CN204558244U - A kind of coil winding actinobacillus device - Google Patents

A kind of coil winding actinobacillus device Download PDF

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Publication number
CN204558244U
CN204558244U CN201520292911.6U CN201520292911U CN204558244U CN 204558244 U CN204558244 U CN 204558244U CN 201520292911 U CN201520292911 U CN 201520292911U CN 204558244 U CN204558244 U CN 204558244U
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China
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coil winding
actinobacillus device
tension stringing
stringing mechanism
workbench
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CN201520292911.6U
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朱红波
卞文龙
张涛
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ALLTECH MEDICAL SYSTEMS LLC
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ALLTECH MEDICAL SYSTEMS LLC
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Abstract

A kind of coil winding actinobacillus device, comprises workbench, upper tension stringing mechanism, lower tension stringing mechanism, frame, wires cross changement; Described upper tension stringing mechanism is arranged in frame, and frame is installed on the table; Described lower tension stringing mechanism is arranged on workbench, is positioned at below tension stringing mechanism; Described wires cross changement position is installed on the table.The utility model coil winding actinobacillus device, its upper and lower tension stringing mechanism provides independent tension to export to two groups of unwrapping wire coils respectively, wires cross changement carries out the cross commutation of every layer in coil-winding process to wire, move horizontally slide unit and regulate double sheet power payingoff mechanism and wires cross changement moving left and right at coil-winding process, the each wire tension of the coil-winding process made by this actinobacillus device is more controlled, interlayer wires cross is more convenient, operates simpler.

