CN206936961U - A kind of online tool wear degree automatic checkout system - Google Patents
A kind of online tool wear degree automatic checkout system Download PDFInfo
- Publication number
- CN206936961U CN206936961U CN201720878080.XU CN201720878080U CN206936961U CN 206936961 U CN206936961 U CN 206936961U CN 201720878080 U CN201720878080 U CN 201720878080U CN 206936961 U CN206936961 U CN 206936961U
- Authority
- CN
- China
- Prior art keywords
- tool wear
- control centre
- cutter
- checkout system
- signal communication
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Abstract
The utility model discloses a kind of online tool wear degree automatic checkout system, it includes cutter, main shaft, servomotor, the electric machine controller of the control servomotor, the tool wear sensor detected to the tool wear degree, the warning device and ccd image harvester with the control centre of the tool wear sensor electric signal communication and control centre's signal communication of the driving main shaft rotation, the control centre and the electric machine controller electric signal communication.The utility model is capable of the abrasion condition of on line real-time monitoring cutter, with reference to the dual confirmation tool wear situation of CCD camera devices, ensure that the degree of accuracy of testing result, when tool wear is serious, alarm is sent, and stops processing, timely prevent defective work from producing, reduce loss.
Description
Technical field
The utility model belongs to tool wear degree detection technique field, automatic more particularly to a kind of online tool wear degree
Detecting system.
Background technology
With the continuous development of machinery industry, occur various engineering goods, and current machinery production on the market
Product are gradually toward miniaturization, and the direction of precise treatment is developed, so that tradition machinery process equipment can not be realized in engineering goods
Mechanical part processing.Because numerical control device has high accuracy, efficient advantage, the precise part in engineering goods at present
Machined more by numerical control device.Numerical control machining center be using live spindle drive cutter in three module mobile devices according to
The track of setting is processed automatically, with reference to automatic tool changer, automatic replacing cutter is realized, so as to realize adding for a variety of work posts
Work.However, cutting-tool's used life is limited, long-term tool wear can cause machining accuracy not reach requirement, influence product matter
Amount.For the abrasion condition generally use of cutter, regularly hand inspection monitors in the prior art, if finding, tool wear is tight
Weight, then changed when checking.But the method is time-consuming longer, and improves labor intensity, adds human cost；But also
The abrasion of cutter can not be found in time so that cutter heavy wear and situation that caused machining accuracy is not inconsistent in process
Cannot timely it find, so as to not have real-time.
Therefore need to provide a kind of online tool wear degree automatic checkout system to solve the above problems.
Utility model content
Main purpose of the present utility model is to provide a kind of online tool wear degree automatic checkout system, can be real online
When monitor the abrasion condition of cutter, when tool wear is serious, send alarm, and stop processing, timely prevent defective work
Produce, reduce loss.
The utility model is achieved through the following technical solutions above-mentioned purpose：A kind of online tool wear degree automatic detection system
System, it include cutter, main shaft, driving main shaft rotation servomotor, control the electric machine controller, right of the servomotor
In the control of tool wear sensor and the tool wear sensor electric signal communication that the tool wear degree is detected
The heart, warning device and ccd image harvester with control centre's signal communication, the control centre and the motor
Controller electric signal communication.
Further, the tool rest of the carrying cutter is included, the tool wear sensor is fixedly installed on the knife
On seat.
Further, the end of the tool wear sensor is concordant with the point of a knife of the cutter is set.
Further, the control centre includes data reception module and data comparison matching module.
Compared with prior art, a kind of beneficial effect of online tool wear degree automatic checkout system of the utility model exists
In：It is capable of the abrasion condition of on line real-time monitoring cutter, with reference to the dual confirmation tool wear situation of CCD camera devices, ensure that
The degree of accuracy of testing result, when tool wear is serious, alarm is sent, and stops processing, timely prevent defective work from producing,
Reduce loss.
Brief description of the drawings
Fig. 1 is the control module schematic diagram of the utility model embodiment；
Numeral represents in figure：
1 cutter；2 servomotors；3 electric machine controllers；4 tool wear sensors；5 control centres, 51 data reception modules,
52 data comparison matching modules；6 warning devices；7CCD image collecting devices；8 tool rests；9 main shafts.
Embodiment
Embodiment：
Fig. 1 is refer to, the present embodiment is online tool wear degree automatic checkout system, and it includes cutter 1, main shaft 9, driving
The servomotor 2 of the rotation of main shaft 9, the electric machine controller 3 for controlling servomotor 2, the cutter detected to the wear intensity of cutter 1 mill
Damage sensor 4, the alarm dress with the control centre 5 of the electric signal communication of tool wear sensor 4, with the signal communication of control centre 5
Put 6 and ccd image harvester 7, control centre 5 and the electric signal communication of electric machine controller 3.
The online tool wear degree automatic checkout system of the present embodiment also includes the tool rest 8 of carrying cutter 1, the tool wear
Sensor 4 is fixedly installed on tool rest 8, and the end of the tool wear sensor 4 concordant with the point of a knife of cutter 1 is set.
Control centre 5 includes data reception module 51 and data comparison matching module 52.
