CN203542877U - Diamond multi-wire cutting routing system - Google Patents
Diamond multi-wire cutting routing system Download PDFInfo
- Publication number
- CN203542877U CN203542877U CN201320651678.7U CN201320651678U CN203542877U CN 203542877 U CN203542877 U CN 203542877U CN 201320651678 U CN201320651678 U CN 201320651678U CN 203542877 U CN203542877 U CN 203542877U
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- China
- Prior art keywords
- wire
- guide roller
- take
- diamond
- wheel
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 75
- 239000010432 diamond Substances 0.000 title claims abstract description 75
- 241000606750 Actinobacillus Species 0.000 claims description 28
- 238000004804 winding Methods 0.000 claims description 11
- 238000006073 displacement reaction Methods 0.000 claims description 10
- 230000006698 induction Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000007613 environmental effect Effects 0.000 abstract description 4
- 229910052799 carbon Inorganic materials 0.000 abstract description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract 1
- 239000002245 particle Substances 0.000 description 17
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 230000008859 change Effects 0.000 description 4
- 239000013078 crystal Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 229910052594 sapphire Inorganic materials 0.000 description 4
- 239000010980 sapphire Substances 0.000 description 4
- 229910052759 nickel Inorganic materials 0.000 description 3
- 229910010271 silicon carbide Inorganic materials 0.000 description 3
- 241001529734 Ocimum Species 0.000 description 2
- 235000010676 Ocimum basilicum Nutrition 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 239000012809 cooling fluid Substances 0.000 description 2
- 238000009713 electroplating Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000004570 mortar (masonry) Substances 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 239000002210 silicon-based material Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000012776 electronic material Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model discloses a diamond multi-wire cutting routing system. To improve the utilization rate of diamond wires and reduce production cost, the diamond multi-wire cutting routing system comprises a pay-off wheel, a take-up wheel, a pay-off guide roller, a take-up guide roller, at least one reversing guide roller and a plurality of cutting main rollers; the diamond wires connected between the pay-off wheel and the take-up wheel is wound on the pay-off guide roller, the take-up guide roller, the at least one reversing guide roller and the plurality of cutting main rollers; and the axis of the pay-off wheel and the axis of the take-up wheel are positioned on the same plane, so that the positions of the pay-off wheel and the take-up wheel can be interchanged. According to the utility model, the utilization rate of the diamond wires is improved by over 30 percent, production cost is obviously reduced and the industrial development can be promoted on the aspects of high efficiency, low carbon and environmental protection.
Description
Technical field
The utility model relates to LED illumination, new special electronic material and photovoltaic apparatus field, is specially a kind of diamond multi-wire saw and walks wire system, is mainly used in the diamond multi-wire saw of the materials such as sapphire, carborundum, crystal silicon.
Background technology
Diamond wire multi-wire saw has the features such as efficiency height and clean environment firendly, be widely used in the cutting of the hard brittle materials such as LED sapphire and new special material silicon carbide, the development of photovoltaic industry is rapid in recent years, the problem of environmental pollution bringing for overcoming mortar cutting, diamond wire multi-wire saw crystal silicon material will progressively substitute mortar cutting.Because diamond wire price is far above sand line, caused high enterprise of cost of monolithic, seriously restricted the universal of diamond wire multi-wire saw crystal silicon material.
Diamond wire cutting main body mainly forms by electroplating diamond wire (commonly using) and cooling fluid (water), electroplate diamond wire by metal base, bortz powder (particle) is made by electroplating techniques such as (nickel plating), take metal wire as basis, periphery nickel plating is with nickel dam fixed diamond particle, the basil of diamond particles has the ability that material is cut, in cutting, Particle Phase is to fixation with steel wire, base linc motion drives the region contacting with material to cut, noncontact part is not cut, repeatedly come and go after cutting, the diamond particles of contact portion is polished, cutting power declines, but not grinding of baseline.Cooling fluid plays a part cooling and washes away chip removal.
According to the repeatedly characteristic of round cutting of diamond wire, the diamond particles basil of contact participation cutting is not intact, still there is very strong cutting power, if its region accounts for whole line 40% left and right, and conventional cutting machine take-up pulley coiling is consistent with actinobacillus wheel coiling rule, on line, the diamond particles of cutting tip cannot not utilize again.
