CN203474767U - Edible alcohol fermentation device - Google Patents
Edible alcohol fermentation device Download PDFInfo
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- CN203474767U CN203474767U CN201320467345.9U CN201320467345U CN203474767U CN 203474767 U CN203474767 U CN 203474767U CN 201320467345 U CN201320467345 U CN 201320467345U CN 203474767 U CN203474767 U CN 203474767U
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Abstract
The utility model relates to an edible alcohol fermentation device which comprises a fermentation tank body (1), a stirring device (2), a detection device (3), a heat conducting device (4), an acid-base adding device (5) and an air adding device (6), wherein the stirring device (2), the detection device (3), the heat conducting device (4), the acid-base adding device (5) and the air adding device (6) are organically combined and coordinated in the fermentation process to effectively control the temperature, pH value and dissolved oxygen in the fermentation process, so that the quality, taste and yield of fermentation products are guaranteed.
Description
Technical field
The utility model relates to a kind of edible ethanol fermentation unit, belongs to drinks processing units field.
Background technology
The most small distilleries of China are still continued to use traditional technology and manual operations, and labour productivity is lower, and fermentation equipment is outmoded, and technical equipment and detection means fall behind, and automatization level is low, thereby energy consumption is high, the yield of liquor is low, vinosity is subject to technical factor restriction large.
Along with the raising of living standards of the people and the development of alcohol industry, people have higher requirement to the quality of wine, mouthfeel, output.And the quality good or not of wine, mouthfeel quality, output height of heel zymotechnique technology are closely bound up, zymotechnique technology be unable to do without the control to fermenting process.As the temperature in fermenting process affects the activity of enzyme, affect the chemical reaction in fermenting process.Temperature affects the metabolism of each thalline, affects each thalli growth and breeding, thereby affects the Quality and yield of tunning.Dissociating of pH value major effect nutritive substance in fermenting process and middle tunning, thus the mouthfeel of tunning affected.Dissolved oxygen amount size in fermenting process all can produce different impacts to the formation of thalli growth and tunning and output.As glutamic acid fermentation, during for hypoxgia, L-glutamic acid accumulation will obviously reduce, and produces a large amount of lactic acid and succsinic acid.Yeast is facultative anaerobe, and the in the situation that of anoxic, yeast breaks sugar into alcohol and carbonic acid gas, and the in the situation that of aerobic, Yeast Growth is very fast, breaks sugar into carbonic acid gas and water.
Summary of the invention
The purpose of this utility model be to provide a kind of to temperature, pH value, dissolved oxygen amount automatization in fermenting process detect and according to detected result to fermentation unit that in fermenting process, temperature, pH value, dissolved oxygen amount regulate, to realize, during the fermentation temperature, pH value, dissolved oxygen amount are controlled, thus quality, mouthfeel and the output of assurance tunning.
The technical scheme that the utility model is taked is: a kind of edible ethanol fermentation unit is provided, comprise fermentation tank body (1), whipping appts (2), proofing unit (3), heat-transfer device (4), soda acid adding apparatus (5) and air adding apparatus (6), it is characterized in that, described fermentation tank body (1) comprises inner tank wall (9), tank body thermal insulation layer (10), tank wall (11), tank support (12), artificial ladder (13) and the discharge port (8) that is arranged at the manhole plate (7) on fermentation tank body (1) and ferments under tank body (1), between described inner tank wall (9) and tank wall (11), be provided with tank body thermal insulation layer (10), inner tank wall (9) is made by glass reinforced plastic, tank body thermal insulation layer (10) is made by insulating cotton, described manhole plate (7) is provided with thief hole, opening for feed, material-feeding port, venting port and sight glass.