The operation principle of the online tool wear degree automatic checkout system of the present embodiment is：Cutter 1 is moved before being processed
Move to the position of ccd image harvester 7 and taken pictures, afterwards, ccd image harvester 7 by image transmitting to control centre 5,
Working position is moved to after graphical analysis confirms cutter 1 without abrasion or wearing in allowed band, then by cutter 1；Adding
During work, tool wear sensor 4 is monitored in real time to the wear intensity of cutter 1, and tool wear sensor 4 is by the reality of detection
When the data reception module 51 that sends a signal in control centre 5 of data, and carried out in real time by data comparison matching module 52
Analysis is compared, if analysis draws the serious wear of cutter 1, notice electric machine controller 3 stops main shaft rotation；Then, cutter 1 is being fed
The position of movement value ccd image harvester 7 carries out IMAQ again under device effect, and ccd image harvester 7 is by collection
Image transmitting is to control centre 5, after control centre 5 confirms the serious wear of cutter 1, then controls warning device 6 to be alarmed,
Personnel are notified to carry out tool changing.
The beneficial effect of the online tool wear degree automatic checkout system of the present embodiment is：Being capable of on line real-time monitoring cutter
Abrasion condition, with reference to the dual confirmation tool wear situation of CCD camera devices, ensure that the degree of accuracy of testing result, work as cutter
During serious wear, alarm is sent, and stops processing, timely prevents defective work from producing, reduces loss.
Above-described is only some embodiments of the present utility model.For the person of ordinary skill of the art,
On the premise of not departing from the utility model and creating design, various modifications and improvements can be made, these belong to this practicality
New protection domain.
Claims (4)
- A kind of 1. online tool wear degree automatic checkout system, it is characterised in that：It includes cutter, main shaft, the driving main shaft The servomotor of rotation, the electric machine controller of the control servomotor, the cutter mill detected to the tool wear degree Damage sensor, the report with the control centre of the tool wear sensor electric signal communication and control centre's signal communication Alarm device and ccd image harvester, the control centre and the electric machine controller electric signal communication.
- 2. online tool wear degree automatic checkout system as claimed in claim 1, it is characterised in that：Also include carrying the knife The tool rest of tool, the tool wear sensor are fixedly installed on the tool rest.
- 3. online tool wear degree automatic checkout system as claimed in claim 2, it is characterised in that：The tool wear sensing The end of device is concordant with the point of a knife of the cutter to be set.
- 4. online tool wear degree automatic checkout system as claimed in claim 1, it is characterised in that：The control centre includes Data reception module and data comparison matching module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720878080.XU CN206936961U (en) | 2017-07-19 | 2017-07-19 | A kind of online tool wear degree automatic checkout system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720878080.XU CN206936961U (en) | 2017-07-19 | 2017-07-19 | A kind of online tool wear degree automatic checkout system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206936961U true CN206936961U (en) | 2018-01-30 |
Family
ID=61369992
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720878080.XU Expired - Fee Related CN206936961U (en) | 2017-07-19 | 2017-07-19 | A kind of online tool wear degree automatic checkout system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206936961U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108500737A (en) * | 2018-03-12 | 2018-09-07 | 广汽本田汽车有限公司 | A kind of contactless tool detection devices and method |
-
2017
- 2017-07-19 CN CN201720878080.XU patent/CN206936961U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108500737A (en) * | 2018-03-12 | 2018-09-07 | 广汽本田汽车有限公司 | A kind of contactless tool detection devices and method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN205129520U (en) | Lathe main shaft trouble intelligent diagnosis system | |
| CN105666145B (en) | A kind of wheel processing fully-automatic production system and its processing technology | |
| CN204736026U (en) | Numerical control lathe with real -time detection function | |
| CN206946293U (en) | A kind of monitoring tool temperature in real time and the autoalarm of wear intensity | |
| CN204108657U (en) | Unmanned automatic processing workshop | |
| CN202317881U (en) | On-line anti-collision monitoring device for centerless internal grinder | |
| CN206936961U (en) | A kind of online tool wear degree automatic checkout system | |
| CN109211545A (en) | CNC moves axle load automatic alarm device and its method | |
| CN213998767U (en) | Vertical machining center for machining airplane parts | |
| CN206912005U (en) | A kind of industrial robot and stamping system | |
| CN109746768A (en) | A kind of workpiece cutting comprehensive monitor system | |
| CN105856066A (en) | Intelligent full-automatic polishing unit for rectangular tubes and rod materials | |
| CN206936960U (en) | A kind of circle beating degree intelligent monitor system of main shaft of numerical control machine tool | |
| CN211225910U (en) | Mine elevator brake disc monitoring terminal | |
| CN110052652B (en) | Man-machine isolation automatic cover-detaching, milling and shaping processing system and method | |
| CN202200112U (en) | On-machine detecting device of milling machine cutter | |
| CN107186027A (en) | A kind of industrial robot and stamping system | |
| CN207606572U (en) | A kind of cutter arrangement of the replaceable boring cutter of boring machine | |
| CN107538356A (en) | A kind of numerical control multi-head vertical bar cutting machine that can carry out arc cutting | |
| CN104669061B (en) | A kind of lathe ultrasonic testing system and method | |
| CN102398700B (en) | Intelligent monitoring system for full-automatic industrial explosive packaging equipment | |
| CN210437979U (en) | Conveying belt deviation monitoring system | |
| CN107175373A (en) | A kind of method of work of the intelligent tooth machining unit of automobile chassis support processing | |
| CN202780831U (en) | Laser detection device based on computerized numerical control (CNC) double cutter head size on-line automatic measurement | |
| CN107175578A (en) | A kind of crankshaft hole honing fraising combination unit |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180130 Termination date: 20210719 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |