CN203530511U - Impurity scrapping device for separating banana stem fiber from impurities - Google Patents
Impurity scrapping device for separating banana stem fiber from impurities Download PDFInfo
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- CN203530511U CN203530511U CN201320722945.5U CN201320722945U CN203530511U CN 203530511 U CN203530511 U CN 203530511U CN 201320722945 U CN201320722945 U CN 201320722945U CN 203530511 U CN203530511 U CN 203530511U
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Abstract
The utility models an impurity scrapping device for separating banana stem fiber from impurities, and belongs to the technical field of agricultural machinery. The device mainly comprises a rack, an impurity scrapping roller, a fiber discharge chute and an impurity discharge chute, wherein the impurity scrapping roller comprises a roller body and impurity scrapping cutters and is horizontally arranged on the rack; and the left end and the right end of the impurity scrapping roller are rotationally connected through bearing and bearing seat combinations respectively. During the operation, the impurity scrapping roller rotates on a slice banana stem, the impurity scrapping cutters scrape impurities such as lignin and the like and water from the slice banana stem, the impurities and the water enter the impurity scrapping roller from impurity holes in the roller body and are discharged into the impurity discharge chute from an impurity outlet, and the banana stem fiber is discharged from the fiber discharge chute, so that the banana stem fiber and the impurities are separated, and an impurity scrapping process for extracting banana stem fiber is performed. According to the impurity scrapping device for separating banana stem fiber from impurities, the fiber extracting loss ratio of fiber is low, fiber is prevented from winding the impurity scrapping roller, the device is suitable for comprehensive utilization of banana stems in main banana production areas, and the income of a banana grower is increased.
Description
Technical field
The invention belongs to genus agricultural machinery technological field, particularly a kind of banana stem fiber is separated with impurity scrapes assorted device.
Background technology
Fragrant banana stem is the main discarded object in banana producing region, and China is one of banana production state the biggest in the world, and year biomass of banana stem is up to more than 2,000 ten thousand tons.All the time, the byproduct after banana results is except small part is as fertilizer, or is used as outside fuel burns, and most ofly by banana peasant, cut down and is used as discarded object and loses in field, gives free rein to rot.This processing mode manual labor is heavy, takes a lot of work and time-consuming, and the processing time is long, and has caused the problems such as the great wasting of resources, environmental pollution and disease and pest propagation.
Because banana stem fibre strength is little, easy fracture, domestic banana stem fibre machineryization is extracted the problems such as research starting is late, and existing equipment there will be fiber loss amount large while extracting banana stem fiber, and Filament-wound Machine is scraped assorted cylinder, the fiber percentage of impurity height of extraction.
The banana stem scraping machine of development in paper " development of banana stem scraping machine ", it is characterized by, banana stalk is hit by blade equably gradually and vibrates between stationary knife and break bar blade, moisture and impurity are come off, when half left and right of feeding, pull out, change second half feeding, thereby reach the object of extracting fiber, this machine construction is simple, scrapes assorted cylinder, and have certain danger but automaticity is low, fiber loss rate is high, be prone to Filament-wound Machine.Therefore, develop a kind of banana stem fiber agricultural machinery of scraping assorted device separated with impurity, not only can improve the extraction efficiency of banana stem fiber, and reduce the loss late of banana stem fiber and solve winding problem.
