Utility model content
Poor for overcoming in prior art welding effect, the problem that quality is low, the utility model provides a kind of jet flow weldering brazier, and while adopting this brazier to weld, effective, product quality is high.
The disclosed jet flow weldering of the utility model brazier comprises body of heater and is arranged at the jet flow seat on body of heater, described body of heater has the solder chamber that can be connected with pressue device and the scolder runner being communicated with solder chamber, described jet flow seat is positioned at scolder runner top, and on jet flow seat, there are two spouts that arrange along left and right directions, the fusion welding that is positioned at solder chamber can move to jet flow seat through scolder runner under the effect of pressue device, and sprays from spout; Between described jet flow seat and body of heater, be also provided with for reducing the guiding subassembly of scolder runner internal pressure differences.
Further, described scolder runner is along left and right directions setting, and scolder runner left end is communicated to solder chamber; Described guiding subassembly comprises the dividing potential drop baffle plate being arranged in scolder runner, and dividing potential drop baffle plate comprises baffle plate main body and a plurality of catch being fixed in baffle plate main body; Described baffle plate main body slants from left to right and extends upward; Described a plurality of catch is along fore-and-aft direction setting, and in direction from left to right, the height of catch successively decreases.
Further, described scolder runner is along left and right directions setting, and scolder runner left end is communicated to solder chamber, and scolder runner bottom surface slants from left to right and extends upward; Described guiding subassembly comprises dividing potential drop baffle plate, and dividing potential drop baffle plate comprises a plurality of catch that are fixed on scolder runner bottom surface, and described a plurality of catch are along fore-and-aft direction setting, and in direction from left to right, the height of catch successively decreases.
Further, in direction from left to right, catch length increases progressively successively.
Further, described catch rear and front end is crooked left.
Further, the top of described catch is in same level.
Further, described a plurality of catch be arranged in parallel, and the spacing between adjacent two catch is 10-65mm.
Further, described guiding subassembly also comprises that described split-flow baffles is arranged between dividing potential drop baffle plate and jet flow seat for reducing the split-flow baffles of fusion welding bottom horizontal flow sheet, is positioned at dividing potential drop baffle plate top.
Further, described split-flow baffles comprises a plurality of the first dividing plates that vertically be arranged in parallel and a plurality of second partition vertically be arrangeding in parallel, and described the first dividing plate and second partition intersect, and form a plurality of tap holes.
Further, the aperture of described tap hole is 4-15mm.
Further, described guiding subassembly also comprises the cover plate with mounting groove, and described cover plate is arranged between dividing potential drop baffle plate and jet flow seat, and described mounting groove is positioned at dividing potential drop baffle plate top; Described split-flow baffles is arranged in mounting groove.
Further, described guiding subassembly also comprises the current stabilization sieve for filtering molten scolder, and described current stabilization sieve is arranged between split-flow baffles and jet flow seat, is positioned at split-flow baffles top.
Further, described current stabilization sieve comprises the current stabilization wall of upper and lower opening, surrounding closure, in current stabilization wall, has been horizontally disposed with stabilier, on described current stabilization wall and stabilier, all offers a plurality of sieve apertures.
Further, described stabilier has two; Described screen-aperture is 3-7mm.
Further, described jet flow seat comprises base, supercharging current divider and nozzle, described base bottom opening, and described supercharging current divider is arranged in base, forms jet flow road between supercharging current divider and base; Described nozzle is arranged on base, and is connected with supercharging current divider simultaneously, has spout on nozzle, and described spout connection is to jet flow road; Described base is arranged on cover plate, and current stabilization sieve contacts with supercharging shunt base through the opening of base bottom.
Further, match with supercharging shunt base shape in described current stabilization sieve top.
The scolder that focuses on of the technique of jet flow weldering sprays from wire spout under certain pressure.And inventor finds, the form of the parabola solder wave spraying on wire spout can change along wire spout, affects the welding effect of jet flow weldering.
Inventor finds by large quantity research, and fusion welding enters scolder runner from solder chamber, in the mobile direction of fusion welding, and the pressure trend that tapers off, corresponding, the pressure decline of the fusion welding in scolder runner.And the pressure decline meeting of fusion welding in scolder runner makes the scolder form of spout diverse location ejection different, even because pressure is too small, open ejection affects the raising of welding quality in part position.
