CN203439295U - Automatic television packing system for placing television in carton after packing television - Google Patents

Automatic television packing system for placing television in carton after packing television Download PDF

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Publication number
CN203439295U
CN203439295U CN201320504725.5U CN201320504725U CN203439295U CN 203439295 U CN203439295 U CN 203439295U CN 201320504725 U CN201320504725 U CN 201320504725U CN 203439295 U CN203439295 U CN 203439295U
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CN
China
Prior art keywords
vision receiver
carton
roller conveyor
holds
transfer
Prior art date
Application number
CN201320504725.5U
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Chinese (zh)
Inventor
周亮
胡凌飞
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Tcl王牌电器(惠州)有限公司
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Application filed by Tcl王牌电器(惠州)有限公司 filed Critical Tcl王牌电器(惠州)有限公司
Priority to CN201320504725.5U priority Critical patent/CN203439295U/en
Application granted granted Critical
Publication of CN203439295U publication Critical patent/CN203439295U/en

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Abstract

The utility model discloses an automatic flat television packing system which comprises a boxing device, a carton turnover device, a television turnover and horizontal moving device, an EPE film discharge machine, a film packing machine, a seal shearing machine and the like. A television which is not packed is turned over and horizontally moved to the film packing machine through the television turnover and horizontal moving device, the television is covered with EPE films provided by the EPE film discharge machine through the film packing machine, an EPE film seal is cut off through the seal shearing machine, the television is output through a rolling wheel conveying belt, the television is sleeved with polyfoam boards by working staff in the rolling wheel output process, the television is conveyed to the boxing device through the rolling wheel conveying belt, the television is pushed into the carton turnover device through the boxing device, and the whole packing process of the television is completed. The flat television automatic packing system is simple in structure, convenient to operate and high in automation degree, packing procedures are simplified, packing efficiency is higher, and more manpower and cost are saved.

Description

For packing the vision receiver automatic packaging system of carton after vision receiver packing into
Technical field
The utility model relates to packing device field, relates in particular to a kind of for packing the vision receiver automatic packaging system of carton after vision receiver packing into.
Background technology
At present, in the fitting process of panel TV set, mainly comprise the following steps: (1) cover EPE film; (2) move away from line body; (3) under casing bottoming sealed adhesive tape; (4) under casing is put into foamed glue; (5) pack vision receiver under casing; (6) cover carton; (7) cover foamed glue.In whole technological process, step (1), (2), (3) all need manually to operate, and in step (2), need two people to cooperatively interact vision receiver is moved away from.In whole vision receiver fitting process, labor intensive cost is more, and installation step is also comparatively loaded down with trivial details.
In addition, in step (2), for large-sized vision receiver, after need two people lift, move away from and vision receiver is carried out to incasement operation, staff extremely expends muscle power, and hand labor intensity is large, and product easily damages.
Utility model content
It is a kind of for packing the vision receiver automatic packaging system of carton after will vision receiver packing into that main purpose of the present utility model is to provide, and is intended to the packaging efficiency, the reduction cost of labor that by vision receiver packaging step being simplified and at utmost realized automation, improve vision receiver.
To achieve these goals, it is a kind of for by packing the vision receiver automatic packaging system of carton after vision receiver packing into that the utility model provides, and comprises carton turning device, enters case apparatus and the first roller conveyor; Wherein, described carton turning device comprises for placing the carton of carton and holds plate, and is used to described carton to hold the upset engine installation that plate upset provides power; Describedly enter case apparatus and comprise for vision receiver being delivered to the load-transfer device in described carton, and for described load-transfer device provides the first engine installation of power, the mouth of described load-transfer device holds plate setting over against described carton; Described the first roller conveyor is positioned at the side that described carton turning device enters case apparatus described in deviating from, in order to accept the carton that vision receiver is housed after upset.
Preferably, described vision receiver automatic packaging system also comprises for vision receiver being sent to the second roller conveyor on case apparatus, the direction that the direction that described the second roller conveyor transmits transmits perpendicular to described load-transfer device;
Describedly enter on case apparatus, also to comprise for by the jack-up engine installation of described load-transfer device jack-up preset height and some guide rollers that is positioned at described load-transfer device top, the direction that the transmission direction of some described guide rollers transmits perpendicular to described load-transfer device, and dock with the mouth of described the second roller conveyor; Described load-transfer device is located between two adjacent described guide rollers.
Preferably, described vision receiver automatic packaging system also comprises:
For the coating machine that carries out coating operation after vision receiver is placed between double-deck banded EPE film;
For the sealing shears that the double-deck coating of vision receiver end after coating is carried out to hot-seal and the EPE film connecting away from vision receiver direction one side in sealing is cut off;
Be used to described coating machine that double-deck EPE film and the EPE film delivery machine to the punching of EPE film punching peace are provided;
The 3rd roller conveyor;
Wherein,
The mouth of described the 3rd roller conveyor docks with the input end of described the second roller conveyor, described EPE film delivery machine is positioned at the input end of described the 3rd roller conveyor, sealing shears is positioned at the mouth of the 3rd roller conveyor, and coating machine is between EPE film delivery machine and sealing shears.
Preferably, described vision receiver automatic packaging system also comprises: vision receiver turnover translation moving device and the 4th roller conveyor, and the end of the mouth of described the 4th roller conveyor is positioned at bench board one side of coating machine;
Described vision receiver turnover translation moving device comprises: the support of being located at the 4th roller conveyor one side, be located on this support for vision receiver being adsorbed and the Acetabula device of turning operation, be located at the sucker thrust unit moving to coating machine direction in order to promote Acetabula device on this support.
