CN202518876U - Plastic cement hose coiling machine - Google Patents

Plastic cement hose coiling machine Download PDF

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Publication number
CN202518876U
CN202518876U CN2012201923138U CN201220192313U CN202518876U CN 202518876 U CN202518876 U CN 202518876U CN 2012201923138 U CN2012201923138 U CN 2012201923138U CN 201220192313 U CN201220192313 U CN 201220192313U CN 202518876 U CN202518876 U CN 202518876U
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CN
China
Prior art keywords
plastic hose
roll
gas
wind
winding displacement
Prior art date
Application number
CN2012201923138U
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Chinese (zh)
Inventor
董长国
Original Assignee
董长国
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Application filed by 董长国 filed Critical 董长国
Priority to CN2012201923138U priority Critical patent/CN202518876U/en
Application granted granted Critical
Publication of CN202518876U publication Critical patent/CN202518876U/en

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Abstract

The utility model provides a plastic cement hose coiling machine, which relates to the technical field of a coiling equipment and sequentially comprises a material conveying device, a traverse unit and a coiling device, wherein the feeding device, the traverse unit and the coiling device are respectively connected with an electric control device, the plastic cement hose coiling machine also comprises an inflating device used for inflating a plastic cement hose, the inflating device comprises an air inlet pipe connected with a pipe opening of the plastic cement hose, the position of the air inlet pipe corresponds to the position of the coiling device, and the upstream of the air inlet pipe is provided with an air stop device for preventing the air in the plastic cement hose from going back into the production work procedure section. The plastic cement hose coiling machine can be connected with a protection line of the plastic cement production line, the coiling work of the plastic cement hose can be automatically completed under the conditions of ensuring that the plastic cement hose does not generate pasting overlapping and deformation, in addition, the operation is stable and reliable, the automation degree is high, the production efficiency is improved, the work intensity of workers is reduced, the production cost is reduced, and the economic benefits of plastic cement hose enterprises are enhanced.

Description

The plastic hose winder
Technical field
The utility model relates to the rolling equipment technical field, particularly a kind of plastic hose winder that is used for the plastic hose manufacturing line.
Background technology
At present; Plastic hose is widely used in agricultural, industry and the daily life, and along with the continuous development of industrial technology, the production technology of plastic hose is more and more ripe; Production facilities is also more and more advanced; Aspect automation, made significant headway, output is in continuous lifting, but the rolling work of plastic hose remains by manual work and accomplishes.The major cause that the rolling work of plastic hose is still accomplished by manual work is by the decision of the own characteristic of plastic hose; Because plastic hose is the structure of hollow; And the plastic hose of just from manufacturing line, producing has certain viscosity; When carrying out rolling work with existing wrap-up, two adjacent circle plastic hoses can glue and stack on the rolling roller, make rolling work to carry out; If carry out rolling again Deng after the plastic hose cooling; Existing wrap-up can make plastic hose produce distortion again; And can't revert to the original shape of plastic hose again, thereby will seriously influence the result of use of plastic hose, so up to the present the rolling work of plastic hose is to be accomplished by manual work always; This just exists, and production efficiency is low, working strength of workers big, the damage rate of plastic hose is high, shortcomings such as productive costs height.Therefore a kind of later-model machinery that can accomplish the rolling work of plastic hose automatically of exigence replaces present workman, enhances productivity, alleviates working strength of workers, reduces production costs, and increases the plastic hose economic benefit of enterprises.
The utility model content
The utility model purpose is in order to overcome above-mentioned deficiency; A kind of plastic hose winder is provided; Can be connected mutually with the manufacturing line of plastic hose, guarantee that the rolling work of plastic hose does not take place to accomplish automatically under the situation of sticking superimposition distortion plastic hose, has improved production efficiency, has alleviated working strength of workers; Reduce productive costs, increased the plastic hose economic benefit of enterprises.
For solving the problems of the technologies described above; The technical scheme of the utility model is: a kind of plastic hose winder; Comprise pay-off, strand oscillator, wrap-up successively; Described pay-off, strand oscillator, wrap-up all connect electrical control gear, also comprise being used for gas filed gas filled device in the said plastic hose, and said gas filled device comprises the air inlet pipe that connects the said plastic hose mouth of pipe; Said air inlet pipe is corresponding with the wrap-up position, and the upper reaches of said air inlet pipe are provided with the gas sealer that the gas that prevents in the plastic hose is refunded the production process section.
As a kind of improvement, said gas sealer comprises the only gas top roll that ends the gas lower roll and move up and down with respect to said only gas lower roll of stationkeeping.
As further improvement; Said strand oscillator comprises carriage; One side of said carriage is provided with two relative limit sensors of position; Said carriage is provided with the winding displacement leading screw that is driven by the 3rd engine installation, and said winding displacement leading screw is provided with can be according to the reciprocating cliding seat of the signal said winding displacement leading screw in edge of said limit sensors output, and said cliding seat is provided with track adjusting wheel and the wire-arranging component that is used to said plastic hose is evenly back and forth arranged.