In the utility model by guiding subassembly being set between jet flow seat and body of heater, pressure to the fusion welding that enters scolder runner from solder chamber in scolder runner is adjusted, reduce scolder runner internal pressure differences, make the fusion welding in scolder runner under pressure, enter jet flow seat relatively uniformly, thereby with relatively uniform flow, from spout, spray, form good fusion welding form.Improve welding quality.
The specific embodiment
Clearer for technical problem, technical scheme and beneficial effect that the utility model is solved, below in conjunction with drawings and Examples, the utility model is further elaborated.Should be appreciated that specific embodiment described herein is only in order to explain the utility model, and be not used in restriction the utility model.
In description of the present utility model, it will be appreciated that, term " on ", orientation or the position relationship of the indication such as D score, 'fornt', 'back', " left side ", " right side ", " vertically ", " level ", " top ", " end " be orientation or the position relationship based on shown in accompanying drawing 1, only the utility model and simplified characterization for convenience of description, rather than indicate or imply that the device of indication or element must have specific orientation, with specific orientation, construct and operation, therefore can not be interpreted as restriction of the present utility model.In description of the present utility model, except as otherwise noted, the implication of " a plurality of " is two or more.
In description of the present utility model, it should be noted that, unless otherwise clearly defined and limited, term " installation ", " being connected ", " connection " should be interpreted broadly, and for example, can be to be fixedly connected with, and can be also to removably connect, or connect integratedly; Can be mechanical connection, can be to be also electrically connected to; Can be to be directly connected, also can indirectly be connected by intermediary, can be the connection of two element internals.For the ordinary skill in the art, can concrete condition understand the concrete meaning of above-mentioned term in the utility model.
The disclosed jet flow weldering of the utility model brazier comprises body of heater and is arranged at the jet flow seat on body of heater, described body of heater has the solder chamber that can be connected with pressue device and the scolder runner being communicated with solder chamber, described jet flow seat is positioned at scolder runner top, and on jet flow seat, there are two spouts that arrange along left and right directions, the fusion welding that is positioned at solder chamber can move to jet flow seat through scolder runner under the effect of pressue device, and sprays from spout; Between described jet flow seat and body of heater, be also provided with for reducing the guiding subassembly of scolder runner internal pressure differences.
In the disclosed jet flow weldering of the utility model brazier, body of heater and jet flow seat can adopt existing structure, and for example body of heater comprises solder chamber and scolder runner, and solder chamber is communicated with scolder runner.Solder chamber can be connected to pressure apparatus, and the rotary blade that is for example connected to motor is arranged in solder chamber, and while filling full fusion welding in solder chamber, electric machine rotation rotary blade can drive fusion welding to flow in scolder runner.
The shape of solder chamber can under preferable case, can adopt circle for various, so that fusion welding for example, flows into scolder runner at pressure apparatus (rotary blade).
For above-mentioned scolder runner, under preferable case, the shape that its shape and jet flow seat spout surround adapts.For example, scolder flow channel shape is roughly left and right directions extension.Solder chamber is positioned at scolder runner one end, and for example, solder chamber is positioned at scolder runner left end.
In body of heater, in flow of solder material direction, the downstream of scolder runner is for reclaiming chamber, for reclaiming the refuse producing after welding.In this area, when welding, conventionally can reduce to scolder, to reduce welding slag the like waste, so, according to the utility model, in the downstream of scolder runner, being also provided with reducing agent addition room, reducing agent addition room is arranged at and reclaims upstream, chamber.
In jet flow Welding, jet flow seat is one of critical piece.As known in the art, jet flow seat is arranged on body of heater, for receiving the scolder flowing out from scolder runner, and scolder is sprayed from spout.Its concrete structure can adopt existing, and for example, described jet flow seat comprises base, supercharging current divider and nozzle, and base is arranged at scolder runner top, and base bottom has opening.Supercharging current divider is arranged in base, forms jet flow road between supercharging current divider and base, and nozzle is arranged on base, and is connected with supercharging current divider simultaneously; On nozzle, have spout, spout connection is to jet flow road.
