CN203482818U - Automatic suspension type pig body half-splitting machine used during pig slaughtering - Google Patents

Abstract

The utility model relates to an automatic suspension type pig body half-splitting machine used during pig slaughtering, in particular to automatic half-splitting equipment which is capable of splitting pig bodies conveyed by a conveyor continuously and automatically into two fillets online. According to the machine, a lifter, a longitudinal movement instrument, a half-splitting knife and a clamping device are arranged on a horizontal movement device, a half-splitting knife box body, a variable frequency motor, a speed reducer, an eccentric shaft, a left knife bar, a right knife bar, a left knife, a right knife and a knife pressing plate are arranged on the half-splitting knife, a guide beam, a pressing arm, a left arm, a left lateral board, a right arm, a right lateral board, a cylinder, a pressing wheel axle, a pressing wheel and a torsional spring are arranged on the clamping device, a lubricating device is arranged at the front end of the half-splitting knife, and a controller is communicated with a computer to control the horizontal movement device, the lifter, the longitudinal movement instrument, the half-splitting knife, the clamping device, a sterilizing and cleaning device, the lubricating device and a safety protector. The automatic suspension type pig body half-splitting machine used during pig slaughtering has the advantages of being simple in structure, convenient to operate, capable of achieving automatic work, high in production efficiency, saving in time and labor, capable of reducing loss of minced pork, free of cross contamination, and capable of being widely used in continuous and automatic pig body half-splitting equipment.

Description

Automatic suspension type slaughter pig body spliting machine

Technical field

The utility model relates to a kind of automatic suspension type slaughter pig body spliting machine, particularly automatically completes continuously the pig body of conveyer conveying is split online and partly become the auto-splitting machine of diad sliced meat process equipment.

Background technology

At present, the trunk on live pig slaughtering production line divides half equipment, and great majority adopt the reciprocating equipment such as half saw, bridge type splitting saw of splitting; Reciprocating half saw of splitting is because saw blade moves reciprocatingly, and the sawtooth direction of motion changes, inefficiency, and power consumption is large; The saw blade of bridge type splitting saw is disc, owing to being subject to structural limitations, is difficult for cleaning and sterilizing, and the cross-infection of meat easily occurs; Two kinds of thick otch of saw blade are large, split half meat waste larger, every about 0.3kg of pig loss; Reciprocatingly split half saw and its defect of bridge type splitting saw is that stability, reliability and security are lower, consume energy high, complete property is poor.

Summary of the invention

The purpose of this utility model, be to provide a kind of automatic suspension type slaughter pig body spliting machine, it is to adopt double-pole to split cutting half mode, by translating device, lifter, vertical shift instrument, split half cutter, binding clasp, disinfecting washing device, lubricating arrangement, protector and controller and form, by photoelectricity correlation sensor, hog on hook detected, the X-axis of splitting half cutter will move horizontally along with trunk conveyer, send pulse signal keep synchronous by encoder, when splitting the point-to-point speed of half cutter while equating with hog on hook transporting velocity, the Z axis of splitting half cutter stretches out at once, and when certain distance, Y-axis is fallen in advance binding clasp simultaneously and stepped up immediately, and the chopper Y-axis of starting working declines, when dropping to lower terminal or pig's head detection position, split first auto-returned binding clasp then of half cutter, lifter, translating device returns, binding clasp clips to level sensor control by being clamped to level sensor and pine, often split a pig all will carry out once sterilizing and clean and to split half cutter apparatus in disinfecting washing device, lubricating arrangement adopts the gasification of oil storage tank centralized oil supply compressed air lubricated, control mode adopts programmable logic controller (PLC) PLC centralized Control, by servomotor, completing three moves axially, atmospheric control completes clamping, cutter is split position probing, cutter sterilization is cleaned, mechanical lubrication action, controller adopts digital controlled signal collection and controls output by DEVICNET communication mode, realizes automatic suspension type slaughter pig body and splits object partly.