Described fermentation whipping appts (2) comprises electric motor (14), electric motor fixed support (15), vee-belt (16), V-grooved pulley (17), shaft seal (18), bearing post (19), main drive shaft (20), driven shaft (21), zigzag system froth breaking oar (22), agitator (23), shaft coupling (24), plummer-block crossbeam (25), agitator (26), agitator (27) and bearing base (28), described electric motor fixed support (15) is fixed on tank wall (11), be fixed on electric motor (14) on electric motor fixed support (15) by vee-belt (16) by power transmission to V-grooved pulley (17), described V-grooved pulley (17) is fixed on main drive shaft (20) upper end, and main drive shaft (20) is from top to down successively through bearing post (19), shaft seal (18), tank wall (11), tank body thermal insulation layer (10), inner tank wall (9), zigzag system froth breaking oar (22) and agitator (23), shaft seal (18) is housed in described bearing post (19), bearing post is fixed on tank wall (11) above and is tightly connected with tank wall (11), described zigzag system froth breaking oar (22) and agitator (23) are fixed on main drive shaft (20) above and are placed in inner tank wall (9), main drive shaft (20) lower end is connected with driven shaft (21) upper end by shaft coupling (24), and described driven shaft (21) is from top to down successively through plummer-block crossbeam (25), agitator (26) and agitator (27), driven shaft (20) lower end is connected with bearing base (28), it is upper that described plummer-block crossbeam (25) and bearing base (28) are fixed on inner tank wall (9), described agitator (23), agitator (26) and agitator (27) are disk arrow leaf turbine agitator, and agitator (26) and agitator (27) are fixed on driven shaft (21) above and are placed in inner tank wall (9).
Described proofing unit (3) comprises computer control system (29), temperature sensor (30), pH value sensor (31), dissolved oxygen detector (32) and data line (33), described computer control system (29) by data line (33) respectively with temperature sensor (30), pH value sensor (31) is connected with dissolved oxygen detector (32), described temperature sensor (30), pH value sensor (31) and dissolved oxygen detector (32) are inserted in fermentation tank body (1) and with fermentation tank body (1) contact part and should be tightly connected completely horizontal by miter angle.
Described heat-transfer device (4) comprises constant temperature water tank (34), valve (35), water pump (36), valve (37), water pipe (38), U-shaped circulation tube (39), water pipe (40) and flange (41), in described constant temperature water tank (34), there are heating and refrigeration plant, can be according to desired temperature, Automatic-heating or refrigeration, constant temperature water tank (34) is connected with water pump (36) feed-water end by valve (35), water pump (36) water side is connected with water pipe (38) by valve (37), water pipe (38) is connected with U-shaped circulation tube (39) feed-water end, U-shaped circulation tube (39) water side is connected with water pipe (40), water pipe (40) end inserts in constant temperature water tank (34), described U-shaped circulation tube (39) is fixed on inner tank wall (9) surrounding, all connections for part flange (41) be tightly connected.
Described soda acid adding apparatus (5) comprises flange (41), acid tank (42), valve (43), alkali tank (44), valve (45), Y-tube (46), peristaltic pump (47), valve (48), transfer lime (49) and shower nozzle (50), described peristaltic pump (47) is flow type peristaltic pump, described sour tank (42) exit is provided with valve (43), alkali tank (44) exit is provided with valve (45), valve (43) is connected with Y-tube (46) import one end, valve (45) is connected with Y-tube (46) the import the other end, Y-tube (46) exit end is connected with peristaltic pump (47) entrance end, peristaltic pump (47) exit end is connected with one end of transfer lime (49), the other end of transfer lime (49) is connected with shower nozzle (50), shower nozzle (50) is inserted in fermentation tank body (1), all connections for part flange (41) be tightly connected, shower nozzle (50) should be tightly connected completely with fermentation tank body (1) contact part.
Described air adding apparatus (6) comprises flange (41), air filter (51), air pump (52), air flowmeter (53), valve (54) and breather line (55), described air filter (51) is connected with air pump (52) inlet end, air pump (52) outlet side is connected with one end of air flowmeter (53), the other end of air flowmeter (53) is connected with breather line (55) by valve (54), breather line (55) inserts fermentation tank body (1) bottom, all connections for part flange (41) be tightly connected, breather line (55) should be tightly connected completely with fermentation tank body (1) contact part.