Now, scolder runner is communicated to the opening of base bottom, and then is communicated to jet flow road and spout.Fusion welding, under the effect of power set, flows into scolder runner from solder chamber.Due to the effect of pressure, fusion welding moves up to from scolder runner in the jet flow road of jet flow seat, and then the spout through nozzle sprays.
Of the present utility model focusing on, is also provided with between jet flow seat and body of heater for reducing the guiding subassembly of scolder runner internal pressure differences.
As previously mentioned, by the effect of guiding subassembly, the trend that reduces the pressure decline in fusion welding on the flow direction of fusion welding, is tending towards evenly the pressure between the fusion welding in scolder runner, to spray uniform and stable parabola solder wave on the spout of wire.
For above-mentioned guiding subassembly, as long as can reach the above-mentioned scolder runner internal pressure differences that reduces, make scolder runner internal pressure be tending towards even.As a kind of preferred structure, described scolder runner is along left and right directions setting, and scolder runner left end is communicated to solder chamber; Described guiding subassembly comprises the dividing potential drop baffle plate being arranged in scolder runner, and dividing potential drop baffle plate comprises baffle plate main body and a plurality of catch being fixed in baffle plate main body; Described baffle plate main body slants from left to right and extends upward; Described a plurality of catch is along fore-and-aft direction setting, and in direction from left to right, the height of catch successively decreases.
The feature that inventor successively decreases along fusion welding flow direction according to pressure, adopts baffle plate main body to slant from left to right and extends upward, and fix a plurality of catch that arrange along fore-and-aft direction simultaneously, and the top of catch is located in the same horizontal plane in baffle plate main body.Now, by reducing the Pressure Drop of (the even suitably improving) position that scolder runner internal pressure is little, increase the Pressure Drop of the position that scolder runner internal pressure is large, make scolder runner internal pressure be tending towards even.
For above-mentioned scolder runner, its bottom can be level or similar to baffle plate main body, adopts the upwardly extending structure that slants from left to right.Now, baffle plate main body all can adopt the upwardly extending structure that slants from left to right.
When scolder runner is while slanting from left to right upwardly extending structure, can adopt scolder runner bottom as above-mentioned baffle plate main body, directly catch is arranged on scolder runner bottom surface.That is, described guiding subassembly comprises dividing potential drop baffle plate, and dividing potential drop baffle plate comprises a plurality of catch that are fixed on scolder runner bottom surface, and described a plurality of catch are along fore-and-aft direction setting, and in direction from left to right, the height of catch successively decreases.
Under preferable case, the top of described catch is in same level.So that the installation of follow-up structure.
In above-mentioned two kinds of different structures, a plurality of catch can be arranged in parallel, and certain angle mutually also can tilt.Under preferable case, described a plurality of catch be arranged in parallel.Now, the spacing between adjacent two catch is preferably 10-65mm.
According to the utility model, in order further to make scolder runner internal pressure be tending towards evenly, under preferable case, described catch rear and front end is crooked left.And in direction from left to right, the length of catch increases progressively successively.
On aforementioned basis, the more stable homogeneous of parabola form of wire nozzle ejection, but there is shake, and parabola solder wave is rough, thus limited the further raising of welding quality.
According to the utility model, described guiding subassembly also comprises that described split-flow baffles is arranged between dividing potential drop baffle plate and jet flow seat for reducing the split-flow baffles of fusion welding bottom horizontal flow sheet, is positioned at dividing potential drop baffle plate top.
Inventor finds, the scolder flowing pressure homogeneous after dividing potential drop baffle plate is adjusted, but exist and flow in the horizontal direction, thus the parabola solder wave of spout ejection is exerted an influence.In the utility model, between dividing potential drop baffle plate and jet flow seat, split-flow baffles is set, makes to move up to jet flow seat through the fusion welding of dividing potential drop baffle plate as far as possible, reduce flowing in horizontal direction.