Preferably, described load-transfer device be provided with push pedal, described push pedal is used for holding in vision receiver and holds plate direction one side away from carton, and described push pedal is pushed into vision receiver in carton under load-transfer device rotary state.
Preferably, describedly enter case apparatus and also comprise that the first frame and first promotes cylinder, described guide roller and load-transfer device are located at the first frame top, and described the first central rack is provided with first track parallel with described load-transfer device, and described jack-up engine installation is located on the first track; Described first promotes cylinder one end is fixed in the first frame, and the other end is connected on jack-up engine installation; Wherein,
Described first promotes cylinder holds plate direction to carton and moves for promote jack-up engine installation after push pedal holds in vision receiver again, the load-transfer device that described jack-up engine installation band is automatically connected in its top moves, and by described push pedal, vision receiver is pushed in the carton that carton holds plate.
Preferably, described carton holds plate and comprises the flat board that holds that holds bar and be right against load-transfer device mouth, the described bar that holds comprises that first paragraph holds bar and second segment holds bar, described first paragraph holds bar one end and is connected to and holds on the dull and stereotyped plate body edge away from belt direction, described first paragraph holds vertical connection of one end that the bar other end and second segment hold bar, and the other end that described second segment holds bar is positioned at and holds on flat board;
After described upset engine installation promotes carton and holds plate and overturn, described first paragraph holds bar between the adjacent rollers of the first roller conveyor, and it is parallel with roller and be positioned at below roller that described second segment holds bar simultaneously.
Preferably, described upset engine installation is located at the bottom that carton holds plate, and described upset engine installation comprises that base, pivotal support arm and second promote cylinder; Wherein, described pivotal support arm one end is fixed on base, and the mode that the other end is riveted with activity is connected to and holds on flat board; Described second promotes cylinder one end is fixed on base, and the mode that the other end is riveted with activity is connected to and holds on flat board; Wherein,
Described second promotes cylinder promotes to hold treadmill exercise, described in hold and dull and stereotypedly by the position that is right against load-transfer device mouth, towards the first roller conveyor side, flipped to one side.
Preferably, described support comprises and is located at the column of the 4th roller conveyor one side and the hold-down arm that is connected to column top; Described hold-down arm is positioned at the 4th roller conveyor top and stretches into the operator's station of coating machine; Described sucker thrust unit comprises that the 3rd promotes cylinder and the second track; Wherein,
Described Acetabula device is located on the second track, and described the second track is located on hold-down arm, is fixed with the described the 3rd and promotes cylinder on described hold-down arm, and the described the 3rd promote-side that promotes cylinder is connected on Acetabula device.
Preferably, described vision receiver turnover translation moving device also comprises for the tilting vision receiver that holds vision receiver and holds base; Described vision receiver automatic packaging system also comprises the 5th roller conveyor, and described the 5th roller conveyor is positioned under the 4th roller conveyor, and the direction of transfer of described the 5th roller conveyor is contrary with the 4th roller conveyor; Described the 5th roller conveyor holds base by vision receiver after vision receiver on base is removed by Acetabula device and is delivered to mouth from its input end for holding in vision receiver;
Described Acetabula device comprises that electromagnetic control sucker, connecting arm, the 4th promote cylinder, spring and arm, wherein, described arm one end is located on described the second track, the described arm other end is positioned at hold-down arm below and is provided with the 4th and promotes cylinder, the described the 4th promote-side that promotes cylinder is connected by movable riveting method with connecting arm one end, the described connecting arm other end is provided with described electromagnetic control sucker, and described both ends of the spring is connected on arm and connecting arm.
The utility model proposes for will vision receiver packing carton vision receiver automatic packaging system into after packing, include case apparatus, the second roller conveyor, carton turning device, vision receiver turnover translation moving device, EPE film delivery machine, coating machine, sealing shears and the 3rd roller conveyor etc., wherein, vision receiver turnover translation moving device by unpacked vision receiver turnover translation moving in coating machine, the EPE film that coating machine provides from EPE film delivery machine is coated by vision receiver, sealing shears cuts off the EPE film sealing connecting in vision receiver after coating, the 3rd roller conveyor is sent to the second roller conveyor by vision receiver, staff completes the cover foamed glue operation to vision receiver in the second roller conveyor, the second roller conveyor sends the vision receiver after cover foamed glue into case apparatus to, entering case apparatus is pushed into vision receiver in carton turning device by its load-transfer device, complete the whole packaging process of vision receiver.This vision receiver automatic packaging system is simple in structure, easy to operate, and degree of automation is high, and packaging step is simplified more, and packaging efficiency is higher, more saves human cost.
Accompanying drawing explanation
Fig. 1 is that the utility model is for packing the structural representation of the vision receiver automatic packaging system preferred embodiment of carton into after vision receiver packing;
Fig. 2 is the utility model for packing the structural representation that enters case apparatus in the vision receiver automatic packaging system of carton after vision receiver packing into;
Fig. 3 is the structural representation at another visual angle that enters case apparatus shown in Fig. 2;
Fig. 4 enters the construction profile schematic diagram that case apparatus is placed with vision receiver in Fig. 2;
Fig. 5 is the another construction profile schematic diagram that enters case apparatus in Fig. 2;
Fig. 6 is the utility model for packing the structural representation of carton turning device in the vision receiver automatic packaging system of carton after vision receiver packing into;
Fig. 7 is a construction profile schematic diagram of the carton turning device in Fig. 6;
Fig. 8 is the utility model for packing the structural representation of vision receiver turnover translation moving device in the vision receiver automatic packaging system of carton after vision receiver packing into.