The beneficial effects of the utility model are: 1. whipping appts (2) employing zigzag system froth breaking oar (22) is mechanical defoaming device, thereby in fermenting process, does not use chemical defoamer, eliminate the pollution of chemical defoamer to fermented product.It is the effect of dynamic property that whipping appts (2) adopts shaft coupling (24) to connect main drive shaft (20) and driven shaft (21) and jointly rotate with transmitting torque, thereby have buffering, vibration damping and raising axle in whipping process.Whipping appts (2) adopts agitator (23), agitator (26) and agitator (27) to be disk arrow leaf turbine agitator, thereby axial flow is strong in whipping process, and shearing action is little, and mixed effect is best, and watt consumption is minimum.Whipping appts (2) is conducive to increase dissolved oxygen amount in fermented liquid, improves the utilization ratio of oxygen in fermenting process, is conducive to fermented product and fully mixes with fermentation thalline, is uniformly distributed, and guarantees that fermented product ferments comprehensively, avoids fermentation to leave dead angle, is conducive to heat conduction.
2. dissolved oxygen amount in fermented product temperature, fermented liquid pH value, fermented liquid in proofing unit (3) detection of dynamic fermenting process, and dynamically showing each data, tracing analysis is also calculated to reach and is set leavening temperature, pH value, dissolved oxygen amount institute heat requirement, soda acid amount, amount of oxygen.Heat-transfer device (4) is a kind ofly have refrigeration and heat circulating heat-exchanging device, has good heat exchanger effectiveness, has both guaranteed rapidity and the accuracy of temperature control, during simultaneously heat exchange, is difficult for making fermented product to be charred.Soda acid adding apparatus (5), air adding apparatus (6) accurately add soda acid amount, amount of oxygen according to calculation result.
3. whipping appts (2), proofing unit (3), heat-transfer device (4), soda acid adding apparatus (5) and air adding apparatus (6) organically combination and coordination during the fermentation, realize the effective control to temperature, pH value, dissolved oxygen amount during the fermentation, thereby guaranteed quality, mouthfeel and the output of tunning.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
In figure: 1 fermentation tank body, 2 whipping apptss, 3 proofing units, 4 heat-transfer devices, 5 soda acid adding apparatus, 6 air adding apparatus, 7 manhole plates, 8 discharge ports, 9 inner tank wall, 10 tank body thermal insulation layers, 11 tank walls, 12 tank supports, 13 artificial ladders, 14 electric motor, 15 electric motor fixed supports, 16 vee-belt, 17 V-grooved pulleys, 18 shaft seals, 19 bearing posts, 20 main drive shafts, 21 driven shafts, 22 zigzag system froth breaking oars, 23 agitators, 24 shaft couplings, 25 plummer-block crossbeams, 26 agitators, 27 agitators, 28 bearing bases, 29 computer control systems, 30 temperature sensors, 31pH value sensor, 32 dissolved oxygen detectors, 33 data lines, 34 constant temperature water tanks, 35 valves, 36 water pumps, 37 valves, 38 water pipes, 39U type circulation tube, 40 water pipes, 41 flanges, 42 sour tanks, 43 valves, 44 alkali tanks, 45 valves, 46 Y-tubes, 47 peristaltic pumps, 48 valves, 49 transfer limes, 50 shower nozzles, 51 air filters, 52 air pumps, 53 air flowmeter, 54 valves, 55 breather lines.
Embodiment
The utility model comprises fermentation tank body 1 as shown in Figure 1, whipping appts 2, proofing unit 3, heat-transfer device 4, soda acid adding apparatus 5, air adding apparatus 6, manhole plate 7, discharge port 8, inner tank wall 9, tank body thermal insulation layer 10, tank wall 11, tank support 12, artificial ladder 13, electric motor 14, electric motor fixed support 15, vee-belt 16, V-grooved pulley 17, shaft seal 18, bearing post 19, main drive shaft 20, driven shaft 21, zigzag system froth breaking oar 22, agitator 23, shaft coupling 24, plummer-block crossbeam 25, agitator 26, agitator 27, bearing base 28, computer control system 29, temperature sensor 30, pH value sensor 31, dissolved oxygen detector 32, data line 33, constant temperature water tank 34, valve 35, water pump 36, valve 37, water pipe 38, U-shaped circulation tube 39, water pipe 40, flange 41, acid tank 42, valve 43, alkali tank 44, valve 45, Y-tube 46, peristaltic pump 47, valve 48, transfer lime 49, shower nozzle 50, air filter 51, air pump 52, air flowmeter 53, valve 54, breather line 55.