As further improvement; Said wire-arranging component comprises that an end is hinged on the fixed link on the said cliding seat; Said fixed link and said cliding seat bonded assembly one end are hinged with the winding displacement bar; The bearing of trend of said winding displacement bar is consistent with the bearing of trend of said fixed link, and the end that said winding displacement bar does not connect said fixed link is provided with tension disk, and the end of said tension disk is provided with groove; The width of said groove and said plastic hose are suitable, thereby the both sides of said fixed link are provided with the position relatively and be used to detect the winding displacement sensor that said winding displacement bar swaying direction is controlled said the 3rd engine installation.
As further improvement; Said strand oscillator also comprises and is used for uplifting device that said wire-arranging component is upwards lifted; Said uplifting device comprises the connecting rod of captiveing joint with said cliding seat, and said connecting rod connects second cylinder, and the cylinder body of said second cylinder is fixed on the said fixed link.
As further improvement, said wrap-up comprises pivot arm, and a side of said pivot arm is provided with two wind-up rolls; Described each wind-up roll includes the rolling roller; The inside of said rolling roller is provided with the rolling roller axle that is used to drive the rotation of rolling roller, and a side of said rolling roller is provided with the first wind-up roll dish, and the opposite side of said rolling roller is provided with the second wind-up roll dish; Said rolling roller axle inside is provided with and is used for to the gas filed cavity of said plastic hose; Said air inlet pipe is communicated with said cavity, and said wrap-up also comprises the Scroll that is used to drive the rotation of rolling roller axle, and said Scroll is connected with the shaft drive of said rolling roller; Said Scroll is driven by first engine installation, and the described first wind-up roll dish is provided with and is used for the gap that said plastic hose passes.
As further improvement; Said plastic hose winder also comprises controls the time delay device that said uplifting device time-delay is lifted when the plastic hose that is used on said wind-up roll twines full one deck; Said time delay device comprises the counter wheel that is slidingly mounted on the Scroll; Offer axial notch on the said counter wheel, be set with on the said Scroll and the suitable locating piece of said axial notch, said counter wheel is positioned at said locating piece one side and is provided with the 5th cylinder; The relative side with the 5th cylinder location of said counter wheel is provided with retracing spring, and said time delay device also comprises and is used to detect the time-delay sensor that said counter wheel turns over the number of teeth.
As further improvement; Respectively be provided with a radius stay at said pivot arm with respect to the two ends of a side of said wind-up roll; One end of said radius stay is provided with the locating dowel pin that is used for when said wind-up roll is worked, making said pivot arm location usefulness, and said locating dowel pin drives through four-cylinder; Said wrap-up also comprises the sensor that turns over that is used for detecting when two wind-up rolls of needs carry out the working position exchange when the rolling end-of-job said locating dowel pin and the disengagement of said radius stay.
As further improvement, said wrap-up also is included in the location hook that plays the assist location effect when said wind-up roll is worked, and said location hook one end connects said pivot arm, and the said location hook other end connects the 3rd cylinder.
As further improvement, said pay-off and gas sealer are set to one, and the said gas top roll that ends connects first engine installation.
The beneficial effect of the utility model is: because the said plastic hose winder of the utility model comprises pay-off, strand oscillator, the wrap-up that is provided with successively; Also comprise and be used for gas filed gas filled device in the said plastic hose; Said gas filled device comprises the air inlet pipe that connects the said plastic hose mouth of pipe; Said air inlet pipe is corresponding with the wrap-up position; The upper reaches of said air inlet pipe are provided with the gas sealer that the gas that prevents in the plastic hose is refunded the production process section, when carrying out rolling work, can in plastic hose, inflate simultaneously, can effectively prevent the plastic hose distortion; But the gas sealer actv. stops the gas in the winding process section plastic hose to be backed in the manufacturing line of plastic hose, can guarantee the normal operation of plastic hose manufacturing line; Strand oscillator can make that plastic hose is evenly distributed; It is sticking folded to prevent that adjacent plastic hose from taking place, and guarantee normally carrying out of rolling work, thereby the said plastic hose winder of the utility model can be accomplished the rolling work of plastic hose automatically; The workman is freed from heavy manual operation; Improved production efficiency, reduced the damage rate of plastic hose in wrapup procedure, thereby reduced productive costs.
Because strand oscillator comprises can be along the reciprocating cliding seat of winding displacement leading screw on the carriage; Cliding seat is provided with hinged fixed link and winding displacement bar; The end that the winding displacement bar does not connect said fixed link is provided with tension disk; The end of tension disk is provided with the groove suitable with plastic hose; But actv. prevents on the rolling roller adjacent two, and the circle plastic hoses are sticking stacks, and can make plastic hose on the rolling roller, arrange more neatly and even, are raising plastic hose winder work efficiency and the indispensable parts of workmanship.
Because strand oscillator also comprises the uplifting device that wire-arranging component is upwards lifted, when wire-arranging component was expired one deck with plastic hose row, uplifting device can upwards lift wire-arranging component automatically; The winding displacement work of following one deck plastic hose does not need artificial intervention, has further reduced working strength of workers; Improved work efficiency; Make whole wrapup procedure not need artificial intervention, can make enterprise reduce the quantity of recruitment, reduced the personnel selection cost of enterprise.