Utility model content
The purpose of this utility model is for banana stem described in technical solution background is at leaching process, fiber and impurity separated difficult, loss late is high, be wound around problems such as scraping assorted cylinder, provide a kind of banana stem fiber separated with impurity scrape assorted device, it is characterized in that, the assorted device of scraping that banana stem fiber is separated with impurity mainly comprises frame 1, scrapes assorted cylinder 2, fiber blow tank 10 and impurity blow tank 11, in described frame 1, 2 pillar I 101 left and right are vertically discrete, after 2 pillar II 102 left and right stand in 2 pillar I 101 in vertical minute, on 2, longeron 103 vertical equity settings and rear end are affixed with the upper end of 2 pillar I 101 respectively, upper stull I 104 and parallel to each other being horizontally disposed with of upper stull II 105, the two ends of upper stull I 104 are affixed with the front end of two the upper longerons 103 in left and right respectively, the two ends of upper stull II 105 are affixed with the rear end of two the upper longerons 103 in left and right respectively, feed plate 111 levels of rectangle are fixed in 2 longerons 103, on the rectangle frame that upper stull I 104 and upper stull II 105 form, form feeding platform, middle longeron I 107 is all parallel with upper longeron 103 with middle longeron II 108, lower than on stull II 105 places, the front end of middle longeron I 107 is fixed in the pillar I 101 in left side, rear end is fixed in the upper end of the pillar II 102 in left side, middle longeron II 108 is lower than middle longeron I 107, the front end of middle longeron II 108 is fixed in the pillar I 101 on right side, rear end is fixed in the top of the pillar II 102 on right side, rear cross member 106 be horizontally disposed with and with middle longeron I 107 co-altitudes, the rear end of the left end of rear cross member 106 and middle longeron I 107 is affixed, the upper end of the right-hand member of rear cross member 106 and right side pillar II 102 is affixed, 2 lower longerons 109 and 2 lower brace 110 co-altitudes and be horizontally set on the bottom of frame, the longitudinal setting of lower longeron 109 and two ends are affixed with pillar I 101 and pillar II 102 respectively, lower brace 110 horizontally sets and two ends are affixed with pillar I 101 and pillar II 102 respectively,
Described scrape assorted cylinder 2 by barrel 201 and scrape assorted cutter 202 form, barrel 201 barrel shaped structure that barrel wall and the bucket end form of serving as reasons, scrape assorted drum shaft 3 and barrel 201 coaxial, scrape on the outer surface at the bottom of assorted drum shaft 3 axles are vertically fixed in 201 barrels of barrels, the openend of barrel 201 is impurity outlet 204,8~16 scraping assorted cutter 202 by being radially spacedly distributed and being fixed in vertically on 201 barrels of wall outer surfaces of barrel, and two adjacent scrapes the impurity hole 203 that has 1~2 row's axial distribution between assorted cutter 202 and penetrate barrel wall;
Scraping assorted cylinder 2 horizontal cross is placed between the upper stull II 105 and rear cross member 106 of frame 1, the left end of scraping assorted cylinder 2 is formed and is rotationally connected with frame 1 by bearing and the bearing block combination I 13 of scraping assorted drum shaft 3 and being fixed in middle longeron I 107 upper surfaces, the right-hand member of scraping assorted cylinder 2 is formed and is rotationally connected with frame 1 by barrel 201 and the bearing and the bearing block combination II 14 that are fixed in middle longeron II 108 upper surfaces, scrapes assorted belt wheel 4 and is fixed in and scrapes on assorted drum shaft 3 in the left side of bearing and bearing block combination I 13;
At the downside of scraping assorted cylinder 2 front portions, the inner arc surface of circular arc notch board 9 upwards, the upper edge of circular arc notch board 9 is laterally affixed with upper stull II 105, the edge of the left and right sides of circular arc notch board 9 is affixed with middle longeron I 107 and middle longeron II 108 respectively, the center of circle line of the arc surface of circular arc notch board 9 and barrel-shaped dead in line of scraping assorted cylinder 2, the inner arc surface of circular arc notch board 9 with scrape mix gapped between cutter 202; Scrape assorted cylinder 2 below, fiber blow tank 10 is downward-sloping, the upper end of fiber blow tank 10 and circular arc notch board 9 lower edges are affixed, the left and right sides of fiber blow tank 10 is fixed in the pillar II 102 of frame rear end, impurity blow tank 11 is placed in the lower right of scraping assorted cylinder 2 on the right side of frame 1, impurity blow tank 11 is downward-sloping, and the upper end of impurity blow tank 11 is fixed in middle longeron II 108, and bottom is fixed on the lower longeron 109 on right side with support 12;
Described bearing and bearing block combination I 13 is placed in bearing in bearing block I 5 and the combination of bearing block for bearing I 6; Described bearing and bearing block combination II 14 is placed in bearing in bearing block II 7 and the combination of bearing block for bearing II 8.
Described barrel 201 wall thickness are 5~10mm.
