CN112496451A - Intelligent sawing machine control technology - Google Patents
Intelligent sawing machine control technology Download PDFInfo
- Publication number
- CN112496451A CN112496451A CN202011191830.9A CN202011191830A CN112496451A CN 112496451 A CN112496451 A CN 112496451A CN 202011191830 A CN202011191830 A CN 202011191830A CN 112496451 A CN112496451 A CN 112496451A
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- CN
- China
- Prior art keywords
- sawing machine
- intelligent
- work piece
- control
- wireless bluetooth
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D59/00—Accessories specially designed for sawing machines or sawing devices
- B23D59/001—Measuring or control devices, e.g. for automatic control of work feed pressure on band saw blade
Abstract
The invention discloses an intelligent sawing machine control technology, relates to the technical field of intelligent machinery, and aims to solve the problems that the existing sawing machine is not high in intelligent degree and cannot ensure safety in the working process. The invention can realize the intelligent control of the sawing machine to realize the sawing of workpieces, reduce the working pressure of workers, greatly reduce the operation cost of factory personnel, liberate the two hands of workers and provide a new technological road for the following technological creators developing intelligent sawing machines.
Description
Technical Field
The invention relates to the technical field of intelligent machinery, in particular to an intelligent sawing machine control technology.
Background
Sawing machines are important devices in the mechanical field and play an important role in industrial design and steel sawing. Traditional sawing machines need manual operation, need the staff to monitor by the sawing machine in real time to the saw cutting of steel, consume manpower resources very much in the actual operation process. Meanwhile, the oil pump of the sawing machine can not supply oil enough in the working process, and the sawing efficiency of the sawing machine on steel is influenced. In a traditional sawing machine alarm system, once alarm information appears on a sawing machine, a worker needs a certain reaction time after hearing the alarm and pressing an emergency stop switch, the sawing effect of steel is possibly caused in the period of time, the sawing machine is damaged, and even serious casualty accidents are caused, so that an intelligent sawing machine control technology is provided.
Disclosure of Invention
The invention provides an intelligent sawing machine control technology, which solves the problems that the existing sawing machine is not high in intelligent degree and cannot ensure the safety in the working process.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides an intelligent sawing machine control technique, includes mechanical module, plc control module, sawing machine work monitoring module and wireless bluetooth wifi module, mechanical module includes limit switch, vertical hydrovalve, work piece holder, horizontal hydrovalve, oil pump, step motor and automatic feeding, and wherein vertical hydrovalve is that the control saw blade reciprocates on longitudinal rail, and horizontal hydrovalve is used for promoting work piece holder and is used for pressing from both sides tight work piece, and automatic feeding adopts the form of conveyer belt to send the work piece to work piece holder department and carry out the pay-off.
Preferably, the plc control module includes a plc controller and a computer terminal, and the computer terminal may perform serial port communication with the plc through the com port.
Preferably, the sawing machine work monitoring module comprises a monitoring camera, a mobile phone end and an alarm, the monitoring camera monitors the working state of the sawing machine, and transmits the real-time monitoring video to the cloud platform, the mobile phone end and the computer end can access the cloud platform through a domain name to acquire the real-time monitoring video, and the alarm can upload the alarm signal to the cloud platform through the wireless Bluetooth wifi module.
Preferably, wireless bluetooth wifi module includes wireless bluetooth wifi device, wireless bluetooth wifi device can pass through serial ports communication cooperative control sawing machine with the plc controller, also can pass through wifi with the signal that each sensor gathered on the sawing machine and transmit the cloud platform, and the cell-phone end can be connected the device through the bluetooth and realize controlling the sawing machine, also can acquire the real-time data of sawing machine work through visiting the domain name mode with the computer end simultaneously.
Compared with the prior art, the invention has the beneficial effects that: the invention can realize the intelligent control of the sawing machine to realize the sawing of workpieces, reduce the working pressure of workers, greatly reduce the operation cost of factory personnel, liberate the two hands of workers and provide a new technological road for the following technological creators developing intelligent sawing machines.
Drawings
Fig. 1 is a schematic front view of an intelligent sawing machine control technique according to the present invention;
fig. 2 is a logic relationship diagram of an intelligent sawing machine control technique according to the present invention.
In the figure: 1 step motor, 2 limit switch, 3 vertical hydrovalve, 4 work piece holder, 5 wireless bluetooth wifi devices, 6 oil pumps, 7plc controllers, 8 horizontal hydrovalve, 9 computer ends, 10 cell-phone ends, 11 surveillance camera, 12 automatic feeding.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-2, the present solution provides an embodiment: the utility model provides an intelligent sawing machine control technique, including mechanical module, plc control module, sawing machine work monitoring module and wireless bluetooth wifi module, mechanical module includes limit switch 2, vertical hydrovalve 3, work piece holder 4, horizontal hydrovalve 8, oil pump 6, step motor 1 and automatic feeding 12, wherein vertical hydrovalve 3 is that the control saw blade reciprocates on longitudinal rail, horizontal hydrovalve 8 is used for promoting work piece holder and is used for pressing from both sides tight work piece, automatic feeding 12 adopts the form of conveyer belt to send the work piece to work piece holder 4 departments and carry out the pay-off.
In this embodiment, the plc control module includes a plc controller 7 and a computer terminal 9, and the computer terminal 9 can perform serial port communication with the plc through the com port.