Fermentation tank body 1 stands upright on tank support 12, between inner tank wall 9 and tank wall 11, is provided with tank body thermal insulation layer 10, and inner tank wall 9 is made by glass reinforced plastic, and tank body thermal insulation layer 10 is made by insulating cotton.Manhole plate 7 is provided with thief hole, opening for feed, material-feeding port, venting port, sight glass.Artificial ladder 13 is built on fermentation tank body 1, and arrives manhole plate 7 places, facilitates manual operation.Fermentation tank body 1 bottom is provided with discharge port 8.
The electric motor fixed support 15 of fermentation whipping appts 2 is fixed on tank wall 11, be fixed on electric motor on electric motor fixed support 15 14 by vee-belt 16 by power transmission to V-grooved pulley 17, V-grooved pulley 17 is fixed on main drive shaft (20) upper end, and main drive shaft 20 is from top to down successively through bearing post 19, shaft seal 18, tank wall 11, tank body thermal insulation layer 10, inner tank wall 9, zigzag system froth breaking oar 22 and agitator 23.Shaft seal 18 is housed in bearing post 19, and bearing post is fixed on tank wall 11 and with tank wall 11 and is tightly connected.Zigzag system froth breaking oar 22 and agitator 23 are fixed on main drive shaft 20 and are placed in inner tank wall 9, and main drive shaft 20 lower ends are connected with driven shaft 21 upper ends by shaft coupling 24.Driven shaft 21 is from top to down successively through plummer-block crossbeam 25, agitator 26 and agitator 27, and driven shaft 20 lower ends are connected with bearing base 28.Plummer-block crossbeam 25 and bearing base 28 are fixed in inner tank wall 9.Agitator 23, agitator 26 and agitator 27 are disk arrow leaf turbine agitator, and agitator 26 and agitator 27 are fixed on driven shaft 21 and are placed in inner tank wall 9.
The computer control system 29 of proofing unit 3 is connected with temperature sensor 30, pH value sensor 31, dissolved oxygen detector 32 respectively by data line 33.Temperature sensor 30, pH value sensor 31, dissolved oxygen detector 32 are inserted in fermentation tank body 1 and with fermentation tank body 1 contact part and should be tightly connected completely horizontal by miter angle.
In the constant temperature water tank 34 of heat-transfer device 4, there are heating and refrigeration plant, can be according to desired temperature, Automatic-heating or refrigeration.Constant temperature water tank 34 is connected with water pump 36 feed-water ends by valve 35.Water pump 36 water sides are connected with water pipe 38 by valve 37, and water pipe 38 is connected with U-shaped circulation tube 39 feed-water ends, and U-shaped circulation tube 39 water sides are connected with water pipe 40, and water pipe 40 ends insert in constant temperature water tank 34.U-shaped circulation tube 39 is fixed on inner tank wall 9 surroundings.All connection parts are tightly connected with flange 41.
The peristaltic pump 47 of soda acid adding apparatus 5 is flow type peristaltic pump.Acid tank 42 exits are provided with valve 43, and alkali tank 44 exits are provided with valve 45.Valve 43 is connected with Y-tube 46 import one end, and valve 45 is connected with the Y-tube 46 import the other ends.Y-tube 46 exit end are connected with peristaltic pump 47 entrance ends, and peristaltic pump 47 exit end are connected with one end of transfer lime 49, and the other end of transfer lime 49 is connected with shower nozzle 50, and shower nozzle 50 is inserted in fermentation tank body 1.All connection parts are tightly connected with flange 41, and shower nozzle 50 should be tightly connected completely with fermentation tank body 1 contact part.