Because wrap-up comprises pivot arm; One side of pivot arm is provided with two wind-up rolls; The working position that can realize two rollers exchanges, and can save time, and can better be connected with the flexible pipe or the cable manufacturing line of uninterrupted production; Can not make flexible pipe or cable manufacturing line worker's situation occur treating, improve the work efficiency of whole production line because of winder carries out change of lap.
Because also comprising, the plastic hose winder controls the time delay device that said uplifting device time-delay is lifted when the plastic hose that is used on said wind-up roll twines full one deck; When plastic hose twines full one deck; The time-delay of time delay device may command uplifting device is lifted; Make plastic hose be wrapped with a part in the edge of plastic hose volume more; The space appears in the edge that can prevent the plastic hose volume, make that the good plastic hose volume of dish is more neat, but also actv. prevents that the plastic hose that twines from rolling out loose at present phenomenon.
Owing to respectively be provided with a radius stay with respect to the two ends of a side of wind-up roll at pivot arm; One end of radius stay is established locating dowel pin, and locating dowel pin drives through four-cylinder, when wind-up roll carries out rolling work; Locating dowel pin can be inserted in the radius stay under the driving of four-cylinder; Prevent the pivot arm swing, actv. has guaranteed the normal operation of plastic hose winder, has improved operation stability of equipment and reliability.
Because wrap-up also is included in when said wind-up roll is worked and plays the location hook that assist location is used as, location hook and locating dowel pin are used, and have further guaranteed the normal operation of plastic hose winder, have improved operation stability of equipment and reliability.
In sum; The utility model can be connected with the manufacturing line of plastic hose mutually, is guaranteeing that the rolling work of plastic hose does not take place to accomplish automatically under the situation of sticking superimposition distortion plastic hose, and stable and reliable operation; Degree of automation is high; Improve production efficiency, alleviated working strength of workers, reduced productive costs, increased the plastic hose economic benefit of enterprises.
Description of drawings
Fig. 1 is the structural representation of the utility model;
Fig. 2 is the birds-eye view of Fig. 1;
Fig. 3 is the right elevation of Fig. 1;
Fig. 4 is the structural representation of strand oscillator described in the utility model;
Fig. 5 is the birds-eye view of Fig. 4;
Fig. 6 is the enlarged drawing of A part among Fig. 2;
Fig. 7 is the enlarged drawing of B part among Fig. 5;
Among the figure: 1, frame, 2, panel, 3, strand oscillator, 30, carriage, 31, the winding displacement leading screw, 32, wire-arranging component, 320, the winding displacement sensor; 321, tension disk, 3210, roller, 3211, the sebific duct guide wheel, 322, spring, 323, the winding displacement bar, 324, fixed link, 325, first cylinder; 326, winding displacement bar supplementary plate, 327, caging bolt, 33, track adjusting wheel, 34, tension pick-up, 35, uplifting device, 350, connecting rod, 351, second cylinder; 352, extension spring, 353, sleeve, 36, the initial reset sensor, 37, limit sensors, the 38, the 3rd engine installation, 39, cliding seat, 4, wrap-up; 40, wind-up roll, 400, the first wind-up roll dish, 401, the rolling roller, 402, rolling roller axle, 403, air inlet pipe, 404, first gear; 405, the second wind-up roll dish, 406, connecting strap, 407, the debatching ring, the 408, the 6th cylinder, 41, pivot arm, 410, radius stay; 411, locating dowel pin, 42, second engine installation, 43 S. A.s, the 44, the 3rd cylinder, 45, four-cylinder, 46, Scroll; 460, the 5th cylinder, 461, the time-delay sensor, 462, counter wheel, 463, locating piece, 464, second gear, 465, retracing spring; 47, location hook, 5, pay-off, 50, end the gas top roll, 51, end roll shaft on the gas, 52, first engine installation, 53, regulating handle; 54, regulate leading screw, 55, end the gas lower roll, 56, end the gas lower roller shaft, 6, LOAD CELLS, 7, plastic hose, 8, position-limited lever; 9, the sensor that turns over, 10, tension control assembly, 11, weight meter, 12, the length instrument, 13, weighing-up wave conditioning box, 14, gage probe.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment, further set forth the utility model.
Shown in Fig. 1, Fig. 2 and Fig. 3 are common; A kind of plastic hose winder; Comprise pay-off 5, strand oscillator 3, wrap-up 4 successively; Pay-off 5, strand oscillator 3, wrap-up 4 all connect electrical control gear, also comprise being used for gas filed gas filled device in the plastic hose 7, and gas filled device comprises the air inlet pipe 403 that connects plastic hose 7 mouths of pipe; Air inlet pipe 403 is corresponding with wrap-up 4 positions, and the upper reaches of air inlet pipe 403 are provided with the gas sealer that the gas that prevents in the plastic hose 7 is refunded the production process section.When carrying out rolling work, can in plastic hose 7, inflate simultaneously; Can effectively prevent plastic hose 7 distortion; But the gas sealer actv. stops the gas in the winding process section plastic hose 7 to be backed in the manufacturing line of plastic hose, can guarantee the normal operation of plastic hose manufacturing line; Strand oscillator 3 can make that plastic hose 7 is evenly distributed; It is sticking folded to prevent that adjacent plastic hose from taking place, and guarantee normally carrying out of rolling work, thereby the said plastic hose winder of the utility model can be accomplished the rolling work of plastic hose automatically; The workman is freed from heavy manual operation; Improved production efficiency, reduced the damage rate of plastic hose in wrapup procedure, thereby reduced productive costs.
Shown in Fig. 1, Fig. 2 and Fig. 3 were common, gas sealer comprised ending gas lower roll 55 and ending gas top roll 50 with respect to what end that gas lower roll 55 moves up and down of stationkeeping.Pay-off 5 is set to one with gas sealer, ends gas top roll 50 and connects first engine installation 52.End gas top roll 50 by ending roll shaft 51 driven rotary on the gas; End gas lower roll 55 by ending gas lower roller shaft 56 driven rotary; End on the gas roll shaft 51 and end gas lower roller shaft 56 and laterally arrange; End gas top roll 50 and end being provided with between the gas lower roll 55 and can supply plastic hose 7 to pass and can prevent that the gases in the plastic hose 7 of winding process section from refunding to the slit of production process section, end that roll shaft 51 is in transmission connection with ending gas lower roller shaft 56 on the gas, end gas top roll 50 and adopt right-hand revolutions; End gas lower roll 56 and adopt the anticlockwise direction rotation, thereby can plastic hose 7 be transmitted to the wrap-up direction.The two ends of ending roll shaft 51 on the gas all are connected with regulating handle 53 through regulating leading screw 54; Can regulate only gas top roll 50 and the only gap size between the gas lower roll 56 through rotating regulating handle 53; Guarantee only gas top roll 50 with only just can be between the gas lower roll 56 so that plastic hose 7 unresisted passing through; The plastic hose 7 interior gases that guarantee the winding process section are again refunded to the manufacturing line of plastic hose, when accomplishing rolling work, can guarantee the normal operation of plastic hose manufacturing line again.
The described gas sealer of the utility model is just used the roller flowing mode, and is provided with one with pay-off 5, has the feeding function concurrently.Gas sealer can also adopt the mode of clamping, makes plastic hose 7 between two hold assemblies, slide, and can play the effect of choke equally, and this mode can be arranged with pay-off in 5 minutes.
Shown in Fig. 1, Fig. 2, Fig. 4, Fig. 5 and Fig. 7 are common; Strand oscillator 3 comprises carriage 30; Said carriage 30 is provided with winding displacement leading screw 31; Said winding displacement leading screw 31 is driven by the 3rd engine installation 38; Winding displacement leading screw 31 is provided with can be along winding displacement leading screw 31 reciprocating cliding seats 39, are provided with the tension pick-up 34 that is used to detect said plastic hose 7 tension variation on the cliding seat 39 successively, are used for to the track adjusting wheel 33 of said plastic hose 7 guiding and are used to make plastic hose 7 to be evenly arranged in the wire-arranging component 32 on the wind-up roll 40.The tension control assembly 10 that is installed on the panel 2 passed to the tension variation signal of detected plastic hose 7 by tension pick-up 34; The magnetic that the output signal end of tension control assembly 10 connects first engine installation 52 divides on the power-transfer clutch; In order to regulate the rotating speed of first engine installation 52; Make plastic hose 7 under the situation of constant tension, carry out rolling; But actv. guarantees carrying out smoothly of rolling work, also can not make plastic hose 7 because of tension variation deforms, and has guaranteed the quality and the result of use of plastic hose.
Wire-arranging component 32 comprises that an end is hinged on the fixed link 324 on the cliding seat 39, and fixed link 324 can swing up and down with respect to cliding seat 39, and fixed link 324 is hinged with winding displacement bar 323 with cliding seat 39 bonded assemblys one end; Winding displacement bar 323 can swing with respect to fixed link 324; The bearing of trend of winding displacement bar 323 is consistent with the bearing of trend of fixed link 324, and winding displacement bar 323 laterally arranges with fixed link 324, and the end that winding displacement bar 323 does not connect fixed link 324 is provided with tension disk 321; The end of tension disk 321 is provided with groove; The width of groove and said plastic hose 7 are suitable, and the bottom of groove is provided with roller 3210, are provided with sebific duct guide wheel 3211 in the groove; Roller 3210 and sebific duct guide wheel 3211 all are that the cliding friction between plastic hose 7 and the tension disk 321 is become friction of rolling; Be used to reduce the friction drag of tension disk 321 and plastic hose 7, make that plastic hose 7 just can unresisted slip in tension disk 321, tension disk 321 is detachable with winding displacement bar 323; Can change according to the plastic hose of different size; But actv. prevents two circle plastic hoses, 7 sticking stacking adjacent on the rolling roller 401, and can make plastic hose 7 on rolling roller 401, arrange more neatly and even, is to improve plastic hose winder work efficiency and the indispensable parts of workmanship.Between winding displacement bar 323 and fixed link 324, be provided with winding displacement bar supplementary plate 326; One end of winding displacement bar supplementary plate 326 is captiveed joint with winding displacement bar 323; Both sides in the position of fixed link 324 corresponding winding displacement bar supplementary plates 326 are provided with the winding displacement sensor 320 that is used to detect winding displacement bar 323 rotation directions relatively, and when carrying out rolling work, plastic hose 7 promotes tension disks 321 side travels; Thereby driving winding displacement bar 323 moves to identical direction; Because winding displacement bar 323 is hinged with fixed link 324, so winding displacement sensor 320 can detect the rotation direction of the winding displacement bar supplementary plate 326 of captiveing joint with winding displacement bar 323, winding displacement sensor 320 is passed to electrical control gear with the movable signal of winding displacement bar 326; Electrical control gear is controlled the 3rd engine installation 38 and is driven 31 actions of winding displacement leading screw, makes cliding seat 39 follow winding displacement bar 323 and together moves.One side of carriage 30 is provided with the limit sensors 37 that is used to detect cliding seat 39 run locations relatively; When limit sensors 37 detects wire-arranging component 32 and runs to the edge of wind-up roll 40, promptly during the full one deck of plastic hose row, send signal and give electrical control gear; Electrical control gear is controlled the 3rd engine installation 38 inverted runnings; Also control and 325 actions of winding displacement bar 323 bonded assemblys first cylinder simultaneously, 325 actions of first cylinder make and 323 run-off the straights of winding displacement bar can prevent that the winding displacement bar 323 and the first wind-up roll dish 400 and the second wind-up roll dish 405 from bumping; Can fold protective effect to winding displacement bar 323 and wind-up roll, overtime is used the life-span; Can also tension disk 321 be delivered to simultaneously the edge of rolling roller 401; Can be with the full one deck of plastic hose 7 dishes; Avoided because of tension disk 321 to not the edge of rolling roller 401 make the plastic hose roll edges space occur, thereby the situation of loose irregularity takes place.One side of carriage 30 also is provided with initial reset sensor 36, when the rolling work of each volume begins, makes wire-arranging component 32 run to a lateral edges of rolling roller 401, helps the neat of plastic hose volume.Both sides at fixed link 324 also respectively are provided with a spring 322, and an end of spring 322 connects fixed link 324, and the other end connects winding displacement bar 323, can be used for regulating the sensitivity of winding displacement bar 323.Both sides at fixed link 324 also respectively are provided with a caging bolt 327; One end of caging bolt 327 connects fixed link 324; The other end connects winding displacement bar 323; Can be used for limiting the amplitude of fluctuation of winding displacement bar 323, can adjust according to the specification of plastic hose, can prevent that winding displacement bar 323 amplitudes of fluctuation are excessive and make the plastic hose volume arrange undertighten.
Strand oscillator 3 also comprises the uplifting device 35 that when plastic hose 7 that is used on wind-up roll 40 twines full one deck wire-arranging component 32 is upwards lifted.Uplifting device 35 comprises the connecting rod 350 of captiveing joint with cliding seat 39, and connecting rod 350 connects the moved end of second cylinder 351, and the cylinder body of second cylinder 351 is fixed on the fixed link 324; Slide and be provided with sleeve 353 in the end of connecting rod 350; Sleeve 353 is captiveed joint with the cylinder body of second cylinder 351, between connecting rod 350 and sleeve 353, is provided with to be used for the extension spring 352 that second cylinder 351 resets, and this kind structure is applicable to unidirectional cylinder; If adopt two-way cylinder; Then need not to use sleeve 353 and extension spring 352, structure is more simple, but cost is higher.When the plastic hose on the wind-up roll 40 7 twined full one deck, the moved end of second cylinder 351 ejected downwards, was fixed owing to connect 350; So the cylinder body upward movement of second cylinder lifts wire-arranging component 32, the winding displacement work of following one deck plastic hose does not need artificial intervention; Further reduce working strength of workers, improved work efficiency, made whole wrapup procedure not need artificial intervention; Can make enterprise reduce the quantity of recruitment, reduce the personnel selection cost.
It more than is the structure of the strand oscillator among the optimum embodiment of the utility model; Be not that the explanation strand oscillator has only this a kind of structure; Can also adopt relatively more accurate polished rod strand oscillator, the described strand oscillator 3 of the utility model relatively has low, the easy to use advantage of cost with the polished rod strand oscillator.