Description

A kind of coil winding actinobacillus device
Technical field
The utility model relates to a kind of actinobacillus device of coil winding, particularly relate to a kind of twin conductor respectively tension force to control and wire can to commutate the actinobacillus device of coiling by cross, its typical apply is in the coiling of the bifilar method of noninductive coil.
Background technology
Now conventional noninductive coil winding method is double wound, together, is first fixed on skeleton by this wire mid point, then two bursts of wires coilings simultaneously by a section lead from mid point doubling, again by two wire cross coilings when every one deck terminates to change layer.Cross coiling i.e. two parallel wires this layer time one be outside at direction of winding, need cross two wire to make this root wire still in the outside of direction of winding after changing to lower one deck, square coiling is to last two wire outlets like this.
Existing spooling equipment generally designs by solid conductor coiling, only has single pay off rack, with this type of coil winding machine coiling noninductive coil time, need two wire drums be installed on same pay off rack, two wires are moved to above coil winding machine skeleton, regulate two conductor lengths make its basic one to and fixing, open winding tension and start coiling, because this type of coil winding machine only has a tension force to export pay off rack, and two wire skeletons to coil rack distance cannot safety assurance one to, along with this distance of unwrapping wire of two wires is by increasing, therefore a wire no-station pole canopy or small tension receiving coil can be caused all the time, affect coiling quality.In addition, every layer conductor coiling completes to be needed when carrying out lower layer conductor coiling two wire right position to be carried out intersection commutation, what after being directed at two wires cross, length became more differ to, affect coil-winding quality.How to address these problems the high-quality noninductive coil of coiling and become institute's problems faced in actual production.
Utility model content
In order to solve the problem, the utility model proposes a kind of coil winding actinobacillus device, have structure simple, can carry out tension force to two wires respectively and export control, adjustable wire right position carries out intersection commutation, easy to operate, reliable in quality.
A kind of coil winding actinobacillus device, comprises workbench, upper tension stringing mechanism, lower tension stringing mechanism, frame, wires cross changement; Described upper tension stringing mechanism is arranged in frame, and frame is installed on the table; Described lower tension stringing mechanism is arranged on workbench, is positioned at below tension stringing mechanism; Described wires cross changement is installed on the table.
Further, described upper tension stringing mechanism comprises motor, upper clutch, upper shaft lever, upper draw drum; Described upper shaft lever is connected with the output shaft of upper motor by upper clutch, and described upper draw drum is arranged on upper shaft lever.
Further, described lower tension stringing mechanism comprises lower motor, lower clutch, lower axostylus axostyle, lower draw drum; Described lower axostylus axostyle is connected with the output shaft of lower motor by lower clutch, and described lower draw drum is arranged on lower axostylus axostyle.
Further, described wires cross changement comprises fixed mount, fixing cord wheel, active wire wheel; Described fixing cord wheel is arranged on fixed axis, and fixed axis is arranged on fixed mount; Active wire wheel is arranged on movable axis, and movable axis is by connector and cylinders; Active wire wheel and fixing cord are taken turns as upper and lower setting.
Further, described cylinder is installed on the supporting plate, and supporting bracket is arranged on fixed mount.
Further, described movable axis is arranged in linear bearing, and linear bearing is arranged on fixed mount.
Further, described upper clutch and lower clutch are magnetic powder cluth.
Further, described upper shaft lever is arranged in upper bearing (metal), and upper bearing (metal) is arranged in top chock, and top chock is rack-mount; Lower axostylus axostyle is arranged in lower bearing, and lower bearing is arranged in step, and step is installed on the table.
Further, described fixing cord wheel and active wire wheel surface have a metallic channel at least, and metallic channel cross section is herringbone shape, and bottom connects the groove of conductive wire cross-section shape.
Further, be provided with below described workbench and move horizontally slide unit, move horizontally on slide unit and be provided with guide rail, described workbench is arranged on guide rail.
The coil winding actinobacillus device that the utility model provides, its upper and lower tension stringing mechanism provides independent tension to export to two groups of unwrapping wire coils respectively, wires cross changement carries out the cross commutation of every layer in coil-winding process to wire, move horizontally slide unit and regulate double sheet power payingoff mechanism and wires cross changement moving left and right at coil-winding process, the each wire tension of the coil-winding process made by this actinobacillus device is more controlled, interlayer wires cross is more convenient, operates simpler.
Accompanying drawing explanation
Fig. 1 is the utility model coil winding actinobacillus device structural representation;
Fig. 2 is wires cross changement structural representation;
Fig. 3 is the right view of the changement of wires cross shown in Fig. 2;
Fig. 4 is the utility model coil winding actinobacillus device using state schematic diagram.
In figure: 1-horizontal shifting platform, 2-workbench, 3-wires cross changement, 31-fixed mount, 32-fixed axis, 33-fixing cord is taken turns, 34-active wire is taken turns, 35-movable axis, 36-linear bearing, 37-cylinder, 38-supporting bracket, 39-connector, tension stringing mechanism under 4-, motor under 41-, clutch under 42-, 43-step, 44-lower flange, draw drum under 45-, axostylus axostyle under 46-, 5-frame, the upper tension stringing mechanism of 6-, the upper motor of 61-, the upper clutch of 62-, 63-top chock, 64-upper flange plate, the upper draw drum of 65-, 66-upper shaft lever, 7-upper conductor, 8-lower wire, 9-coil winding machine.
Embodiment