The air filter 51 of air adding apparatus 6 is connected with air pump 52 inlet ends, and air pump 52 outlet sides are connected with one end of air flowmeter 53.The other end of air flowmeter 53 is connected with breather line 55 by valve 54, and breather line 55 inserts fermentation tank body 1 bottom.All connection parts are tightly connected with flange 41, and breather line 55 should be tightly connected completely with fermentation tank body 1 contact part.
Claims (2)
1. an edible ethanol fermentation unit, it is characterized in that, comprise fermentation tank body (1), whipping appts (2), proofing unit (3), heat-transfer device (4), soda acid adding apparatus (5) and air adding apparatus (6), described fermentation tank body (1) comprises the inner tank wall (9) of being made by glass reinforced plastic, the tank body thermal insulation layer (10) of being made by insulating cotton, tank wall (11), tank support (12), artificial ladder (13) and the discharge port (8) that is arranged at the manhole plate (7) on fermentation tank body (1) and ferments under tank body (1), between described inner tank wall (9) and tank wall (11), be provided with tank body thermal insulation layer (10), described manhole plate (7) is provided with thief hole, opening for feed, material-feeding port, venting port and sight glass,
Described proofing unit (3) comprises computer control system (29), temperature sensor (30), pH value sensor (31), dissolved oxygen detector (32) and data line (33), described computer control system (29) by data line (33) respectively with temperature sensor (30), pH value sensor (31) is connected with dissolved oxygen detector (32), described temperature sensor (30), pH value sensor (31), dissolved oxygen detector (32) is inserted in fermentation tank body (1) and with fermentation tank body (1) contact part and should be tightly connected completely horizontal by miter angle,
Described heat-transfer device (4) comprises constant temperature water tank (34), valve (35), water pump (36), valve (37), water pipe (38), U-shaped circulation tube (39), water pipe (40) and flange (41), in described constant temperature water tank (34), there are heating and refrigeration plant, can be according to desired temperature, Automatic-heating or refrigeration, constant temperature water tank (34) is connected with water pump (36) feed-water end by valve (35), water pump (36) water side is connected with water pipe (38) by valve (37), water pipe (38) is connected with U-shaped circulation tube (39) feed-water end, U-shaped circulation tube (39) water side is connected with water pipe (40), water pipe (40) end inserts in constant temperature water tank (34), described U-shaped circulation tube (39) is fixed on inner tank wall (9) surrounding, all connections for part flange (41) be tightly connected,
Described soda acid adding apparatus (5) comprises flange (41), acid tank (42), valve (43), alkali tank (44), valve (45), Y-tube (46), peristaltic pump (47), valve (48), transfer lime (49) and shower nozzle (50), described peristaltic pump (47) is flow type peristaltic pump, described sour tank (42) exit is provided with valve (43), alkali tank (44) exit is provided with valve (45), valve (43) is connected with Y-tube (46) import one end, valve (45) is connected with Y-tube (46) the import the other end, Y-tube (46) exit end is connected with peristaltic pump (47) entrance end, peristaltic pump (47) exit end is connected with one end of transfer lime (49), the other end of transfer lime (49) is connected with shower nozzle (50), shower nozzle (50) is inserted in fermentation tank body (1), all connections for part flange (41) be tightly connected, shower nozzle (50) should be tightly connected completely with fermentation tank body (1) contact part,
Described air adding apparatus (6) comprises flange (41), air filter (51), air pump (52), air flowmeter (53), valve (54) and breather line (55), described air filter (51) is connected with air pump (52) inlet end, air pump (52) outlet side is connected with one end of air flowmeter (53), the other end of air flowmeter (53) is connected with breather line (55) by valve (54), breather line (55) inserts fermentation tank body (1) bottom, all connections for part flange (41) be tightly connected, breather line (55) should be tightly connected completely with fermentation tank body (1) contact part.