The utility model automatic suspension type slaughter pig body spliting machine takes following technical scheme to realize: it is by translating device, lifter, vertical shift instrument, split half cutter, binding clasp, disinfecting washing device, lubricating arrangement, protector and controller form, and servomotor is set respectively on translating device, reductor, Timing Belt, bracket and traversing guide rail, install respectively lifter on translating device, vertical shift instrument, split half cutter and binding clasp, translating device is controlled lifter, split the translation of half cutter and binding clasp, crane is set respectively on lifter, servomotor, reductor, lifting power transmission shaft, V-arrangement guide wheel, synchronous pulley peace guide wheel, splits on half cutter and arranges and split half girff body respectively, variable-frequency motor, reductor, eccentric shaft, left and right knife bar, left and right cutter and hold(ing)-down clip, arrange respectively nose girder on binding clasp, pressure arm, left arm, left plate, right arm, right plate, cylinder, wheel pressing shaft, pinch roller and torsion spring, arrange respectively magnetic valve on disinfecting washing device, left and right water pipe, nozzle and slide block, lubricating arrangement is arranged on the front end place of splitting half cutter, and protector is provided with emergency stop button, self-locking system and earth leakage protective device, controller is communicated with and controls respectively translating device with computer, lifter, vertical shift instrument, split half cutter, binding clasp, disinfecting washing device, lubricating arrangement and protector, difference Setup Controller on bracing frame, protector, disinfecting washing device, vertical shift instrument and translating device.When automation slaughter pig body is split half operation, translating device is lifter, vertical shift instrument, splits the carrier of half cutter, binding clasp, receives the signal that controller transmits, and drives the translation of above device, point-to-point speed keeps synchronize with supporting conveyor speed, pig body split or not while cutting inclined to one side; Lifter is comprised of crane, servomotor, reductor, lifting power transmission shaft, V-arrangement guide wheel, synchronous pulley peace guide wheel, lifter is vertical shift instrument, split the carrier of half cutter, binding clasp, split cut before lifter receive after the signal that controller transmits, drive vertical shift instrument, split half cutter, binding clasp moves up and down, making to split half cutter has moved and has split semiosis along carcass length direction, lifting drive drives lifting power transmission shaft to rotate by toothed belt transmission, synchronous pulley is housed on power transmission shaft, Timing Belt engagement in belt wheel and frame, makes lifter along crane lifting; Splitting half cutter is comprised of girff body, variable-frequency motor, reductor, eccentric shaft, left and right knife bar, left and right cutter and hold(ing)-down clip, splitting half cutter receives after the signal that controller transmits, variable-frequency motor rotation produces up and down reciprocatingly to split by the left and right cutter on two eccentric shafts drive left and right knife bars in speed reducer output shaft hole cuts action, and to pig body fiber reinforcement, cutting is divided into diad fast by photosignal, to align pig body; Binding clasp is held pig body location before cutting tightly splitting, split while cutting and move with splitting half cutter simultaneously, do not rock splitting to hit, pig body is not split tiltedly split partially, split after cutting and unclamp, binding clasp is comprised of nose girder, pressure arm, left arm, left plate, right arm, right plate, cylinder, wheel pressing shaft, pinch roller, torsion spring, wheel pressing shaft, pressing wheel device are on pressure arm, when cylinder rotation, cylinder and pressure arm device are on same axle, and pressure arm rotates pig body is held tightly; Disinfecting washing device is comprised of magnetic valve, left and right water pipe, nozzle and slide block, and after splitting and cutting into, controller sends the disinfection with hot water that instruction disinfecting washing device first sprays 82 ℃, then spraying cold water cleans, the broadsword v.broadsword cleaning that carries out disinfection, keeps splitting half cutter clean, prevents cross-infection; Lubricating arrangement adopts oil storage tank concentration lubrication, by compressed air, oil is carried out to atomized lubrication, reduces oil consumption and guarantees lubricant effect; Protector arranges emergency stop button, self-locking system, earth leakage protective device, guarantee that personnel's equipment when operating area can not be activated operation, control mode adopts programmable logic controller (PLC) PLC centralized Control, by servomotor, complete three and move axially, atmospheric control completes clamping, cutter is split position probing, cutter sterilization cleaning, mechanical lubrication action; Controller adopts digital controlled signal collection and controls output by DEVICNET communication mode, the antijamming capability of enhancing system and stability, reduce the amount of laying of circuit, effectively avoid that equipment poor working environment, water are many, the feature of high humidity, avoid the equipment fault causing because environment is bad, working condition that can display device on computer or touch-screen and abort situation and classification prompting, be convenient to fault and get rid of, and realizes automatic suspension type slaughter pig body and split half effect.