The aperture in described impurity hole 203 is 10~40mm.
The central angle of described circular arc notch board 9 is 40~50 °.
The inner arc surface of described circular arc notch board 9 and the interstice coverage of scraping between assorted cutter 202 are 10~20mm.
The downward-sloping angle of described fiber blow tank 10 is 45~50 °.
The downward-sloping angle of described impurity blow tank 11 is 50~60 °.
Sheet banana stem is scraped the gap between assorted cylinder 2 and circular arc notch board 9 by a upper operation device of banana stem fiber extractor by the feeding platform feeding of this device, while scraping assorted belt wheel 4 rotation, drive is rotated by scraping assorted cylinder rotation direction 205 on sheet banana stem with scraping the assorted cylinder 2 of scraping of assorted cutter 202, the linear velocity of scraping assorted cutter 202 is greater than the feeding speed of sheet banana stem, scrape assorted cutter 202 and strike off the impurity such as lignin and moisture from sheet banana stem, impurity and the moisture impurity hole 203 on barrel enters in the barrel 201 of scraping assorted cylinder 2, from impurity outlet 204, enter impurity blow tank 11 again, banana stem fiber is from 10 outputs of fiber blow tank, realize banana stem fiber separated with impurity, carry out the banana stem of extraction banana stem fiber and scrape general labourer's order.
The beneficial effects of the utility model are, impurity enters to be scraped assorted cylinder and discharge from impurity blow tank, and banana stem fiber is discharged by fiber blow tank, has realized banana stem fiber separated with impurity; It is low that this device extracts fiber loss rate, reduces Filament-wound Machine and scrape assorted cylinder, is conducive to promote the further comprehensive utilization of China's banana main producing region banana stalk, promotes increasing income of banana planting family.
Accompanying drawing explanation
Fig. 1 is that the banana stem fiber master that scrape assorted device separated with impurity looks schematic diagram;
Fig. 2 is that schematic diagram is looked on the banana stem fiber right side of scraping assorted device separated with impurity;
Fig. 3 is the banana stem fiber schematic top plan view of scraping assorted device separated with impurity;
Fig. 4 is frame perspective view;
Fig. 5 is for scraping assorted cylinder perspective view.
In figure, 1--frame, 2--scrapes assorted cylinder, 3--scrapes assorted drum shaft, 4--scrapes assorted belt wheel, 5--bearing block I, 6--bearing I, 7--bearing block II, 8--bearing II, 9--circular arc notch board, 10--fiber blow tank, 11--impurity blow tank, 12--support, 13--bearing and bearing block combination I, 14--bearing and bearing block combination II, 101--pillar I, 102--pillar II, the upper longeron of 103--, the upper stull I of 104--, the upper stull II of 105--, 106--rear cross member, longeron I in 107--, longeron II in 108--, longeron under 109--, 110--lower brace, 111--feed plate, 201--barrel, 202--scrapes assorted cutter, 203--impurity hole, the outlet of 204--impurity, 205--scrapes assorted cylinder rotation direction.
The specific embodiment
Below in conjunction with drawings and Examples, concrete structure of the present utility model and the course of work are described.
The banana stem fiber master that scrape assorted device separated with impurity as shown in Figure 1, Figure 2 and Figure 3 looks schematic diagram and schematic top plan view depending on schematic diagram, the right side, and the assorted device of scraping that banana stem fiber is separated with impurity mainly comprises frame 1, scrapes assorted cylinder 2, fiber blow tank 10 and impurity blow tank 11.