Shown in Fig. 1, Fig. 2 and Fig. 6 were common, wrap-up 4 comprised pivot arm 41, and a side of pivot arm 41 is provided with two wind-up rolls 40; Each wind-up roll 40 includes rolling roller 401, and the inside of rolling roller 401 is provided with the rolling roller axle 402 that is used to drive 401 rotations of rolling roller, and a side of rolling roller 401 is provided with the first wind-up roll dish 400; The opposite side of rolling roller 401 is provided with the second wind-up roll dish 405; On the rolling roller 401 of the second wind-up roll dish, 405 1 sides, also be provided with debatching ring 407, debatching ring 407 is connected with the 6th cylinder 408, when rolling finishes; 408 actions of the 6th cylinder; Debatching ring 407 on the wind-up roll that harvests volume 40 is promoted forward, and under the drive of debatching ring 407, the plastic hose volume is removed very easily.Rolling roller axle 402 inside are provided with and are used for to plastic hose 7 gas filed cavitys; One end of cavity connects air inlet pipe 403; Cavity runs through whole rolling roller axle 402, and rolling roller axle 402 is provided with the interface that is used to connect plastic hose 7 away from an end of frame 1, and the interface that is used to connect plastic hose 7 can be changed according to the specification of plastic hose; Air inlet pipe 403 is by four-cylinder 45 controls; Four-cylinder 45 control air inlet pipes 403 are connected with rolling roller axle 402 before rolling work begins, and the plastic hose 7 that is connected rolling roller axle 402 other ends is put on the air, and can prevent that plastic hose 7 is out of shape in wrapup procedure and influences quality.Be equipped with several on the first wind-up roll dish 400 and the second wind-up roll dish 405 and be used for the gap that plastic hose 7 passes; When rolling work begins; Can plastic hose 7 be passed from the gap on the inside first wind-up roll dish 400 of wind-up roll 40; Traversing through end with plastic hose 7 is connected the flexible pipe coupling end that is used to connect plastic hose 7 on the rolling roller axle 402 then; Can in rolling, put on the air to plastic hose 7 very easily, solve a difficult problem that in the rotation plastic hose is put on the air.Rolling roller axle 402 is driven by Scroll 46 and carries out rolling work; Rolling roller axle 402 is provided with first gear 404; Scroll 46 is provided with second gear 464 meshing with first gear 404; Rolling roller axle 402 is in transmission connection through first gear 404 and second gear 464 with Scroll 46, rotation synchronously, and Scroll 46 is driven by first engine installation 52.
Respectively be provided with a radius stay 410 at pivot arm 41 with respect to the two ends of a side of said wind-up roll 40; Radius stay 410 is a hollow; One end of radius stay 410 is provided with the locating dowel pin 411 that is used for when wind-up roll 40 work, making pivot arm 41 location usefulness, and locating dowel pin 411 is connected with air inlet pipe 403 through connecting strap 406, is driven by four-cylinder 45 jointly; Four-cylinder 45 actions before rolling work begins; Air inlet pipe 403 is connected on the rolling roller axle 402 plastic hose 7 is put on the air, locating dowel pin 411 is inserted in the radius stays 410, prevent that pivot arm 41 from swinging when rolling; Actv. has guaranteed the normal operation of plastic hose winder, can improve whole operation stability of equipment and reliability.
Also be provided with on the radius stay 410 and when rolling is worked, play the location hook 47 that assist location is used as, location hook drives through the 3rd cylinder 44, has further guaranteed the normal operation of plastic hose winder, has improved operation stability of equipment and reliability.Wrap-up 4 comprises that also being used for when the rolling end-of-job two wind-up rolls of needs 40 carries out the working position sensor 9 that turns over that detection and location pin 411 and radius stay 410 are thrown off when exchanging, and pivot arm 41 is connected with S. A. 43, and S. A. 43 is driven by second engine installation 42; At the rolling end-of-job, when two wind-up rolls 40 need carry out the working position exchange, the 3rd cylinder 44 drove location hooks 47 and breaks away from radius stays 410; Driving air inlet pipe 403 by four-cylinder 45 then separates with rolling roller axle 402; Locating dowel pin 4 youngsters deviate from from radius stay 410, and variation has taken place in the position that the sensor 9 that turns over this moment detects connecting strap 406, confirmed that locating dowel pin 411 deviates from radius stay 410; Signal is passed to electrical control gear; Control 42 actions of second engine installation by electrical control gear, rotate pivot arm, the working position of two wind-up rolls 40 is exchanged; The staff blocks plastic hose 7; The plastic hose of treating rolling 7 is connected on the plastic hose connectivity port on the rolling roller axle 402 that is on the working position and proceeds rolling work, the first wind-up roll dish 400 that coils full plastic hose 7 and be in the wind-up roll of treating on the working position 40 is taken off from rolling roller 401, will coil good plastic hose then and batch down packing; This duplex is made bit architecture and can be saved time; And can better be connected with the plastic hose manufacturing line of uninterrupted production, can not make the plastic hose manufacturing line worker's situation occur treating because of winder carries out change of lap, improved work efficiency.
As shown in Figure 6, the plastic hose winder also comprises the time delay device that 35 time-delays of control uplifting device were lifted when the plastic hose 7 that is used on wind-up roll 40 twined full one deck.Time delay device comprises locating piece 463, the counter wheel 462 that is successively set on the Scroll 46 and is used for the retracing spring 465 that counter wheel 462 resets; Counter wheel 462 is provided with the groove suitable with locating piece 463; Make locating piece 463 can be stuck in the groove on the counter wheel 462; Counter wheel 462 is played positioning action, and time delay device also comprises and is used for counter wheel 462 tops are left the 5th cylinder 460 of locating piece 463 and are used to detect the time-delay sensor 461 that counter wheel 462 turns over the number of teeth.When plastic hose 7 twined full one deck, 460 actions of the 5th cylinder were left locating piece 463 with counter wheel 462 tops; The sensor 461 of delaying time this moment can detect the signal of counter wheel 462, and signal is passed to electrical control gear, when counter wheel 462 turns over the number of teeth of setting; Electrical control gear is controlled 351 actions of second cylinder, wire-arranging component 32 is lifted the winding displacement work of following one deck; Under the effect of retracing spring 465, when uplifting device 35 actions, can counter wheel 462 be resetted 35 deferred actions of time delay device may command uplifting device; Make plastic hose 7 be wrapped with a part in the edge of plastic hose volume more; The space appears in the edge that can prevent the plastic hose volume, make that the good plastic hose volume of dish is more neat, but also actv. prevents that the plastic hose that twines from rolling out loose at present phenomenon.