Utility model content
In order to adapt to the development trend in industrialization production, environmental protection low-carbon (LC) and market, improve diamond wire utilization rate, reduce production costs, the utility model aims to provide a kind of diamond multi-wire saw and walks wire system, this walks wire system, analyze the mechanism of diamond wire multi-wire saw, excavate the potential resource in diamond wire use procedure, can improve diamond wire utilization rate more than 30%.
To achieve these goals, the technical scheme that the utility model adopts is:
Diamond multi-wire saw is walked a wire system, comprises actinobacillus wheel, take-up pulley, unwrapping wire guide roller, take-up guide roller, at least one commutation guide roller and a plurality of cutting home roll; The diamond wire being connected between actinobacillus wheel and take-up pulley installs around on described unwrapping wire guide roller, take-up guide roller, at least one commutation guide roller and a plurality of cutting home roll; Its design feature is that the axis of described actinobacillus wheel and take-up pulley axis, at same plane, make the position of described actinobacillus wheel and take-up pulley interchangeable.
Thus, exchange can be realized in the position of actinobacillus wheel and take-up pulley, according to diamond wire, repeatedly come and go the characteristic of cutting, the part diamond particles that its line contacts with work piece cut is worn and causes cutting force decline finally to be abandoned, by changing the coiling rule of take-up, make line flange, when cutting for the second time, utilize the diamond particles of former not contact cutting to cut, increase substantially the utilization rate of diamond wire, reduce sapphire production cost, promote the industry development of crystal silicon diamond wire environmental protection cutting.
Be below the technical scheme of further improvement of the utility model:
In order accurately to control the Tensity size of diamond wire, at least one in described commutation guide roller, tension pick-up is housed.
Further, the utility model also comprises tension control arm, and this tension control arm is connected with at least one in described guide roller.Thus, can accurately adjust the cutting force size of diamond wire.
Further, the position of described unwrapping wire guide roller make diamond wire and unwrapping wire guide roller tangent, and the diamond wire of unwrapping wire guide roller position keeps level or vertical.
Further, the position of described take-up guide roller make diamond wire and take-up guide roller tangent, and the diamond wire of take-up guide roller position keeps level or vertical.
As a kind of concrete unwrapping wire form, described actinobacillus wheel and take-up pulley direction of rotation.
Further, described unwrapping wire guide roller can move along the axis direction that is parallel to actinobacillus wheel, and the shift motion of unwrapping wire guide roller is greater than the winding displacement width of actinobacillus wheel.
Further, described take-up guide roller can move along the axis direction that is parallel to take-up pulley, and the shift motion of take-up guide roller is greater than the winding displacement width of take-up pulley.
Described diamond wire one side is provided with limit induction wheel.
By said structure, the utility model requires take-up pulley and actinobacillus wheel axis same plane (horizontal plane or vertical plane), take-up unwrapping wire position not in two wire wheel axis line plane one sides in two axial lines, take-up actinobacillus wheel direction of rotation, or online wheel axis plane one side in take-up unwrapping wire position but one of them are positioned at outside two axial lines, take-up actinobacillus wheel rotation direction is also contrary, folding and unfolding guide roller position is oriented in a tangential direction cabling and retractable cable wheel, retractable cable guide roller moves along the axis direction of retractable cable wheel, and stroke is greater than the winding displacement width of retractable cable wheel.
Compared with prior art, the beneficial effects of the utility model are: the utility model is the rotation direction that changes take-up pulley, adjust the position of take-up guide roller, and change coiling rule makes the line outside of actinobacillus wheel be crushed on the inner side (flange coiling) of take-up pulley.After cutting, take-up pulley is moved to actinobacillus wheel position and cut for the second time for the first time, the diamond particles of former not contact cutting contacts and cuts with workpiece, and the utilization rate of diamond wire can improve more than 30%.