Fig. 4 is frame perspective view, in frame 1, 2 pillar I 101 left and right are vertically discrete, after 2 pillar II 102 left and right stand in 2 pillar I 101 in vertical minute, on 2, longeron 103 vertical equity settings and rear end are affixed with the upper end of 2 pillar I 101 respectively, upper stull I 104 and parallel to each other being horizontally disposed with of upper stull II 105, the two ends of upper stull I 104 are affixed with the front end of two the upper longerons 103 in left and right respectively, the two ends of upper stull II 105 are affixed with the rear end of two the upper longerons 103 in left and right respectively, feed plate 111 levels of rectangle are fixed in 2 longerons 103, on the rectangle frame that upper stull I 104 and upper stull II 105 form, form feeding platform, middle longeron I 107 is all parallel with upper longeron 103 with middle longeron II 108, lower than on stull II 105 places, the front end of middle longeron I 107 is fixed in the pillar I 101 in left side, rear end is fixed in the upper end of the pillar II 102 in left side, middle longeron II 108 is lower than middle longeron I 107, the front end of middle longeron II 108 is fixed in the pillar I 101 on right side, rear end is fixed in the top of the pillar II 102 on right side, rear cross member 106 be horizontally disposed with and with middle longeron I 107 co-altitudes, the rear end of the left end of rear cross member 106 and middle longeron I 107 is affixed, the upper end of the right-hand member of rear cross member 106 and right side pillar II 102 is affixed, 2 lower longerons 109 and 2 lower brace 110 co-altitudes and be horizontally set on the bottom of frame, the longitudinal setting of lower longeron 109 and two ends are affixed with pillar I 101 and pillar II 102 respectively, lower brace 110 horizontally sets and two ends are affixed with pillar I 101 and pillar II 102 respectively.
As shown in Figure 5 scrape assorted cylinder perspective view, scrape assorted cylinder 2 by barrel 201 and scrape assorted cutter 202 and form, barrel 201 barrel shaped structure that barrel wall and the bucket end form of serving as reasons, a bucket wall thickness for barrel 201 is 10mm.Scrape assorted drum shaft 3 and barrel 201 coaxial, scrape on the outer surface at the bottom of assorted drum shaft 3 axles are vertically fixed in 201 barrels of barrels, the openend of barrel 201 is impurity outlet 204, scrape assorted cutter 202 by being radially spacedly distributed and being fixed in vertically on 201 barrels of wall outer surfaces of barrel for 8, two adjacent scrapes the impurity hole 203 that has 2 row's axial distribution between assorted cutter 202 and penetrate barrel wall, and the aperture in impurity hole 203 is 20mm.
Scraping assorted cylinder 2 horizontal cross is placed between the upper stull II 105 and rear cross member 106 of frame 1, the left end of scraping assorted cylinder 2 is formed and is rotationally connected with frame 1 by bearing and the bearing block combination I 13 of scraping assorted drum shaft 3 and being fixed in middle longeron I 107 upper surfaces, the right-hand member of scraping assorted cylinder 2 is formed and is rotationally connected with frame 1 by barrel 201 and the bearing and the bearing block combination II 14 that are fixed in middle longeron II 108 upper surfaces, scrapes assorted belt wheel 4 and is fixed in and scrapes on assorted drum shaft 3 in the left side of bearing and bearing block combination I 13.Bearing and bearing block combination I 13 is placed in bearing in bearing block I 5 and the combination of bearing block for bearing I 6, and bearing and bearing block combination II 14 are placed in bearing in bearing block II 7 and the combination of bearing block for bearing II 8
At the downside of scraping assorted cylinder 2 front portions, the inner arc surface of circular arc notch board 9 upwards, the upper edge of circular arc notch board 9 is laterally affixed with upper stull II 105, the edge of the left and right sides of circular arc notch board 9 is affixed with middle longeron I 107 and middle longeron II 108 respectively, the center of circle line of the arc surface of circular arc notch board 9 and the barrel-shaped dead in line of scraping assorted cylinder 2, the central angle of circular arc notch board 9 is 45 °, the inner arc surface of circular arc notch board 9 and scrape the gap that has 15mm between assorted cutter 202; Scrape assorted cylinder 2 below, fiber blow tank 10 is downward-sloping, downward-sloping angle is 50 °, the upper end of fiber blow tank 10 and circular arc notch board 9 lower edges are affixed, the left and right sides of fiber blow tank 10 is fixed in the pillar II 102 of frame rear end, impurity blow tank 11 is placed in the lower right of scraping assorted cylinder 2 on the right side of frame 1, impurity blow tank 11 is downward-sloping, downward-sloping angle is 60 °, the upper end of impurity blow tank 11 is fixed in middle longeron II 108, and bottom is fixed on the lower longeron 109 on right side with support 12.