Structure for above-mentioned split-flow baffles can be for various, as long as can reduce fusion welding bottom horizontal flow sheet.According to the utility model, under preferable case, described split-flow baffles comprises a plurality of the first dividing plates that vertically be arranged in parallel and a plurality of second partition vertically be arrangeding in parallel, and described the first dividing plate and second partition intersect, and form a plurality of tap holes.
By above-mentioned the first dividing plate vertically arranging and second partition, form the tap hole of vertical direction, the fusion welding of process dividing potential drop baffle plate can only vertically move upward while moving upward through split-flow baffles, greatly reduced the disturbance in horizontal direction, be beneficial to and form smooth uniform and stable parabola solder wave.
Above-mentioned the first dividing plate and second partition can intersect vertically also can oblique, and under preferable case, the first dividing plate and second partition intersect vertically, and form a plurality of foursquare tap holes.The aperture of tap hole is for can in very large range changing, and under preferable case, the aperture of tap hole is 4-15mm.
Meanwhile, as previously mentioned, the catch two sections of oblique left settings in front and back on dividing potential drop baffle plate also can reduce to a certain extent fusion welding and move in the horizontal direction.
Split-flow baffles can be arranged on dividing potential drop baffle plate by various structures.In the utility model, under preferable case, described guiding subassembly also comprises the cover plate with mounting groove, and described cover plate is arranged between dividing potential drop baffle plate and jet flow seat, and described mounting groove is positioned at dividing potential drop baffle plate top; Described split-flow baffles is arranged in mounting groove.
According to the utility model, described guiding subassembly also comprises the current stabilization sieve for filtering molten scolder, and described current stabilization sieve is arranged between split-flow baffles and jet flow seat, is positioned at split-flow baffles top.
In welding process, due to reasons such as scolder oxidations, in fusion welding, can produce the refuses such as scruff.These refuses are graininess a bit.When these graininess refuses enter in wire spout meeting quilt card and spout, cause the solder wave of spout ejection unsmooth, affect to a certain extent welding quality.By above-mentioned current stabilization sieve, can to a certain extent graininess refuse be isolated under jet flow seat, be beneficial to and guarantee that solder wave is level and smooth, improve welding quality.
Above-mentioned current stabilization sieve concrete structure can be for various, and in the utility model, under preferable case, described current stabilization sieve comprises the current stabilization wall of upper and lower opening, surrounding closure, in current stabilization wall, has been horizontally disposed with stabilier, on described current stabilization wall and stabilier, all offers a plurality of sieve apertures.
Meanwhile, above-mentioned current stabilization sieve also can play the effect of current stabilization to a certain extent to fusion welding, makes the parabola solder wave of spout ejection more even, stable and level and smooth, very favourable to further raising welding quality.
For above-mentioned current stabilization sieve, wherein horizontally disposed stabilier has two; Described screen-aperture is 3-7mm.
In the disclosed jet flow weldering of the utility model brazier, the base of jet flow seat can be arranged on cover plate, and the opening of base is positioned at mounting groove top, and the opening of base is positioned at split-flow baffles top.Current stabilization on split-flow baffles sieves the opening through base bottom, and contacts with supercharging shunt base.Under preferable case, match with supercharging shunt base shape in described current stabilization sieve top.
Fig. 1-Figure 18 shows a kind of preferred embodiment of the disclosed jet flow weldering of the utility model brazier.
Specifically, referring to Fig. 1-Fig. 9, this brazier comprises body of heater 1, dividing potential drop baffle plate 2, cover plate 3, split-flow baffles 4, current stabilization sieve 5, jet flow seat 6.
Body of heater 1 comprises circular solder chamber 11, in solder chamber 11, can hold the rotary blade as pressure apparatus.Solder chamber 11 is positioned at the inner left end of body of heater 1.
In body of heater 1, also there is the scolder runner 14 arranging along left and right directions.Scolder runner 14 high order ends are communicated to solder chamber 11.Extend from left to right obliquely scolder runner 14 bottom surfaces.
The body of heater 1 Nei Wei reducing agent 12, of addition room reducing agent addition room 12 right sides of scolder runner 14 right-hand members are for reclaiming chamber 13.
In scolder runner 14, be provided with dividing potential drop baffle plate 2.
