2014-04-23 |
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| CN201320606394.6U CN203558648U (en) | 2013-09-29 | 2013-09-29 | Precise and intelligent reeling machine |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103552884A (en) * | 2013-09-29 | 2014-02-05 | 萧振林 | Precise intelligent winding machine and winding control method thereof |
| CN103950767A (en) * | 2014-05-08 | 2014-07-30 | 宁波天弘电力器具有限公司 | Full-automatic tension-free high-speed cloth feeding device |
| CN104071637A (en) * | 2014-07-07 | 2014-10-01 | 广州番禺高勋染整设备制造有限公司 | Multi-combinable guide head for winding machine |
| CN104085740A (en) * | 2014-07-10 | 2014-10-08 | 中国科学院自动化研究所 | Uncoiling and tensioning device applied to fiber coating device |
| CN105235138A (en) * | 2015-09-29 | 2016-01-13 | 芜湖市万华塑料制品有限公司 | Mold of plastic injection molding machine |
| CN105352821A (en) * | 2015-11-05 | 2016-02-24 | 浙江华电器材检测研究所 | Carbon fiber rod automatic tensioning device |
-
2013
- 2013-09-29 CN CN201320606394.6U patent/CN203558648U/en not_active IP Right Cessation
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103552884A (en) * | 2013-09-29 | 2014-02-05 | 萧振林 | Precise intelligent winding machine and winding control method thereof |
| CN103950767A (en) * | 2014-05-08 | 2014-07-30 | 宁波天弘电力器具有限公司 | Full-automatic tension-free high-speed cloth feeding device |
| CN103950767B (en) * | 2014-05-08 | 2016-06-08 | 宁波天弘电力器具有限公司 | Full-automatic no-station pole canopy enters cloth apparatus at a high speed |
| CN104071637A (en) * | 2014-07-07 | 2014-10-01 | 广州番禺高勋染整设备制造有限公司 | Multi-combinable guide head for winding machine |
| CN104071637B (en) * | 2014-07-07 | 2017-01-18 | 广州番禺高勋染整设备制造有限公司 | Multi-combinable guide head for winding machine |
| CN104085740A (en) * | 2014-07-10 | 2014-10-08 | 中国科学院自动化研究所 | Uncoiling and tensioning device applied to fiber coating device |
| CN105235138A (en) * | 2015-09-29 | 2016-01-13 | 芜湖市万华塑料制品有限公司 | Mold of plastic injection molding machine |
| CN105352821A (en) * | 2015-11-05 | 2016-02-24 | 浙江华电器材检测研究所 | Carbon fiber rod automatic tensioning device |
| CN105352821B (en) * | 2015-11-05 | 2018-03-06 | 浙江华电器材检测研究所有限公司 | Carbon fiber rod automatic takeup |
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