The realization of the utility model object, functional characteristics and advantage, in connection with embodiment, are described further with reference to accompanying drawing.
The specific embodiment
Should be appreciated that specific embodiment described herein is only in order to explain the utility model, and be not used in restriction the utility model.
The utility model embodiment solution is mainly: the utility model proposes a kind of for the vision receiver automatic packaging system that packs carton after vision receiver packing into is included to case apparatus, the second roller conveyor, carton turning device, vision receiver turnover translation moving device, EPE film delivery machine, coating machine, sealing shears and the 3rd roller conveyor etc., wherein, vision receiver turnover translation moving device by unpacked vision receiver turnover translation moving in coating machine, the EPE film that coating machine provides from EPE film delivery machine is coated by vision receiver, sealing shears cuts off the EPE film sealing connecting in vision receiver after coating, the 3rd roller conveyor is sent to the second roller conveyor by vision receiver, staff completes the cover foamed glue operation to vision receiver in the second roller conveyor, the second roller conveyor sends the vision receiver after cover foamed glue into case apparatus to, entering case apparatus is pushed into vision receiver in carton turning device by its load-transfer device, complete the whole packaging process of vision receiver.Vision receiver automatic packaging system of the present utility model is simple in structure, easy to operate, and degree of automation is high, and packaging step is simplified more, and packaging efficiency is higher, more saves human cost.
With reference to Fig. 1, Fig. 1 is that the utility model is for packing the structural representation of the vision receiver automatic packaging system preferred embodiment of carton into after vision receiver packing.
In this preferred embodiment, a kind of for packing the vision receiver automatic packaging system of carton after vision receiver packing into, comprise the EPE film delivery machine 4 that sets gradually and connect by a plurality of conveyers, coating machine 5, seal shears 6 and enter case apparatus 1, wherein, a side at coating machine 5 is provided with vision receiver turnover translation moving device 7, be provided with carton turning device 2 entering case apparatus 1 one sides, vision receiver turnover translation moving device 7 is for overturning vision receiver and being passed to coating machine 5, EPE film delivery machine 4 is used to coating machine 5 that double-deck EPE film is provided and EPE film is rushed to peace punching, coating machine 5 carries out coating operation after vision receiver being placed between double-deck banded EPE film, sealing shears 6 is for carrying out hot-seal and the EPE film connecting away from vision receiver direction one side in sealing being cut off to the double-deck coating of vision receiver end after coating.
This vision receiver automatic packaging system is when work, first by EPE film delivery machine 4, provide double-deck EPE film and to the punching of EPE film punching peace for coating machine 5, then, by vision receiver turnover translation moving device 7, vision receiver is overturn and be passed to coating machine 5, vision receiver is herein without packing, then, vision receiver is reversed translating device 7 and is passed to coating machine 5, after coating machine 5 coatings, by conveyer, be sent to sealing shears 6, sealing shears 6 carries out hot-seal by the double-deck coating of vision receiver end after coating and the EPE film connecting away from vision receiver direction one side in sealing is cut off, like this, EPE film coated in vision receiver is realized separated with the EPE coating materials band of entire volume.Then, vision receiver after coated EPE film is sent to into case apparatus 1, by entering case apparatus 1, the vision receiver after coated EPE film is packed in carton, finally, by carton turning device 2, after being housed, the carton upset of vision receiver is delivered to (being the first roller conveyor 31 shown in Fig. 1) in another conveyer.
The present embodiment propose for by packing the vision receiver automatic packaging system of carton after vision receiver packing into, by EPE film delivery machine 4, coating machine 5, sealing shears 6 being set and entering case apparatus 1, realized the automatic packing cartonning of vision receiver.
Particularly, in conjunction with reference to Fig. 2 and Fig. 3, enter case apparatus 1 and comprise for vision receiver being delivered to the load-transfer device 11 in carton, and for load-transfer device 11 provides the first engine installation 12 of power, the mouth of load-transfer device 11 holds plate 21 over against carton and arranges.
Further, in conjunction with reference to Fig. 4 and Fig. 5, entering case apparatus 1 also comprises for by the jack-up engine installation 14 of load-transfer device 11 jack-up preset height and some guide rollers 13 that is positioned at load-transfer device top, the direction that the direction of the transmission of some guide rollers 13 transmits perpendicular to load-transfer device 11, guide roller 13 docks with the mouth of the second roller conveyor 13; Load-transfer device 11 is located between two adjacent guide rollers 13.In the present embodiment, load-transfer device 11 is belt pulley.In the present embodiment, load-transfer device 11 is provided with three, respectively the left and right two ends of vision receiver and middle part is supported.
In the present embodiment, enter case apparatus 1 and be provided with load-transfer device 11 and 13 two conveyers of guide roller, the direction of transfer of these two conveyers is vertical.Wherein, when the vision receiver after sealing shears 6 is sent on guide roller 13 by conveyer (being the second roller conveyor 32 shown in Fig. 1), guide roller 13 rotates, vision receiver is transmitted to over against carton turning device 2, then, jack-up engine installation 14 is by load-transfer device 11 jack-up preset height, thereby make being connected of vision receiver disengaging and guide roller 13, then, load-transfer device 11 starts, thereby drives vision receiver to the lateral movement near carton turning device 2.Be that guide roller 13 effect is that vision receiver is just passed to the position over against carton turning device 2, and the effect of load-transfer device 11 be the vision receiver that is right against carton turning device 2 is moved on carton turning device 2 close, so that vision receiver is pushed in the carton of placing on carton turning device.