Specifically referring to Figure 10 and Figure 11.Dividing potential drop baffle plate 2 comprises baffle plate main body 21 and is fixed on a plurality of catch 22 in baffle plate main body 21.
Wherein, baffle plate main body 21 is extended from left to right obliquely.In baffle plate main body 21, be fixed with a plurality of catch 22.Catch 22 main bodys are along fore-and-aft direction setting, and a plurality of catch 22 main bodys are parallel, and the spacing between adjacent two catch 22 is 30mm.Catch 22 rear and front ends are all crooked left.The top of a plurality of catch 22 of baffle plate main body 21 at grade.
In baffle plate main body 21, in direction from left to right, catch 22 increases progressively successively along the length of fore-and-aft direction.
Get back to Fig. 1-Fig. 9, catch 22 tops on dividing potential drop baffle plate 2 are not all higher than scolder runner 14 sidewall end faces.
On scolder runner 14, be coated with cover plate 3.The rectangle mounting groove 31 on cover plate 3 with left and right directions.Mounting groove 31 is positioned at directly over dividing potential drop baffle plate 2.
In mounting groove 31, be provided with split-flow baffles 4.
Referring to Figure 12 and Figure 13, distributing damper comprises a plurality of the first parallel dividing plates 41 and a plurality of parallel second partitions 42.The first dividing plate 41 is vertical with second partition 42.The first dividing plate 41 and second partition 42 intersect the square tap hole 43 that the formation length of side is 8mm.
The vertical vertical direction of the first dividing plate 41 along fore-and-aft direction setting, the vertical vertical direction of second partition 42 along left and right directions setting.Tap hole 43 is axially vertical direction.
Split-flow baffles 4 is positioned at directly over dividing potential drop baffle plate 2.
Get back to Fig. 1-Fig. 9, directly over split-flow baffles 4, be provided with current stabilization sieve 5.
Referring to Figure 14-Figure 18.Current stabilization sieve 5 integral body are rectangle.Current stabilization sieve 5 comprises the current stabilization wall 51 of upper and lower opening, surrounding closure.Current stabilization wall 51 inner horizontal are provided with two stabiliers 52.On current stabilization wall 51 and stabilier 52, all offering a plurality of apertures is the sieve aperture 53 of 4mm.
Top, two ends recessed being " V " type that current stabilization wall 51 left and right are relative.Two stabiliers 52 fixing on current stabilization wall 51 are all positioned under " V " type recess least significant end.
Get back to Fig. 1-Fig. 9, jet flow seat 6 is arranged on cover plate 3.Concrete referring to Fig. 5, jet flow seat 6 comprises base 61, supercharging current divider 62 and nozzle 63.
Base 61 bottoms have opening.Base 61 is arranged on cover plate 3, and makes current stabilization sieve 5 be positioned at the opening of base 61.
Supercharging current divider 62 is arranged in base 61, and supercharging current divider 62 bottoms are " V " type.Supercharging current divider 62 bottoms are sieved 5 tops with current stabilization and are contacted.
Nozzle 63 is arranged on base 61 and is connected with supercharging current divider 62 simultaneously.
On nozzle 63, there is the upwardly extending bar shaped spout 631 of right and left.On jet flow seat 6, be arranged with two nozzles 63 in parallel, form two spouts 631 that arrange in opposite directions.
Between base 61 and supercharging current divider 62, form jet flow road 64, jet flow road 64 is communicated to the spout 631 of nozzle 63.
While adopting above-mentioned jet flow weldering brazier to weld, the pressue device in solder chamber 11 applies active force to fusion welding, drives fusion welding to flow, and from solder chamber 11, flows into scolder runner 14.Fusion welding in scolder runner 14 is through the effect of dividing potential drop baffle plate 2, under pressure, move up to split-flow baffles 4, after split-flow baffles 4, continue to move up to current stabilization sieve 5, then enter jet flow road 64 from spout 631 ejections, form even thickness, two relative hollow parabola solder waves of direction.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all any modifications of doing within spirit of the present utility model and principle, be equal to and replace and improvement etc., within all should being included in protection domain of the present utility model.