Example: its baseline of the diamond wire of 0.14mm is 0.12mm, diamond particles is 10um, it is too many that single cut comes and goes number of times, so that changing, wire diameter causes too greatly slice Quality Down, line segment local fatigue simultaneously causes stress to concentrate broken string, one circle diamond wire need be repeatedly used, until the diamond particles of coated is polished to setting value on diamond wire.Simple method is: the end of incoming cables of cutting home roll is changed into down by enterprising, but coiling manually trouble is wasted time and energy, the utility model provides a kind of new winding mode to make the diamond particles that did not participate in cutting last time participate in cutting, walk in wire system, the normal unwrapping wire of actinobacillus wheel, take-up pulley is in take-up process, change take-up around row's direction, make the cross sectional arrangements of line carry out inside and outside flange, in upper cutting once, using former take-up pulley as actinobacillus wheel, install, just make the former diamond particles flange having neither part nor lot in cut, repeatedly cut final diamond wire uniform wear to 0.12mm left and right, greatly improved the service efficiency of diamond wire.
Below in conjunction with drawings and Examples, the utility model is further elaborated.
Accompanying drawing explanation
Fig. 1 is the structure principle chart of a kind of embodiment of the utility model.
In the drawings
1-workpiece; 2-cuts home roll; The 3-guide roller that commutates; 4-tension pick-up; 5-tension control arm; 6-take-up pulley; 7-take-up guide roller; 8-unwrapping wire guide roller; 9-actinobacillus wheel.
The specific embodiment
The utility model is applicable to existing equipment and walks the improvement of wire system and the design that new equipment is walked wire system, is particularly useful for sapphire multi-line cutting machine, carborundum multi-line cutting machine and other diamond wire Multipurpose cutting machine.
As shown in Figure 1, the rotation direction that the utility model changes take-up pulley has arranged in controlling software, take-up shift in position, need to lengthen fixed head take-up guide roller 7 and limit induction wheel are moved to relevant position, the change of rotation direction and the coiling position rule change that makes to wind the line, makes diamond wire flange winding displacement, when cutting next time, take-up pulley 6 changes to actinobacillus wheel 9 positions, and on line, the former diamond particles that does not participate in cutting cuts workpiece, and diamond wire can be repeatedly used.
Described take-up pulley 6 and actinobacillus wheel 9 axis same planes (level or vertical); Retractable cable location point is in two wire wheel axis line plane one sides, in two axial lines, take-up actinobacillus wheel direction of rotation; Online wheel axis plane one side of retractable cable location point, but one of them point is positioned at outside two axial lines, take-up actinobacillus wheel rotation direction is also contrary, and vice versa.
Retractable cable guide roller moves along the axis direction of retractable cable wheel, and winding displacement arm stroke is greater than the winding displacement width of retractable cable wheel.
Motion, the winding displacement arm of line wheel move by software and arrange, take-up pulley actinobacillus wheel, take-up guide roller, unwrapping wire guide roller, limit induction wheel and winding displacement arm etc. by structural design, completed.
Complete for the first time after cutting, take-up pulley moves to unwrapping wire position and cuts for the second time, and the diamond particles of diamond wire carries out flange cutting, and the material and technology according to cutting, generally can cut 2-4 times.After repeatedly using, can reduce cutting power, obtain modification technological parameter, until diamond particles consumption is to setting value.
The utility model can improve the utilization rate of diamond wire more than 30%, can obviously reduce production costs, and promotes the environmental protection of industry development high-efficiency low-carbon.
The content that above-described embodiment is illustrated should be understood to these embodiment only for being illustrated more clearly in the utility model, and be not used in restriction scope of the present utility model, after having read the utility model, those skilled in the art all fall within the application's claims limited range to the modification of the various equivalent form of values of the present utility model.
Claims (9)
1. diamond multi-wire saw is walked a wire system, comprises actinobacillus wheel (9), take-up pulley (6), unwrapping wire guide roller (8), take-up guide roller (7), at least one commutation guide roller (3) and a plurality of cutting home roll (2); The diamond wire being connected between actinobacillus wheel (9) and take-up pulley (6) installs around on described unwrapping wire guide roller (8), take-up guide roller (7), at least one commutation guide roller (3) and a plurality of cutting home roll (2); It is characterized in that, the axis of described actinobacillus wheel (9) and take-up pulley (6) axis, at same plane, make described actinobacillus wheel (9) interchangeable with the position of take-up pulley (6).
2. diamond multi-wire saw according to claim 1 is walked wire system, it is characterized in that, tension pick-up (4) is housed at least one in described commutation guide roller (3).
3. diamond multi-wire saw according to claim 1 is walked wire system, it is characterized in that, also comprises tension control arm (5), and this tension control arm (5) is connected with at least one in described guide roller (3).
4. diamond multi-wire saw according to claim 1 is walked wire system, it is characterized in that, the position of described unwrapping wire guide roller (8) make diamond wire and unwrapping wire guide roller (8) tangent, and the diamond wire of unwrapping wire guide roller (8) position keeps level or vertical.
5. diamond multi-wire saw according to claim 1 is walked wire system, it is characterized in that, the position of described take-up guide roller (7) make diamond wire and take-up guide roller (7) tangent, and the diamond wire of take-up guide roller (7) position keeps level or vertical.
6. diamond multi-wire saw according to claim 1 is walked wire system, it is characterized in that described actinobacillus wheel (9) and take-up pulley (6) direction of rotation.
7. diamond multi-wire saw according to claim 1 is walked wire system, it is characterized in that, described unwrapping wire guide roller (8) can move along the axis direction that is parallel to actinobacillus wheel (9), and the shift motion of unwrapping wire guide roller (8) is greater than the winding displacement width of actinobacillus wheel (9).
8. diamond multi-wire saw according to claim 1 is walked wire system, it is characterized in that, described take-up guide roller (7) can move along the axis direction that is parallel to take-up pulley (6), and the shift motion of take-up guide roller (7) is greater than the winding displacement width of take-up pulley (6).
9. diamond multi-wire saw according to claim 1 is walked wire system, it is characterized in that, described diamond wire one side is provided with limit induction wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320651678.7U CN203542877U (en) | 2013-10-22 | 2013-10-22 | Diamond multi-wire cutting routing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320651678.7U CN203542877U (en) | 2013-10-22 | 2013-10-22 | Diamond multi-wire cutting routing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203542877U true CN203542877U (en) | 2014-04-16 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320651678.7U Expired - Lifetime CN203542877U (en) | 2013-10-22 | 2013-10-22 | Diamond multi-wire cutting routing system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203542877U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103950120A (en) * | 2014-04-16 | 2014-07-30 | 唐山晶玉科技有限公司 | Six-guide-wheel multi-line cutting machine |
| CN103963180A (en) * | 2014-05-07 | 2014-08-06 | 唐山晶玉科技有限公司 | Steel wire passing system of multi-wire cutting machine |
| CN104057545A (en) * | 2014-06-04 | 2014-09-24 | 上海日进机床有限公司 | Multi-wire cutting equipment and tension adjusting mechanism thereof |
| CN105235080A (en) * | 2015-10-30 | 2016-01-13 | 江苏耀阳电子有限公司 | Multi-wire sawing machine used for machining solar cell panel |
| CN107263752A (en) * | 2017-08-12 | 2017-10-20 | 无锡市瑞能科技有限公司 | Winding mode is taken turns in 442 diamond wires transformation eight |
| CN109877985A (en) * | 2019-04-24 | 2019-06-14 | 宇晶机器（长沙）有限公司 | A kind of multi-line cutting machine tension control system based on image procossing |
-
2013
- 2013-10-22 CN CN201320651678.7U patent/CN203542877U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103950120A (en) * | 2014-04-16 | 2014-07-30 | 唐山晶玉科技有限公司 | Six-guide-wheel multi-line cutting machine |
| CN103963180A (en) * | 2014-05-07 | 2014-08-06 | 唐山晶玉科技有限公司 | Steel wire passing system of multi-wire cutting machine |
| CN104057545A (en) * | 2014-06-04 | 2014-09-24 | 上海日进机床有限公司 | Multi-wire cutting equipment and tension adjusting mechanism thereof |
| CN105235080A (en) * | 2015-10-30 | 2016-01-13 | 江苏耀阳电子有限公司 | Multi-wire sawing machine used for machining solar cell panel |
| CN107263752A (en) * | 2017-08-12 | 2017-10-20 | 无锡市瑞能科技有限公司 | Winding mode is taken turns in 442 diamond wires transformation eight |
| CN109877985A (en) * | 2019-04-24 | 2019-06-14 | 宇晶机器（长沙）有限公司 | A kind of multi-line cutting machine tension control system based on image procossing |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140416 |