The effect of the utility model automatic suspension type slaughter pig body spliting machine is simple in structure, easy to operate, continuous and automatic operation, production efficiency is high, time saving and energy saving, reduces the loss of meat foam, meat, without cross pollution, is widely used in continuous and automatic pig body and splits semi-finished equipment.

Accompanying drawing explanation

The utility model automatic suspension type slaughter pig body spliting machine will be described in further detail with reference to Figs..

Fig. 1 is the structural representation of the utility model automatic suspension type slaughter pig body spliting machine.

1-translating device, 2-lifter, 3-vertical shift instrument, 4-split, half cutter 5-binding clasp 6-disinfecting washing device 7-lubricating arrangement 8-protector 9-controller.

The specific embodiment

With reference to Fig. 1, the utility model automatic suspension type slaughter pig body spliting machine, it is by translating device 1, lifter 2, vertical shift instrument 3, split half cutter 4, binding clasp 5, disinfecting washing device 6, lubricating arrangement 7, protector 8 and controller 9 form, and servomotor is set respectively on translating device 1, reductor, Timing Belt, bracket and traversing guide rail, install respectively lifter 2 on translating device 1, vertical shift instrument 3, split half cutter 4 and binding clasp 5, translating device 1 is controlled lifter 2, split the translation of half cutter 4 and binding clasp 5, crane is set respectively on lifter 2, servomotor, reductor, lifting power transmission shaft, V-arrangement guide wheel, synchronous pulley peace guide wheel, splits on half cutter 4 and arranges and split half girff body respectively, variable-frequency motor, reductor, eccentric shaft, left and right knife bar, left and right cutter and hold(ing)-down clip, arrange respectively nose girder on binding clasp 5, pressure arm, left arm, left plate, right arm, right plate, cylinder, wheel pressing shaft, pinch roller and torsion spring, arrange respectively magnetic valve on disinfecting washing device 6, left and right water pipe, nozzle and slide block, lubricating arrangement 7 is arranged on the front end place of splitting half cutter 4, and protector 8 is provided with emergency stop button, self-locking system and earth leakage protective device, controller 9 is communicated with computer controls respectively translating device 1, lifter 2, vertical shift instrument 3, split half cutter 4, binding clasp 5, disinfecting washing device 6, lubricating arrangement 7 and protector 8, difference Setup Controller 9 on bracing frame, protector 8, disinfecting washing device 6, vertical shift instrument 3 and translating device 1.