In order to make the purpose of this utility model, technical scheme and advantage clearly understand, below in conjunction with accompanying drawing, the utility model is described in further detail.
As shown in Fig. 1-3, the utility model coil winding actinobacillus device, comprises workbench 2, upper tension stringing mechanism 6, lower tension stringing mechanism 4, frame 5, wires cross changement 3; Described upper tension stringing mechanism 6 is arranged in frame 5, and frame 5 is arranged on workbench 2; Described lower tension stringing mechanism 4 is arranged on workbench 2, is positioned at below tension stringing mechanism 6; Described wires cross changement 3 is arranged on workbench 2.
Further, described upper tension stringing mechanism 6 comprises motor 61, upper clutch 62, upper shaft lever 66, upper draw drum 65; Described upper shaft lever 66 is connected with the output shaft of upper motor 61 by upper clutch 62, and described upper draw drum 65 is arranged on upper shaft lever 66.
Further, described lower tension stringing mechanism 4 comprises lower motor 41, lower clutch 42, lower axostylus axostyle 46, lower draw drum 45; Described lower axostylus axostyle 46 is connected with the output shaft of lower motor 41 by lower clutch 42, and described lower draw drum 45 is arranged on lower axostylus axostyle 46.
Further, described wires cross changement 3 comprises fixed mount 31, fixing cord wheel 33, active wire wheel 34; Described fixing cord wheel 33 is arranged on fixed axis 32, and fixed axis 32 is arranged on fixed mount 31; Active wire wheel 34 is arranged on movable axis 35, and movable axis 35 is connected with cylinder 37 by connector 39; It is upper and lower setting that active wire wheel 34 takes turns 33 with fixing cord.
Further, described cylinder 37 is arranged in supporting bracket 38, and supporting bracket 38 is arranged on fixed mount 31.
Further, described movable axis 35 is arranged in linear bearing 36, and linear bearing 36 is arranged on fixed mount 31.Described linear bearing for arrange ball bearing more, and also can be sliding bearing, resistance be very little.
Further, described upper clutch 62 and lower clutch 42 are magnetic powder cluth.Upper motor 61 and lower motor 41 export constant moment by upper magnetic powder cluth 62 and lower magnetic powder cluth 42, drive upper shaft lever 66 and lower axostylus axostyle 46 and upper draw drum 65 and lower draw drum 45 to rotate, export constant-tension.
Further, described upper shaft lever 66 is arranged in upper bearing (metal), and upper bearing (metal) is arranged in top chock 63, and top chock 63 is arranged on support 5; Lower axostylus axostyle 46 is arranged in lower bearing, and lower bearing is arranged in step 43, and step 43 is arranged on workbench 2.
Further, described fixing cord wheel 33 and active wire are taken turns 34 surfaces and are had a metallic channel at least, and metallic channel cross section is herringbone shape, and bottom connects the groove of conductive wire cross-section shape.
Further, described workbench 2 is provided with below and moves horizontally slide unit 1, and move horizontally on slide unit 1 and be provided with guide rail, described workbench is arranged on guide rail.
Further, described upper draw drum 65 is arranged on upper shaft lever 66 by upper flange plate 64; Described lower draw drum 45 is arranged on lower axostylus axostyle 46 by lower flange 44.
Further, described fixed mount 31 has base plate, base plate is provided with 4 strip installing holes, strip installing hole makes wires cross changement 3 on workbench 2, have certain adjustment space, facilitate the adjustment location of wires cross changement 3 on workbench 2, make fixing cord take turns 33 and keep consistent with upper and lower draw drum 65,45 center in upper and lower tension stringing mechanism 6,4 better with active wire wheel 34.
Further, described fixed mount 31, in " Z " font, is convenient to fixing cord wheel 33 and active wire wheel 34 and upper and lower draw drum 65,45 at a distance of a distance.
Further, it is that nonmetallic materials are made that described fixing cord wheel 33 and active wire take turns 34 wheel bodys, and the internal diameter of fixing cord wheel 33 and active wire wheel 34 is provided with bearing, rotates more flexible.
During use, as shown in Figure 4, the utility model coil winding actinobacillus device is arranged on before coil winding machine 9, and upper conductor 7 is released from upper tension stringing mechanism 6, through the active wire wheel 34 that wires cross changement 3 can move left and right, arrive the coil rack on coil winding machine 9; Lower wire 8 is released from lower tension stringing mechanism 4, through the fixing cord wheel 33 on wires cross changement 3, arrives the coil rack on coil winding machine 9.Coil winding machine 9 drives coil rack rotation to carry out coil winding, every layer of ending, by converting the air inlet/outlet of cylinder 37, changes the direction of movable axis 35 movement, and drive active wire wheel 34 to move, the intersection completing upper conductor 7 and lower wire 8 commutates.
Fixing cord wheel 33 is positioned at active wire wheel below, when can make coiling, wire 8 through fixing cord wheel 33 is carried start coiling the last period than the wire 7 through active wire wheel 34, and be positioned at inside wiring direction through the wire 8 of fixing cord wheel 33, be positioned at outside through the wire 7 of removable guide roller 34, in time changing to every layer of end layer, regulate air inlet/outlet to drive the movement of active wire wheel by cylinder 37, make wire 7 remain at outside wiring direction, reach two wires cross commutations.
When in coil-winding process, on wire on actinobacillus device and coil winding machine coil rack winding position shifted many time, rotate by moving horizontally motor driving screw mandrel on slide unit 1, thus drive workbench 2 to move along the guide rail moved horizontally on slide unit 1, drive upper and lower tension stringing mechanism 6,4 and wires cross changement 3 to move simultaneously, keep rational side-play amount.
Certainly; the utility model also can have other various embodiments; when not deviating from the utility model spirit and essence thereof; those of ordinary skill in the art can make various corresponding change and distortion according to the utility model, but these change accordingly and are out of shape the protection range that all should belong to the claim appended by the utility model.