In this embodiment, the sawing machine work monitoring module includes 11, cell-phone ends 10 and the alarm of surveillance camera, and 11 surveillance camera control sawing machine operating condition to transmit real time monitoring's video to the cloud platform, cell-phone ends 10 and computer end 9 can visit the cloud platform through the domain name and acquire the real time monitoring video, and alarm accessible wireless bluetooth wifi module uploads alarm signal to the cloud platform.
In this embodiment, wireless bluetooth wifi module includes wireless bluetooth wifi device 5, and wireless bluetooth wifi device 5 can pass through serial ports communication cooperative control sawing machine with plc controller 7, also can pass through wifi with the signal that each sensor gathered on the sawing machine and transmit the cloud platform, and cell-phone end 10 can be connected the device through the bluetooth and realize controlling the sawing machine, also can acquire the real-time data of sawing machine work through visiting the domain name mode with computer end 9 simultaneously.
Working principle, firstly, the Plc controller 7 is the core of the intelligent sawing machine, and the overall working state (each working module) of the sawing machine can be controlled through the Plc controller 7. The wireless Bluetooth wifi device 5 can communicate with the plc controller 7 through a serial port, and works in cooperation with the plc controller 7. The computer end 9 and the plc controller 7 send instructions through serial port communication (the mobile phone end 10 controls the sawing machine through the wireless Bluetooth wifi device 5 in cooperation with the plc controller 7).
The computer end 9 (the mobile phone end 10) sends an instruction to control the sawing machine to start (the stepping motor 1 works) through the plc controller 7, the automatic feeding device 12 sends a workpiece to the workpiece clamp 4 through the conveyor belt (the workpiece is detected through the sensor), the transverse hydraulic valve 8 clamps the workpiece tightly, the longitudinal hydraulic valve 3 can control the saw blade to longitudinally move to the workpiece (the moving position distance can be detected by the sensor) to saw the workpiece, and the limit switch 2 can control the limit position of the longitudinal moving distance of the saw blade. Oil pump 6 can cool off the work piece processing by plc controller 7, and when the work piece saw cut the completion back (sensor detects), the saw blade removed a certain distance, and control vertical hydrovalve 3 rolls back the saw blade, carries out next work piece processing.
In the working process of the sawing machine, the wireless Bluetooth wifi device 5 can collect sensor data (including a monitoring camera 11 and an alarm signal) located at each position of the sawing machine, upload the collected data to the cloud platform through connecting wifi, and the mobile phone end 10 and the computer end 9 acquire the data of each sensor through a domain name accessing the cloud platform. When the alarm of the sawing machine is met, the working state of the sawing machine can be controlled through the computer end 9 (the mobile phone end 10) and the plc controller 7 (the wireless Bluetooth wifi device 5) and the alarm is eliminated.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (4)
1. The utility model provides an intelligent sawing machine control technique, includes mechanical module, plc control module, sawing machine work monitoring module and wireless bluetooth wifi module, a serial communication port, mechanical module includes limit switch (2), vertical hydrovalve (3), work piece holder (4), horizontal hydrovalve (8), oil pump (6), step motor (1) and autoloading device (12), wherein vertical hydrovalve (3) control the saw blade and reciprocate on longitudinal rail, horizontal hydrovalve (8) are used for promoting work piece holder and are used for pressing from both sides tight work piece, autoloading device (12) adopt the form of conveyer belt to send the work piece to work piece holder (4) department and carry out the pay-off.
2. The intelligent sawing machine control technology according to claim 1, wherein the plc control module comprises a plc controller (7) and a computer terminal (9), and the computer terminal (9) can communicate with the plc via a com port in a serial manner.
3. The intelligent sawing machine control technology according to claim 2, wherein the sawing machine work monitoring module comprises a monitoring camera (11), a mobile phone end (10) and an alarm, the monitoring camera (11) monitors the working state of the sawing machine and transmits real-time monitoring video to the cloud platform, the mobile phone end (10) and the computer end (9) can access the cloud platform through a domain name to acquire the real-time monitoring video, and the alarm can upload an alarm signal to the cloud platform through the wireless Bluetooth wifi module.
4. The intelligent sawing machine control technology as claimed in claim 2, wherein the wireless bluetooth wifi module comprises a wireless bluetooth wifi device (5), the wireless bluetooth wifi device (5) can cooperatively control the sawing machine with the plc controller (7) through serial port communication, and also can transmit signals collected by each sensor on the sawing machine to the cloud platform through wifi, the mobile phone end (10) can be connected with the device through bluetooth to control the sawing machine, and meanwhile, the mobile phone end (9) can also acquire real-time data of the sawing machine work in a domain name access mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011191830.9A CN112496451A (en) | 2020-10-30 | 2020-10-30 | Intelligent sawing machine control technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011191830.9A CN112496451A (en) | 2020-10-30 | 2020-10-30 | Intelligent sawing machine control technology |
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| Publication Number | Publication Date |
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| CN112496451A true CN112496451A (en) | 2021-03-16 |
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| CN202011191830.9A Pending CN112496451A (en) | 2020-10-30 | 2020-10-30 | Intelligent sawing machine control technology |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113478002A (en) * | 2021-07-13 | 2021-10-08 | 章双凤 | Cutting equipment capable of realizing fixed-length cutting of workpiece |
-
2020
- 2020-10-30 CN CN202011191830.9A patent/CN112496451A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113478002A (en) * | 2021-07-13 | 2021-10-08 | 章双凤 | Cutting equipment capable of realizing fixed-length cutting of workpiece |
| CN113478002B (en) * | 2021-07-13 | 2022-09-06 | 深圳市宏展科技有限公司 | Cutting equipment capable of realizing fixed-length cutting of workpiece |
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