The embodiment of the utility model automatic suspension type slaughter pig body spliting machine, it is by translating device 1, lifter 2, vertical shift instrument 3, splits half cutter 4, binding clasp 5, disinfecting washing device 6, lubricating arrangement 7, protector 8 and controller 9 and form, when automation slaughter pig body is split half operation, translating device 1 is lifter 2, vertical shift instrument 3, split the carrier of half cutter 4, binding clasp 5, receive the signal that controller 9 transmits, drive the translation of above device, point-to-point speed keeps synchronize with supporting conveyor speed, pig body split or not while cutting inclined to one side, lifter 2 is by crane, servomotor, reductor, lifting power transmission shaft, V-arrangement guide wheel, synchronous pulley peace guide wheel forms, lifter 2 is vertical shift instrument 3, split half cutter 4, the carrier of binding clasp 5, split cut before lifter 2 receive after the signal that controller 9 transmits, drive vertical shift instrument 3, split half cutter 4, binding clasp 5 moves up and down, making to split half cutter 4 has moved and has split semiosis along carcass length direction, lifting drive drives lifting power transmission shaft to rotate by toothed belt transmission, synchronous pulley is housed on power transmission shaft, Timing Belt engagement in belt wheel and frame, make lifter 2 along crane lifting, splitting half cutter 4 is comprised of girff body, variable-frequency motor, reductor, eccentric shaft, left and right knife bar, left and right cutter and hold(ing)-down clip, splitting half cutter 4 receives after the signal that controller 9 transmits, variable-frequency motor rotation produces up and down reciprocatingly to split by the left and right cutter on two eccentric shafts drive left and right knife bars in speed reducer output shaft hole cuts action, and to pig body fiber reinforcement, cutting is divided into diad fast by photosignal, to align pig body, binding clasp 5 is held pig body location before cutting tightly splitting, split while cutting and move with splitting half cutter 4 simultaneously, do not rock splitting to hit, pig body is not split tiltedly split partially, split after cutting and unclamp, binding clasp 5 is comprised of nose girder, pressure arm, left arm, left plate, right arm, right plate, cylinder, wheel pressing shaft, pinch roller, torsion spring, wheel pressing shaft, pressing wheel device are on pressure arm, when cylinder rotation, cylinder and pressure arm device are on same axle, and pressure arm rotates pig body is held tightly, disinfecting washing device 6 is comprised of magnetic valve, left and right water pipe, nozzle and slide block, and after splitting and cutting into, controller 9 sends the disinfection with hot water that instruction disinfecting washing device 6 first sprays 82 ℃, then spraying cold water cleans, the broadsword v.broadsword cleaning that carries out disinfection, keeps splitting half cutter 4 clean, prevents cross-infection, lubricating arrangement 7 adopts oil storage tank concentration lubrication, by compressed air, oil is carried out to atomized lubrication, reduces oil consumption and guarantees lubricant effect, protector 8 arranges emergency stop button, self-locking system, earth leakage protective device, guarantee that personnel's equipment when operating area can not be activated operation, control mode adopts programmable logic controller (PLC) PLC centralized Control, by servomotor, complete three and move axially, atmospheric control completes clamping, cutter is split position probing, cutter sterilization cleaning, mechanical lubrication action, controller 9 adopts digital controlled signal collection and controls output by DEVICNET communication mode, the antijamming capability of enhancing system and stability, reduce the amount of laying of circuit, effectively avoid that equipment poor working environment, water are many, the feature of high humidity, avoid the equipment fault causing because environment is bad, working condition that can display device on computer or touch-screen and abort situation and classification prompting, be convenient to fault and get rid of, and realizes automatic suspension type slaughter pig body and split half effect.

Claims (1)

1. an automatic suspension type slaughter pig body spliting machine, it is by translating device (1), lifter (2), vertical shift instrument (3), split half cutter (4), binding clasp (5), disinfecting washing device (6), lubricating arrangement (7), protector (8) and controller (9) form, and it is characterized in that, on translating device (1), servomotor is set respectively, reductor, Timing Belt, bracket and traversing guide rail, install respectively lifter (2) on translating device (1), vertical shift instrument (3), split half cutter (4) and binding clasp (5), translating device (1) is controlled lifter (2), the translation of splitting half cutter (4) and binding clasp (5), lifter arranges respectively crane on (2), servomotor, reductor, lifting power transmission shaft, V-arrangement guide wheel, synchronous pulley peace guide wheel, splits on half cutter (4) and arranges and split half girff body respectively, variable-frequency motor, reductor, eccentric shaft, left and right knife bar, left and right cutter and hold(ing)-down clip, binding clasp arranges respectively nose girder on (5), pressure arm, left arm, left plate, right arm, right plate, cylinder, wheel pressing shaft, pinch roller and torsion spring, disinfecting washing device arranges respectively magnetic valve on (6), left and right water pipe, nozzle and slide block, lubricating arrangement (7) is arranged on the front end place of splitting half cutter (4), and protector (8) is provided with emergency stop button, self-locking system and earth leakage protective device, controller (9) is communicated with computer controls respectively translating device (1), lifter (2), vertical shift instrument (3), split half cutter (4), binding clasp (5), disinfecting washing device (6), lubricating arrangement (7) and protector (8), difference Setup Controller (9) on bracing frame, protector (8), disinfecting washing device (6), vertical shift instrument (3) and translating device (1).

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