During operation, sheet banana stem is scraped the gap between assorted cutter 202 and circular arc notch board 9 inner surfaces of scraping on assorted cylinder 2 by a upper operation device of banana stem fiber extractor by the feeding platform feeding of this device, while scraping assorted belt wheel 4 rotation, drive is rotated by scraping assorted cylinder rotation direction 205 on sheet banana stem with scraping the assorted cylinder 2 of scraping of assorted cutter 202, the linear velocity of scraping assorted cutter 202 is greater than the feeding speed of sheet banana stem, scrape assorted cutter 202 and strike off the impurity such as lignin and moisture from sheet banana stem, impurity and moisture are in impurity hole 203 enters the barrel 201 of scraping assorted cylinder 2, from impurity outlet 204, enter impurity blow tank 11 again, banana stem fiber is from 10 outputs of fiber blow tank, realize banana stem fiber separated with impurity, carry out banana stem and scrape general labourer's order.
Of the present invention being applied in banana stem fiber extractor, its advantage is low for extracting fiber loss rate, reduces Filament-wound Machine and scrapes assorted cylinder.The present invention is applicable to the banana stem comprehensive utilization of banana main producing region.
Claims (7)
1. banana stem fiber is separated with impurity scrapes an assorted device, it is characterized in that, banana stem fiber is separated with impurity scrapes that assorted device mainly comprises frame (1), scrapes assorted cylinder (2), fiber blow tank (10) and impurity blow tank (11);
In described frame (1), 2 pillar I (101) left and right is vertically discrete, 2 pillar II (102) left and right is vertically divided and is stood in 2 pillar I (101) afterwards, on 2, longeron (103) vertical equity setting and rear end are affixed with the upper end of 2 pillar I (101) respectively, upper stull I (104) and parallel to each other being horizontally disposed with of upper stull II (105), the two ends of upper stull I (104) are affixed with the front end of two the upper longerons (103) in left and right respectively, the two ends of upper stull II (105) are affixed with the rear end of two the upper longerons (103) in left and right respectively, the feed plate of rectangle (111) level is fixed in 2 longerons 103, on the rectangle frame that upper stull I (104) and upper stull II (105) form, form feeding platform, middle longeron I (107) is all parallel with upper longeron (103) with middle longeron II (108), lower than on stull II (105) locate, the front end of middle longeron I (107) is fixed in the pillar I (101) in left side, rear end is fixed in the upper end of the pillar II (102) in left side, middle longeron II (108) is lower than middle longeron I (107), the front end of middle longeron II (108) is fixed in the pillar I (101) on right side, rear end is fixed in the top of the pillar II (102) on right side, rear cross member (106) be horizontally disposed with and with middle longeron I (107) co-altitude, the rear end of the left end of rear cross member (106) and middle longeron I (107) is affixed, the upper end of the right-hand member of rear cross member (106) and right side pillar II (102) is affixed, 2 lower longerons (109) and 2 lower brace (110) co-altitudes and be horizontally set on the bottom of frame, lower longeron (109) longitudinally arrange and two ends affixed with pillar I (101) and pillar II (102) respectively, lower brace (110) horizontally set and two ends are affixed with pillar I (101) and pillar II (102) respectively,
Described scrape assorted cylinder (2) by barrel (201) and scrape assorted cutter (202) form, barrel (201) barrel shaped structure that barrel wall and the bucket end form of serving as reasons, scrape assorted drum shaft (3) and barrel (201) coaxial, scraping assorted drum shaft (3) axle is vertically fixed on barrel (201) the bucket outer surface at the end, the openend of barrel (201) is impurity outlet (204), 8~16 scraping assorted cutter (202) by being radially spacedly distributed and being fixed in vertically on barrel (201) bucket wall outer surface, two adjacent scrapes the impurity hole (203) that has 1~2 row's axial distribution between assorted cutter (202) and penetrate barrel wall,