2. edible ethanol fermentation unit according to claim 1, is characterized in that, described fermentation whipping appts (2) comprises electric motor (14), electric motor fixed support (15), vee-belt (16), V-grooved pulley (17), shaft seal (18), bearing post (19), main drive shaft (20), driven shaft (21), zigzag system froth breaking oar (22), agitator (23), shaft coupling (24), plummer-block crossbeam (25), agitator (26), agitator (27) and bearing base (28), described electric motor fixed support (15) is fixed on tank wall (11), be fixed on electric motor (14) on electric motor fixed support (15) by vee-belt (16) by power transmission to V-grooved pulley (17), described V-grooved pulley (17) is fixed on main drive shaft (20) upper end, and main drive shaft (20) is from top to down successively through bearing post (19), shaft seal (18), tank wall (11), tank body thermal insulation layer (10), inner tank wall (9), zigzag system froth breaking oar (22) and agitator (23), shaft seal (18) is housed in described bearing post (19), bearing post is fixed on tank wall (11) above and is tightly connected with tank wall (11), described zigzag system froth breaking oar (22) and agitator (23) are fixed on main drive shaft (20) above and are placed in inner tank wall (9), main drive shaft (20) lower end is connected with driven shaft (21) upper end by shaft coupling (24), and described driven shaft (21) is from top to down successively through plummer-block crossbeam (25), agitator (26), agitator (27), driven shaft (20) lower end is connected with bearing base (28), and it is upper that described plummer-block crossbeam (25) and bearing base (28) are fixed on inner tank wall (9), described agitator (23), agitator (26) and agitator (27) are disk arrow leaf turbine agitator, and agitator (26) and agitator (27) are fixed on driven shaft (21) above and are placed in inner tank wall (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320467345.9U CN203474767U (en) | 2013-07-26 | 2013-07-26 | Edible alcohol fermentation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320467345.9U CN203474767U (en) | 2013-07-26 | 2013-07-26 | Edible alcohol fermentation device |
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| CN203474767U true CN203474767U (en) | 2014-03-12 |
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| CN201320467345.9U Expired - Fee Related CN203474767U (en) | 2013-07-26 | 2013-07-26 | Edible alcohol fermentation device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104388248A (en) * | 2014-12-03 | 2015-03-04 | 广东省九江酒厂有限公司 | Process and equipment for producing base liquor of white spirits by liquid-state fermentation of raw material |
| CN106720014A (en) * | 2017-01-23 | 2017-05-31 | 上海麦科食品机械有限公司 | Old cellar for storing things machine |
| CN107646525A (en) * | 2017-10-31 | 2018-02-02 | 翔天农业开发集团股份有限公司 | A kind of liquid spawn fermentation tank pH stable method and its device |
| CN109092134A (en) * | 2018-09-13 | 2018-12-28 | 苏州中曼日化有限公司 | A kind of low bubble rate life cleaning agent agitating device |
| CN109401936A (en) * | 2018-12-28 | 2019-03-01 | 安徽大学 | A kind of solid organic matter vertical type fermentation tank |
-
2013
- 2013-07-26 CN CN201320467345.9U patent/CN203474767U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104388248A (en) * | 2014-12-03 | 2015-03-04 | 广东省九江酒厂有限公司 | Process and equipment for producing base liquor of white spirits by liquid-state fermentation of raw material |
| CN106720014A (en) * | 2017-01-23 | 2017-05-31 | 上海麦科食品机械有限公司 | Old cellar for storing things machine |
| CN107646525A (en) * | 2017-10-31 | 2018-02-02 | 翔天农业开发集团股份有限公司 | A kind of liquid spawn fermentation tank pH stable method and its device |
| CN109092134A (en) * | 2018-09-13 | 2018-12-28 | 苏州中曼日化有限公司 | A kind of low bubble rate life cleaning agent agitating device |
| CN109401936A (en) * | 2018-12-28 | 2019-03-01 | 安徽大学 | A kind of solid organic matter vertical type fermentation tank |
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Effective date of registration: 20180327 Address after: 425000 southwest corner of the intersection of Changfeng Road and water pro - water road in Yongzhou City, Hunan Patentee after: Yongzhou Jin Lian Electronic Co., Ltd. Address before: Yongzhou province Hunan City Yucai Road 425000 No. 9 home wins in Lengshuitan District of Yongzhou Jin Rong new energy development Co. Ltd. Patentee before: Yongzhou Jin Ying New Energy Development Co., Ltd. |
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