Claims (10)

1. a coil winding actinobacillus device, is characterized in that: comprise workbench (2), upper tension stringing mechanism (6), lower tension stringing mechanism (4), frame (5), wires cross changement (3); Described upper tension stringing mechanism (6) is arranged in frame (5), and frame (5) is arranged on workbench (2); Described lower tension stringing mechanism (4) is arranged on workbench (2), is positioned at tension stringing mechanism (6) below; Described wires cross changement (3) is arranged on workbench (2).
2. coil winding actinobacillus device according to claim 1, is characterized in that: described upper tension stringing mechanism (6) comprises motor (61), upper clutch (62), upper shaft lever (66), upper draw drum (65); Described upper shaft lever (66) is connected by the output shaft of upper clutch (62) with upper motor (61), and described upper draw drum (65) is arranged on upper shaft lever (66).
3. coil winding actinobacillus device according to claim 2, is characterized in that: described lower tension stringing mechanism (4) comprises lower motor (41), lower clutch (42), lower axostylus axostyle (46), lower draw drum (45); Described lower axostylus axostyle (46) is connected by the output shaft of lower clutch (42) with lower motor (41), and described lower draw drum (45) is arranged on lower axostylus axostyle (46).
4. coil winding actinobacillus device according to claim 3, is characterized in that: described upper clutch (62) and lower clutch (42) are magnetic powder cluth.
5. coil winding actinobacillus device according to claim 3, it is characterized in that: described upper shaft lever (66) is arranged in upper bearing (metal), upper bearing (metal) is arranged in top chock (63), and top chock (63) is arranged on support (5); Lower axostylus axostyle (46) is arranged in lower bearing, and lower bearing is arranged in step (43), and step (43) is arranged on workbench (2).
6. coil winding actinobacillus device according to claim 1, is characterized in that: described wires cross changement (3) comprises fixed mount (31), fixing cord wheel (33), active wire wheel (34); Described fixing cord wheel (33) is arranged on fixed axis (32), and fixed axis (32) is arranged on fixed mount (31); Active wire wheel (34) is arranged on movable axis (35), and movable axis (35) is connected with cylinder (37) by connector (39); Active wire wheel (34) and fixing cord take turns (33) for upper and lower setting.
7. coil winding actinobacillus device according to claim 6, is characterized in that: described cylinder (37) is arranged in supporting bracket (38), and supporting bracket (38) is arranged on fixed mount (31).
8. coil winding actinobacillus device according to claim 6, is characterized in that: described movable axis (35) is arranged in linear bearing (36), and linear bearing (36) is arranged on fixed mount (31).
9. coil winding actinobacillus device according to claim 6, it is characterized in that: described fixing cord wheel (33) and active wire wheel (34) surface have a metallic channel at least, metallic channel cross section is herringbone shape, and bottom connects the groove of conductive wire cross-section shape.
10. coil winding actinobacillus device according to claim 1, it is characterized in that: described workbench (2) is provided with below and moves horizontally slide unit (1), move horizontally on slide unit (1) and be provided with guide rail, described workbench (2) is arranged on guide rail.
CN201520292911.6U 2015-05-07 2015-05-07 A kind of coil winding actinobacillus device Active CN204558244U (en)

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Application Number Priority Date Filing Date Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104779049A (en) * 2015-05-07 2015-07-15 奥泰医疗系统有限责任公司 Coil winding paying-off device
CN105836523A (en) * 2016-04-25 2016-08-10 芜湖富春染织有限公司 Adjustable yarn frame
CN106044379A (en) * 2016-07-29 2016-10-26 海南威特电气集团有限公司 Cable conductor wire release and guide device and wire guide device thereof
CN107481854A (en) * 2017-09-22 2017-12-15 广东电网有限责任公司电力科学研究院 A kind of high-temperature superconductor double-cake coils coil winding machine
CN109103015A (en) * 2018-10-15 2018-12-28 江苏北辰互邦电力股份有限公司 A kind of automatic winder for electric transformer coil and its winding method of two-way coiling

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104779049A (en) * 2015-05-07 2015-07-15 奥泰医疗系统有限责任公司 Coil winding paying-off device
CN105836523A (en) * 2016-04-25 2016-08-10 芜湖富春染织有限公司 Adjustable yarn frame
CN106044379A (en) * 2016-07-29 2016-10-26 海南威特电气集团有限公司 Cable conductor wire release and guide device and wire guide device thereof
CN107481854A (en) * 2017-09-22 2017-12-15 广东电网有限责任公司电力科学研究院 A kind of high-temperature superconductor double-cake coils coil winding machine
CN107481854B (en) * 2017-09-22 2024-02-13 广东电网有限责任公司电力科学研究院 High-temperature superconductive double-cake coil winding machine
CN109103015A (en) * 2018-10-15 2018-12-28 江苏北辰互邦电力股份有限公司 A kind of automatic winder for electric transformer coil and its winding method of two-way coiling
CN109103015B (en) * 2018-10-15 2023-08-08 江苏北辰互邦电力股份有限公司 Automatic winding machine for bidirectionally wound power transformer coil and winding method thereof

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