Scraping assorted cylinder (2) horizontal cross is placed between the upper stull II (105) and rear cross member (106) of frame (1), the left end of scraping assorted cylinder (2) is formed and is rotationally connected with frame (1) by bearing and the bearing block combination I (13) of scraping assorted drum shaft (3) and being fixed in middle longeron I (107) upper surface, the right-hand member of scraping assorted cylinder (2) is formed and is rotationally connected with frame (1) by barrel (201) and the bearing and the bearing block combination II (14) that are fixed in middle longeron II (108) upper surface, scraping assorted belt wheel (4) is fixed in and scrapes on assorted drum shaft (3) in the left side of bearing and bearing block combination I (13),
Scraping the anterior downside of assorted cylinder (2), the inner arc surface of circular arc notch board (9) upwards, the upper edge of circular arc notch board (9) is laterally affixed with upper stull II (105), the edge of the left and right sides of circular arc notch board (9) is affixed with middle longeron I (107) and middle longeron II (108) respectively, the center of circle line of the arc surface of circular arc notch board (9) and the barrel-shaped dead in line of scraping assorted cylinder (2), the inner arc surface of circular arc notch board (9) and scrape between assorted cutter (202) gapped; In the below of scraping assorted cylinder (2), fiber blow tank (10) is downward-sloping, the upper end of fiber blow tank (10) and circular arc notch board (9) lower edge are affixed, the left and right sides of fiber blow tank (10) is fixed in the pillar II (102) of frame rear end, impurity blow tank (11) is placed in the lower right of scraping assorted cylinder (2) on the right side of frame (1), impurity blow tank (11) is downward-sloping, it is upper that the upper end of impurity blow tank (11) is fixed in middle longeron II (108), and support for bottom (12) is fixed on the lower longeron (109) on right side;
Described bearing and bearing block combination I (13) are that bearing I (6) is placed in the interior bearing of bearing block I (5) and the combination of bearing block; Described bearing and bearing block combination II (14) are that bearing II (8) is placed in the interior bearing of bearing block II (7) and the combination of bearing block.
2. banana stem fiber according to claim 1 is separated with impurity scrapes assorted device, it is characterized in that, a bucket wall thickness for described barrel (201) is 5~10mm.
3. banana stem fiber according to claim 1 is separated with impurity scrapes assorted device, it is characterized in that, the aperture in described impurity hole (203) is 10~40mm.
4. banana stem fiber according to claim 1 is separated with impurity scrapes assorted device, it is characterized in that, the central angle of described circular arc notch board (9) is 40~50 °.
5. banana stem fiber according to claim 1 is separated with impurity scrapes assorted device, it is characterized in that, the inner arc surface of described circular arc notch board (9) and the interstice coverage of scraping between assorted cutter (202) are 10~20mm.
6. banana stem fiber according to claim 1 is separated with impurity scrapes assorted device, it is characterized in that, the downward-sloping angle of described fiber blow tank (10) is 45~50 °.
7. banana stem fiber according to claim 1 is separated with impurity scrapes assorted device, it is characterized in that, the downward-sloping angle of described impurity blow tank (11) is 50~60 °.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201320722945.5U CN203530511U (en) | 2013-11-15 | 2013-11-15 | Impurity scrapping device for separating banana stem fiber from impurities |
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CN201320722945.5U CN203530511U (en) | 2013-11-15 | 2013-11-15 | Impurity scrapping device for separating banana stem fiber from impurities |
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CN201320722945.5U Expired - Fee Related CN203530511U (en) | 2013-11-15 | 2013-11-15 | Impurity scrapping device for separating banana stem fiber from impurities |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107326448A (en) * | 2017-08-22 | 2017-11-07 | 南通新源特种纤维有限公司 | Banana stalk fiber extraction element |
CN109457300A (en) * | 2018-10-18 | 2019-03-12 | 冯玉凤 | A kind of banana fiber extraction element bionical based on leaf cutting ant maxilla |
-
2013
- 2013-11-15 CN CN201320722945.5U patent/CN203530511U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107326448A (en) * | 2017-08-22 | 2017-11-07 | 南通新源特种纤维有限公司 | Banana stalk fiber extraction element |
CN109457300A (en) * | 2018-10-18 | 2019-03-12 | 冯玉凤 | A kind of banana fiber extraction element bionical based on leaf cutting ant maxilla |
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