Further, with reference to Fig. 4, in order to guarantee that case apparatus 1 can be assembled to vision receiver in carton more accurately, in the utility model embodiment, on load-transfer device 11, be also provided with push pedal 15, push pedal 15 holds plate 21 direction one sides for holding in vision receiver away from carton, and push pedal 15 is pushed into vision receiver in carton under load-transfer device 11 rotary states.
In actual application of the present utility model, because vision receiver is delivered in the process that carton holds the carton on plate 21 by load-transfer device 11, when being inserted into carton, vision receiver can produce larger resistance, and the darker resistance inserting is larger, when resistance acquires a certain degree, the phenomenon that there will be vision receiver to skid on load-transfer device 11, now, vision receiver just can not well receive the thrust of load-transfer device 11, also just vision receiver all cannot be packed in carton.In the utility model embodiment, because load-transfer device 11 is provided with push pedal 15, push pedal 15 holds in vision receiver, has avoided occurring between vision receiver and load-transfer device 11 situation of skid, has guaranteed that vision receiver can be good at being assembled in carton.
Further, enter case apparatus 1 and also comprise that the first frame 16, first promotes cylinder 17, guide roller 13 and load-transfer device 11 and is located at the first frame 16 tops, the first frame 16 middle parts are provided with first track 18 parallel with load-transfer device 11, and jack-up engine installation 14 is located on the first track 18; First promotes cylinder 17 one end is fixed in the first frame 16, and the other end is connected on jack-up engine installation 14; Wherein, first promotes cylinder 17 holds plate 21 directions to carton and moves for promoting jack-up engine installation 14 after holding in vision receiver when push pedal 15 again, the load-transfer device 11 that jack-up engine installation 14 band is automatically connected in its top moves, and by push pedal 15, vision receiver is pushed in the carton that carton holds plate 21.
In actual application of the present utility model, it is to have certain spacing that the mouth of load-transfer device 11 holds plate 21 apart from carton, in the situation that the mouth of load-transfer device 11 does not have and carton holds plate 21 zero distance docking, even if vision receiver can not pack into completely in carton under the effect of push pedal 15, in the utility model, load-transfer device 11 is designed to a mode that can move forward and backward along direction of transfer, by the middle part in the first frame 16, the first track 18 is set, jack-up engine installation 14 and load-transfer device 11, the first engine installation 12 integrated designs, and jack-up engine installation 14 is arranged on the first track 18, the first promotion cylinder 17 is arranged in the first frame 16, and the first promote-side that promotes cylinder 17 is connected on jack-up engine installation 14.When practical application, push pedal 15 pushes vision receiver in carton, length and location relation due to load-transfer device 11 self, vision receiver also has fraction not push, now, first promotes cylinder 17 promotes the mouth direction of jack-up engine installations 14 along the first track 18 towards load-transfer device 11 and moves, jack-up engine installation 14 driving conveying belts 11 move and by push pedal 15 the most at last vision receiver be pushed into completely in carton, complete the incasement operation of vision receiver.
In conjunction with reference to Fig. 6 and Fig. 7, carton turning device 2 comprises for placing the carton of carton and holds plate 21 and be used to carton to hold the upset engine installation 22 that plate 21 upsets provide power; In addition, this is for also comprising the first roller conveyor 31 by the vision receiver automatic packaging system that packs carton after vision receiver packing into, this first roller conveyor 31 is positioned at carton turning device 2 and deviates from into case apparatus 1 one sides, in order to accept the carton that vision receiver is housed after upset.
After load-transfer device 11 is delivered into vision receiver carton and holds in the carton on plate 21, upset engine installation 22 promotion cartons hold plate 21 and flip to one side to the first roller conveyor 31 sides, upset engine installation 22 unloads carton to be put in the first roller conveyor 31 after the carton that vision receiver is housed is turned over and turn 90 degrees.
The concrete principle of work of carton turning device 2 illustrates as follows: carton hold plate 21 by the position that is right against load-transfer device 11 after the first roller conveyor 31 upsets, carton moves towards the first roller conveyor 31 along with carton holds plate 21, carton holds on plate 21 can arrange baffle plate or lever, also can be arranged to other structure, the utility model is not construed as limiting this.When carton holds while baffle plate or lever not being set on plate 21, carton holds plate 21 and is turned to after certain angle, carton holds plate 21 from carton and skids off and slide into the first roller conveyor 31, when carton holds while baffle plate or lever being set on plate 21, carton holds 90 ° of plate 21 upsets and carton and holds between the baffle plate of plate 21 or two adjacent rollers that lever is partly placed in the first roller conveyor 31 and be positioned under roller, spacing between two adjacent rollers should be not more than the spacing of carton, with the problem of avoiding occurring that carton falls down from the first roller conveyor 31, now, baffle plate or lever are replaced by the roller in the first roller conveyor 31 supporting role of carton, realized carton and held from carton the object that plate 21 is discharged into the first roller conveyor 31.
In actual application, the distance that carton holds between two adjacent rollers that plate 21 is placed in the first roller conveyor 31 is the smaller the better, and corresponding, also point is better relatively for the width of the setting of baffle plate or lever.
Concrete, with reference to Fig. 6 and Fig. 7, carton holds plate 21 and comprises and hold bar 211 and be right against holding of load-transfer device 11 mouths dull and stereotyped 212, hold bar 211 and comprise that first paragraph holds bar 2111 and second segment holds bar 2112, first paragraph holds bar 2111 one end and is connected to and holds on dull and stereotyped 212 plate body edges away from load-transfer device 11 directions, first paragraph holds vertical connection of one end that bar 2111 other ends and second segment hold bar 2112, and the other end that second segment holds bar 2112 is positioned at and holds on dull and stereotyped 212; After upset engine installation 22 promotes cartons and holds plate 21 and overturn, first paragraph holds bar 2111 between the adjacent rollers of the first roller conveyor 31, and it is parallel with roller and be positioned at below roller that second segment holds bar 2112 simultaneously.
In the utility model embodiment, at carton, hold in the process of plate 21 upsets, first carton supports stressed gradually becoming by second segment, to hold bar 2112 and support stressed by holding dull and stereotyped 212, when holding plate 21, carton completes after upset, first paragraph is held bar 2111 and is inserted between the adjacent rollers of the first roller conveyor 31, and because holding bar 2112, second segment is positioned under roller, carton holds bar 2112 from second segment and supports stressed becoming by roller, to be supported stressedly, and under the rotation of the first roller conveyor 31, carton is held to plate 21 outputs from carton.Because first paragraph holds bar 2111 and second segment, to hold the width of bar 2112 less, first paragraph is held bar 2111 and is inserted into less that width between the adjacent rollers of the first roller conveyor 31 can design, and has guaranteed that carton can transmit in the first roller conveyor 31 smoothly.
In the utility model embodiment, vision receiver is generally LCD flat panel vision receiver, and vision receiver dimensions is preferably 7100 * 2000 * 2200, owing to adopting machine to carry out incasement operation to vision receiver, consuming time, the effort of having avoided that Prosthesis brings and easily have the deficiency of assembling accident, has improved the work efficiency of vision receiver assembling line greatly.
More specifically, upset engine installation 22 is located at the bottom that carton holds plate 21, and upset engine installation 22 comprises that base 221, pivotal support arm 222 and second promote cylinder 223; Wherein, pivotal support arm 222 one end are fixed on base 221, and the mode that the other end is riveted with activity is connected to and holds on dull and stereotyped 212; Second promotes cylinder 223 one end is fixed on base 221, and the mode that the other end is riveted with activity is connected to and holds on dull and stereotyped 212; Wherein,
Second promotes cylinder 223 promotes to hold dull and stereotyped 212 motions, holds dull and stereotyped 212 and is flipped to one side towards the first roller conveyor 31 sides by the position that is right against load-transfer device 11 mouths.
In the utility model embodiment, hold dull and stereotyped 212 under the second promotion cylinder 223 promotes, take and hold dull and stereotyped 212 and overturn as the center of circle with riveted joint place of pivotal support arm 222, in the present embodiment actual application, flip angle is 90 °, after upset, first paragraph holds between the adjacent rollers that bar 2111 is inserted into the first roller conveyor 31, and second segment holds after bar 2112 is positioned at roller below carton is discharged in the first roller conveyor 31.
More specifically, vision receiver automatic packaging system also comprises for vision receiver being sent to the second roller conveyor 32 on case apparatus, the direction that the direction that the second roller conveyor 32 transmits transmits perpendicular to load-transfer device 11, the direction that the second roller conveyor 32 transmits is simultaneously parallel to the direction of the transmission of guide roller 13.
In the present embodiment, the effect of the second roller conveyor 32 is that the vision receiver after production upstream or the processing of packing water operation line is sent on case apparatus 1, enter 1 of case apparatus for the vision receiver after packing being pushed into the carton of carton turning device 2, and by carton turning device 2, the carton upset that vision receiver is housed is discharged in the first roller conveyor 31.
In the utility model embodiment, the first roller conveyor 31 and the second roller conveyor 32 form by the roller of a plurality of discharges arranged side by side, and each roller is by same driven by motor, and the spacing distance between each roller can be adjusted according to actual conditions.
In addition, the second roller conveyor 32 is arranged between the guide roller 13 of case apparatus 1 and the 3rd roller conveyor 33 and forms a station, in the packaging line of vision receiver, also need the foamed glue that overlaps of the vision receiver after to coating by artificial means to operate, staff can overlap foamed glue to vision receiver in the second roller conveyor 32, and the vision receiver that packages foamed glue is sent on case apparatus 1 by the second roller conveyor 32.
Particularly, with reference to Fig. 1, this vision receiver automatic packaging system comprises: for the coating machine 5 that carries out coating operation after vision receiver being placed between double-deck banded EPE film; For the sealing shears 6 that the double-deck coating of vision receiver end after coating is carried out to hot-seal and the EPE film connecting away from vision receiver direction one side in sealing is cut off; Be used to coating machine 5 that double-deck EPE film and the EPE film delivery machine 4 to the punching of EPE film punching peace are provided; The 3rd roller conveyor 33; Wherein, the mouth of the 3rd roller conveyor 33 docks with the input end of the second roller conveyor 32, EPE film delivery machine 4 is positioned at the input end of the 3rd roller conveyor 33, sealing shears 6 is positioned at the mouth of the 3rd roller conveyor 33, and coating machine 5 is between EPE film delivery machine 4 and sealing shears 6.
In the utility model embodiment, EPE film delivery machine 4 provides upper and lower two-layer EPE belt type film, coating machine 5 by roller bearing by two-layer EPE belt type film separately, wherein, the EPE belt type film of lower floor is attached in the 3rd roller conveyor 33, the EPE belt type film on upper strata is erected by two roller bearings of coating machine 5, between the upper strata EPE belt type film separating in coating machine 5 and the EPE of lower floor belt type film, form the bench board of coating machine 5, operating personal can be placed in vision receiver in this bench board, being about to vision receiver is placed between upper strata EPE belt type film and the EPE of lower floor belt type film, then, when vision receiver is exported from the 3rd roller conveyor 33, the another roller bearing of coating machine 5 compresses upper strata EPE belt type film to be attached in vision receiver, air port of the present utility model shears 6, coating machine 5, EPE film delivery machine 4 belongs to conventional coating device in prior art, principle of work is close, do not repeat them here.
By coating machine 5, sealing shears 6, EPE film delivery machine 4 and the 3rd roller conveyor 33 are set, thereby the packing assembly technology flow process that makes vision receiver more can automation, reduces manual operation cost.
More specifically, in conjunction with reference to Fig. 8, this vision receiver automatic packaging system comprises: vision receiver turnover translation moving device 7 and the 4th roller conveyor 34, and wherein, the end of the mouth of the 4th roller conveyor 34 is positioned at bench board one side of coating machine 5; Vision receiver turnover translation moving device 7 specifically comprises: the support 71 of being located at the 4th roller conveyor 34 1 sides, be located on this support 71 for vision receiver being adsorbed and the Acetabula device 72 of turning operation, be located at the sucker thrust unit 73 moving to coating machine 5 directions in order to promote Acetabula device 72 on this support 71.
In the present embodiment, by vision receiver turnover translation moving device 7 is set, avoid people by hand vision receiver to be put on the station at coating machine 5 places, thereby further improve this vision receiver automatic packaging system degree of automation, reduce manual operation cost.
In the utility model embodiment, the end of the mouth of the 4th roller conveyor 34 is positioned at bench board one side of coating machine 5, the vision receiver that Acetabula device 72 transmits the 4th roller conveyor 34 holds and overturns, sucker thrust unit 73 pushes to Acetabula device 72 in the bench board of coating machine 5, and Acetabula device 72 stops vision receiver being placed on the bench board of coating machine 5 after vision receiver absorption.
Particularly, support 71 comprises the hold-down arm 712 of being located at the column 711 of the 4th roller conveyor 34 1 sides and being connected to column 711 tops; Hold-down arm 712 is positioned at the 4th roller conveyor 34 tops and stretches into the operator's station of coating machine 5; Sucker thrust unit 73 comprises that the 3rd promotes cylinder 731 and the second track 732; Wherein,
Acetabula device 72 is located on the second track 732, and the second track 732 is located on hold-down arm 712, is fixed with the 3rd promote-side that promotes cylinder 731, the three promotion cylinders 731 and is connected on Acetabula device 72 on hold-down arm 712.
Further, vision receiver turnover translation moving device 7 also comprises for the tilting vision receiver that holds vision receiver and holds base 74; Vision receiver automatic packaging system also comprises that the 5th roller conveyor 35, the five roller conveyor 35 are positioned under the 4th roller conveyor 34, and the direction of transfer of the 5th roller conveyor 35 is contrary with the 4th roller conveyor 34; The 5th roller conveyor 35 holds base 74 by vision receiver after vision receiver on base 74 is removed by Acetabula device 72 and is delivered to mouth from its input end for holding in vision receiver; Acetabula device 72 comprises that electromagnetic control sucker 721, connecting arm 732, the 4th promote cylinder 723, spring 724 and arm 725, wherein, arm 725 one end are located on the second track 732, arm 725 other ends are positioned at hold-down arm 712 belows and are provided with the 4th and promote cylinder 723, the 4th promote-side that promotes cylinder 723 is connected by movable riveting method with connecting arm 722 one end, connecting arm 722 other ends are provided with electromagnetic control sucker 721, and spring 724 two ends are connected on arm 725 and connecting arm 722.
Particularly, vision receiver holds on base 74 and tiltedly after placement vision receiver, by the 4th roller conveyor 34, is delivered in vision receiver turnover translation moving device 7, electromagnetic control sucker 721 is adsorbed on vision receiver one side, the 4th promotes cylinder 723 drives vision receiver hold base 74 disengagings and vision receiver is overturn from vision receiver, the 3rd promotes cylinder 731 promotion arms 725 enters in coating machine 5 operator's stations along the second track 732, and electromagnetic control sucker 721 stops vision receiver absorption and vision receiver is placed in to coating machine 5 operator's stations; Vision receiver hold base 74 on TV machine shift out and be placed in the 5th roller conveyor 35.
During packaging TV set, first vision receiver is held to the input end that base 74 is placed in the 4th roller conveyor 34, after vision receiver assembling, by staff, vision receiver being inclined in to vision receiver by certain position holds on base 74, more specifically, vision receiver should be parallel with the direction of transfer of the 4th roller conveyor 34 and vision receiver and the 4th roller conveyor 34 between be an angle, more specifically, can hold a slot is set on base 74 in vision receiver, the direction of transfer of slot and the 4th roller conveyor 34 parallel and and the 4th roller conveyor 34 between be an angle, staff is placed in this slot by vision receiver, then vision receiver holds base 74 and is sent in vision receiver turnover translation moving device 7 by the 4th roller conveyor 34, and hold vision receiver and from moving in the bench board of coating machine 5 vision receiver holds base 74 by Acetabula device 72.
In actual application of the present utility model, can hold base 74 and take off from the 4th roller conveyor 34 taking out vision receiver after vision receiver, and be placed in the 5th roller conveyor 35, by the 5th roller conveyor 35, send back original vision receiver fitter's shop, installation personnel can hold base 74 by vision receiver at the input end (i.e. the mouth of the 5th roller conveyor 35) of the 4th roller conveyor 34 and reclaim, and again vision receiver is placed in after vision receiver holds base 74 and is placed in again in the 4th roller conveyor 34, thereby realize the recycle that vision receiver holds base 74.