Shown in Fig. 1, Fig. 2 and Fig. 3 are common; On the carriage 30 of strand oscillator 3 and the frame 1 between the wrap-up 4, be provided with position-limited lever 8; Position-limited lever 8 is positioned at the bottom of wire-arranging component 32; When work was exchanged in the work of carrying out two wind-up rolls 40 when wrap-up 4, position-limited lever 8 can prevent that wire-arranging component 32 from falling the below of wind-up roll 40, guarantees normally carrying out of next step rolling work.
Shown in Fig. 1 and Fig. 2 are common, be provided with three LOAD CELLSs 6 in the bottom of frame 1, also be provided with on the frame 1 and LOAD CELLS 6 bonded assembly weighing-up waves conditioning box 13; Weight signal after the signal condition box will be handled is passed to electrical control gear; Panel 2 is provided with weight meter 11, when the weight that requires each plastic hose volume one regularly, can be on weight meter 11 gravimetric value of settings needs; And setting value passed to electrical control gear; Electrical control gear is passed to weight meter 11 with the weight signal that obtains and is shown current weight, and when LOAD CELLS 6 detected weight are consistent with setting weight, electrical control gear will be controlled wrap-up 4 and stop rolling work; Carry out the working position exchange work of two wind-up rolls 40, carry out the rolling work of next plastic hose volume then.
Shown in Fig. 2 and Fig. 3 are common; On the frame below the feeding roll shaft 51 1, be provided with gage probe 14, on panel 2, be provided with length instrument 12, gage probe 14 detects the number of turns that feeding roll shaft 51 turns over; And detected signal passed to electrical control gear; Electrical control gear can calculate the length of the actual plastic hose that passes through 7 between two feeding rollers 50 according to the girth of feeding roller 50, and the length value of the plastic hose that obtains is passed to the length instrument shows current length, when the length that requires each plastic hose volume one regularly; Can be on length instrument 12 length value that needs of setting; And setting value passed to electrical control gear, when the actual length value of the plastic hose that calculates when electric apparatus is identical with the preseting length value, electrical control gear will be controlled wrap-up 4 and stop rolling work; Carry out the working position exchange work of two wind-up rolls 40, carry out the rolling work of next plastic hose volume then.
Electrical control gear is PLC (programmable controller); Control the action of each engine installation and cylinder by PLC in-to-in program according to the incoming signal of each sensor and run switch, thereby accomplish the automatic winding work of plastic hose winder, be connected mutually with the manufacturing line of plastic hose; Guaranteeing that the rolling work of plastic hose does not take place to accomplish automatically under the situation of sticking superimposition distortion plastic hose; And stable and reliable operation, degree of automation is high, has improved production efficiency, has alleviated working strength of workers; Reduce productive costs, increased the plastic hose economic benefit of enterprises.
The utility model is not limited to above-mentioned concrete embodiment, and those of ordinary skill in the art is from above-mentioned design, and without performing creative labour, all conversion of having done all drop within the protection domain of the utility model.

Claims (10)

1. plastic hose winder; Comprise pay-off, strand oscillator, wrap-up successively; Described pay-off, strand oscillator, wrap-up all connect electrical control gear, it is characterized in that: also comprise being used for gas filed gas filled device in the said plastic hose, said gas filled device comprises the air inlet pipe that connects the said plastic hose mouth of pipe; Said air inlet pipe is corresponding with the wrap-up position, and the upper reaches of said air inlet pipe are provided with the gas sealer that the gas that prevents in the plastic hose is refunded the production process section.
2. plastic hose winder according to claim 1 is characterized in that: said gas sealer comprises the only gas top roll that ends the gas lower roll and move up and down with respect to said only gas lower roll of stationkeeping.
3. plastic hose winder according to claim 1; It is characterized in that: said strand oscillator comprises carriage; One side of said carriage is provided with two relative limit sensors of position; Said carriage is provided with the winding displacement leading screw that is driven by the 3rd engine installation, and said winding displacement leading screw is provided with can be according to the reciprocating cliding seat of the signal said winding displacement leading screw in edge of said limit sensors output, and said cliding seat is provided with track adjusting wheel and the wire-arranging component that is used to said plastic hose is evenly back and forth arranged.