In the utility model embodiment, because being inclined in vision receiver, vision receiver holds on base 74,72 needs of Acetabula device hold vision receiver away from coating machine 5 direction one sides by electromagnetic control sucker 721, then vision receiver is turn to horizontal direction, avoided vision receiver to carry out wide-angle upset for example too complicated design of mechanical arm of Acetabula device 72 during 180 ° of turning operations.
In the utility model embodiment, the packing of vision receiver comprises following concrete steps: vision receiver transmits (1), Manipulator Transportation (2), coating (3), cover foamed glue (4) and automatically cartonning (5) five steps, wherein, automatically in cartonning flow process, also comprise the nailing sealed adhesive tape operation of carton, in actual application, except the vision receiver in step (1) holds the carrying of base 74, in step (4), in the cover foamed glue of vision receiver and step (5), the subsidiary carton nailing sealed adhesive tape of cartonning flow process needs outside manual operation automatically, in the packaging process of vision receiver, other flow operations are automation and carry out, the spent cost of labor of vision receiver packaging process is lower.In addition, in the utility model embodiment, the packaging step of vision receiver has obtained very large simplification compared to existing technologies, on virtual package manufacturing line, from EPE film blowing, to vision receiver, push carton, the packing productive temp of vision receiver is 20S/ platform, very large raising the packing production efficiency of vision receiver.
Shortcoming and defect compared to existing technology, the utility model is by adopting above-mentioned design and improvement, this makes the utlity model has following advantage: vision receiver automatic packaging system of the present utility model is simple in structure, shortened whole vision receiver packaging step, and degree of automation is higher, effectively reduce staff's labour intensity and cost of labor, the efficiency of vision receiver packing work is provided.
The foregoing is only preferred embodiment of the present utility model; not thereby limit the scope of the claims of the present utility model; every equivalent structure or conversion of equivalent flow process that utilizes the utility model specification sheets and accompanying drawing content to do; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present utility model.

Claims (10)

1. for by packing a vision receiver automatic packaging system for carton after vision receiver packing into, it is characterized in that, comprise carton turning device, enter case apparatus and the first roller conveyor; Wherein, described carton turning device comprises for placing the carton of carton and holds plate, and is used to described carton to hold the upset engine installation that plate upset provides power; Describedly enter case apparatus and comprise for vision receiver being delivered to the load-transfer device in described carton, and for described load-transfer device provides the first engine installation of power, the mouth of described load-transfer device holds plate setting over against described carton; Described the first roller conveyor is positioned at the side that described carton turning device enters case apparatus described in deviating from, in order to accept the carton that vision receiver is housed after upset.
2. vision receiver automatic packaging system as claimed in claim 1, is characterized in that, also comprises for vision receiver being sent to the second roller conveyor on case apparatus, the direction that the direction that described the second roller conveyor transmits transmits perpendicular to described load-transfer device;
Describedly enter on case apparatus, also to comprise for by the jack-up engine installation of described load-transfer device jack-up preset height and some guide rollers that is positioned at described load-transfer device top, the direction that the transmission direction of some described guide rollers transmits perpendicular to described load-transfer device, and dock with the mouth of described the second roller conveyor; Described load-transfer device is located between two adjacent described guide rollers.
3. vision receiver automatic packaging system as claimed in claim 2, is characterized in that, also comprises:
For the coating machine that carries out coating operation after vision receiver is placed between double-deck banded EPE film;
For the sealing shears that the double-deck coating of vision receiver end after coating is carried out to hot-seal and the EPE film connecting away from vision receiver direction one side in sealing is cut off;
Be used to described coating machine that double-deck EPE film and the EPE film delivery machine to the punching of EPE film punching peace are provided;
The 3rd roller conveyor;
Wherein,
The mouth of described the 3rd roller conveyor docks with the input end of described the second roller conveyor, described EPE film delivery machine is positioned at the input end of described the 3rd roller conveyor, sealing shears is positioned at the mouth of the 3rd roller conveyor, and coating machine is between EPE film delivery machine and sealing shears.
4. vision receiver automatic packaging system as claimed in claim 3, is characterized in that, also comprises: vision receiver turnover translation moving device and the 4th roller conveyor, and the end of the mouth of described the 4th roller conveyor is positioned at bench board one side of coating machine;
Described vision receiver turnover translation moving device comprises: the support of being located at the 4th roller conveyor one side, be located on this support for vision receiver being adsorbed and the Acetabula device of turning operation, be located at the sucker thrust unit moving to coating machine direction in order to promote Acetabula device on this support.
5. vision receiver automatic packaging system as claimed in claim 4, it is characterized in that, described load-transfer device be provided with push pedal, described push pedal is used for holding in vision receiver and holds plate direction one side away from carton, and described push pedal is pushed into vision receiver in carton under load-transfer device rotary state.
6. vision receiver automatic packaging system as claimed in claim 5, it is characterized in that, describedly enter case apparatus and also comprise that the first frame and first promotes cylinder, described guide roller and load-transfer device are located at the first frame top, described the first central rack is provided with first track parallel with described load-transfer device, and described jack-up engine installation is located on the first track; Described first promotes cylinder one end is fixed in the first frame, and the other end is connected on jack-up engine installation;
Wherein,
Described first promotes cylinder holds plate direction to carton and moves for promote jack-up engine installation after push pedal holds in vision receiver again, the load-transfer device that described jack-up engine installation band is automatically connected in its top moves, and by described push pedal, vision receiver is pushed in the carton that carton holds plate.
7. vision receiver automatic packaging system as claimed in claim 4, it is characterized in that, described carton holds plate and comprises the flat board that holds that holds bar and be right against load-transfer device mouth, the described bar that holds comprises that first paragraph holds bar and second segment holds bar, described first paragraph holds bar one end and is connected to and holds on the dull and stereotyped plate body edge away from belt direction, described first paragraph holds vertical connection of one end that the bar other end and second segment hold bar, and the other end that described second segment holds bar is positioned at and holds on flat board.
8. vision receiver automatic packaging system as claimed in claim 7, is characterized in that, described upset engine installation is located at the bottom that carton holds plate, and described upset engine installation comprises that base, pivotal support arm and second promote cylinder; Wherein, described pivotal support arm one end is fixed on base, and the mode that the other end is riveted with activity is connected to and holds on flat board; Described second promotes cylinder one end is fixed on base, and the mode that the other end is riveted with activity is connected to and holds on flat board; Wherein,
Described second promotes cylinder promotes to hold treadmill exercise, described in hold and dull and stereotypedly by the position that is right against load-transfer device mouth, towards the first roller conveyor side, flipped to one side.
9. vision receiver automatic packaging system as claimed in claim 4, is characterized in that, described support comprises is located at the column of the 4th roller conveyor one side and the hold-down arm that is connected to column top; Described hold-down arm is positioned at the 4th roller conveyor top and stretches into the operator's station of coating machine; Described sucker thrust unit comprises that the 3rd promotes cylinder and the second track; Wherein,
Described Acetabula device is located on the second track, and described the second track is located on hold-down arm, is fixed with the described the 3rd and promotes cylinder on described hold-down arm, and the described the 3rd promote-side that promotes cylinder is connected on Acetabula device.
10. vision receiver automatic packaging system as claimed in claim 9, is characterized in that, described vision receiver turnover translation moving device also comprises for the tilting vision receiver that holds vision receiver and holds base;
Described vision receiver automatic packaging system also comprises the 5th roller conveyor, and described the 5th roller conveyor is positioned under the 4th roller conveyor, and the direction of transfer of described the 5th roller conveyor is contrary with the 4th roller conveyor; Described the 5th roller conveyor holds base by vision receiver after vision receiver on base is removed by Acetabula device and is delivered to mouth from its input end for holding in vision receiver;
Described Acetabula device comprises that electromagnetic control sucker, connecting arm, the 4th promote cylinder, spring and arm, wherein, described arm one end is located on described the second track, the described arm other end is positioned at hold-down arm below and is provided with the 4th and promotes cylinder, the described the 4th promote-side that promotes cylinder is connected by movable riveting method with connecting arm one end, the described connecting arm other end is provided with described electromagnetic control sucker, and described both ends of the spring is connected on arm and connecting arm.
CN201320504725.5U 2013-08-16 2013-08-16 Automatic television packing system for placing television in carton after packing television CN203439295U (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103935547A (en) * 2014-04-01 2014-07-23 京东方科技集团股份有限公司 Display panel packaging equipment
CN104229193A (en) * 2014-09-09 2014-12-24 四川长虹电器股份有限公司 Overall turning upright device
CN105109726A (en) * 2015-07-20 2015-12-02 安徽灿邦电气有限公司 Automatic packing device for film solar panels
CN105366088A (en) * 2014-08-12 2016-03-02 韩华Qcells有限公司 Solar module packaging method
CN105775208A (en) * 2016-02-05 2016-07-20 友达光电股份有限公司 Packing guide tool and sheet packing method
CN105799982A (en) * 2014-12-29 2016-07-27 Tcl王牌电器(惠州)有限公司 Automatic television stacking device and method
CN107244451A (en) * 2017-06-21 2017-10-13 中节能太阳能科技(镇江)有限公司 A kind of automatic vertical turning device of component
CN108438393A (en) * 2018-04-09 2018-08-24 广东天太机器人有限公司 A kind of electrical automation packaging production line

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103935547A (en) * 2014-04-01 2014-07-23 京东方科技集团股份有限公司 Display panel packaging equipment
CN103935547B (en) * 2014-04-01 2015-11-25 京东方科技集团股份有限公司 A kind of display panel packaging facilities
CN105366088A (en) * 2014-08-12 2016-03-02 韩华Qcells有限公司 Solar module packaging method
CN104229193A (en) * 2014-09-09 2014-12-24 四川长虹电器股份有限公司 Overall turning upright device
CN105799982B (en) * 2014-12-29 2018-01-30 Tcl王牌电器(惠州)有限公司 Television set automatic stacking device and method
CN105799982A (en) * 2014-12-29 2016-07-27 Tcl王牌电器(惠州)有限公司 Automatic television stacking device and method
CN105109726A (en) * 2015-07-20 2015-12-02 安徽灿邦电气有限公司 Automatic packing device for film solar panels
CN105775208A (en) * 2016-02-05 2016-07-20 友达光电股份有限公司 Packing guide tool and sheet packing method
CN105775208B (en) * 2016-02-05 2018-01-05 友达光电股份有限公司 It is packed for leading the packing method of tool and sheet material
CN107244451A (en) * 2017-06-21 2017-10-13 中节能太阳能科技(镇江)有限公司 A kind of automatic vertical turning device of component
CN107244451B (en) * 2017-06-21 2019-03-01 中节能太阳能科技(镇江)有限公司 A kind of component vertical turnover device automatically
CN108438393A (en) * 2018-04-09 2018-08-24 广东天太机器人有限公司 A kind of electrical automation packaging production line

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