4. plastic hose winder according to claim 3; It is characterized in that: said wire-arranging component comprises that an end is hinged on the fixed link on the said cliding seat; Said fixed link and said cliding seat bonded assembly one end are hinged with the winding displacement bar; The bearing of trend of said winding displacement bar is consistent with the bearing of trend of said fixed link, and the end that said winding displacement bar does not connect said fixed link is provided with tension disk, and the end of said tension disk is provided with groove; The width of said groove and said plastic hose are suitable, thereby the both sides of said fixed link are provided with the position relatively and be used to detect the winding displacement sensor that said winding displacement bar swaying direction is controlled said the 3rd engine installation.
5. according to claim 3 or 4 described plastic hose winders; It is characterized in that: said strand oscillator also comprises and is used for uplifting device that said wire-arranging component is upwards lifted; Said uplifting device comprises the connecting rod of captiveing joint with said cliding seat; Said connecting rod connects second cylinder, and the cylinder body of said second cylinder is fixed on the said fixed link.
6. plastic hose winder according to claim 5 is characterized in that: said wrap-up comprises pivot arm, and a side of said pivot arm is provided with two wind-up rolls; Described each wind-up roll includes the rolling roller; The inside of said rolling roller is provided with the rolling roller axle that is used to drive the rotation of rolling roller, and a side of said rolling roller is provided with the first wind-up roll dish, and the opposite side of said rolling roller is provided with the second wind-up roll dish; Said rolling roller axle inside is provided with and is used for to the gas filed cavity of said plastic hose; Said air inlet pipe is communicated with said cavity, and said wrap-up also comprises the Scroll that is used to drive the rotation of rolling roller axle, and said Scroll is connected with the shaft drive of said rolling roller; Said Scroll is driven by the 3rd engine installation, and the described first wind-up roll dish is provided with and is used for the gap that said plastic hose passes.
7. plastic hose winder according to claim 6; It is characterized in that: said plastic hose winder also comprises controls the time delay device that said uplifting device time-delay is lifted when the plastic hose that is used on said wind-up roll twines full one deck; Said time delay device comprises the fluted disc that is slidingly mounted on the Scroll; Offer axial notch on the said fluted disc; Be set with on the said Scroll and the suitable locating piece of said axial notch; Said fluted disc is positioned at said locating piece one side and is provided with the 5th cylinder, and the relative side with the 5th cylinder location of said fluted disc is provided with retracing spring, and said time delay device also comprises and is used to detect the time-delay sensor that said fluted disc turns over the number of teeth.
8. plastic hose winder according to claim 7; It is characterized in that: respectively be provided with a radius stay with respect to the two ends of a side of said wind-up roll at said pivot arm; One end of said radius stay is provided with the locating dowel pin that is used for when said wind-up roll is worked, making said pivot arm location usefulness, and said locating dowel pin drives through four-cylinder; Said wrap-up also comprises the sensor that turns over that is used for detecting when two wind-up rolls of needs carry out the working position exchange when the rolling end-of-job said locating dowel pin and the disengagement of said radius stay.
9. plastic hose winder according to claim 6; It is characterized in that: said wrap-up also is included in the location hook that plays the assist location effect when said wind-up roll is worked; Said location hook one end connects said pivot arm, and the said location hook other end connects the 3rd cylinder.
10. plastic hose winder according to claim 2 is characterized in that: said pay-off and gas sealer are set to one, and the said gas top roll that ends connects first engine installation.
CN2012201923138U 2012-04-28 2012-04-28 Plastic cement hose coiling machine CN202518876U (en)

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Application Number Priority Date Filing Date Title
CN2012201923138U CN202518876U (en) 2012-04-28 2012-04-28 Plastic cement hose coiling machine

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Application Number Priority Date Filing Date Title
CN2012201923138U CN202518876U (en) 2012-04-28 2012-04-28 Plastic cement hose coiling machine

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CN202518876U true CN202518876U (en) 2012-11-07

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102701002A (en) * 2012-04-28 2012-10-03 董长国 Plastic flexible pipe winder
CN104386531A (en) * 2014-11-20 2015-03-04 东莞三联热缩材料有限公司 Circular hose packaging machine
CN104555558A (en) * 2014-12-30 2015-04-29 苏州建莱机械工程技术有限公司 Tube and bar winding mechanism
CN105905668A (en) * 2016-04-28 2016-08-31 芜湖顺成电子有限公司 Copper wire take-up device
CN106829615A (en) * 2017-02-09 2017-06-13 苏州威仕薄膜科技有限公司 A kind of layering winder of multi-layer window film slitter edge

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102701002A (en) * 2012-04-28 2012-10-03 董长国 Plastic flexible pipe winder
CN102701002B (en) * 2012-04-28 2014-01-08 董长国 Plastic flexible pipe winder
CN104386531A (en) * 2014-11-20 2015-03-04 东莞三联热缩材料有限公司 Circular hose packaging machine
CN104555558A (en) * 2014-12-30 2015-04-29 苏州建莱机械工程技术有限公司 Tube and bar winding mechanism
CN105905668A (en) * 2016-04-28 2016-08-31 芜湖顺成电子有限公司 Copper wire take-up device
CN106829615A (en) * 2017-02-09 2017-06-13 苏州威仕薄膜科技有限公司 A kind of layering winder of multi-layer window film slitter edge

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