A kind of annular film cooler
Technical field
The present invention relates to a kind of tyre production equipment, be specifically related to a kind of annular film cooler, belong to rubber industry field of mechanical technique.
Background technology
Batch off unit is requisite equipment in film production process, and it can complete and the film after high temperature extruding forming is carried out to separant coating, cooling, cutting and lamination the operation such as deposit.
And along with the renewal of tire plant equipment and process, new high capacity highly effective rubber preparing device substitutes old rubber preparing device successively, but the anxiety due to land resources, and the restriction of most of original main body mill construction, the batch off unit of prior art can not meet the cooling needs of film, though reason is equipment can be by adding length or highly realizing the requirement that increases amount of cooling water, and former main body factory building is at the limited space of length or short transverse expansion, and rebuild factory building, need to spend a large amount of manpower, material resources and financial resources.
Meanwhile, original retrospective installation is because automation degree of equipment is not high, and every conveyor line per tour is minimum wants two people's operations, and front and back operator all needs manual auxiliaryly, and labor strength is large, and environment is severe, and safety of operation performance is poor.
Therefore, for solving the problems of the technologies described above, necessaryly provide a kind of structure improved annular film cooler that has, to overcome described defect of the prior art.
summary of the invention
For addressing the above problem, the object of the present invention is to provide that a kind of cooling capacity is large, floor area is little, degree of automation is high and can alleviate the annular film cooler of labor strength.
For achieving the above object, the technical scheme that the present invention takes is: a kind of annular film cooler, and it comprises take-away belt (conveyor), lifting feedway, kiss-coating cooling mechanism, automatic handgrip, receipts skin feedway, film shutoff device, lower receipts skin feedway, from movable pendulum glue, folds adhesive dispenser, elevating table device, the automatic input media of hungry area dish and full lacquer disk(-sc) automatic out-putting device; Wherein, described take-away belt (conveyor), lifting feedway and kiss-coating cooling mechanism connect setting successively, and described kiss-coating cooling mechanism is structure ringwise; Described automatic handgrip is arranged at the top of kiss-coating cooling mechanism, its with receive skin feedway, film shutoff device, lower receipts skin feedway, from the folded adhesive dispenser of movable pendulum glue, be connected successively; Described elevating table device is arranged at the below from the folded adhesive dispenser of movable pendulum glue; The automatic input media of described hungry area dish and full lacquer disk(-sc) automatic out-putting device lay respectively at a side of elevating table device, and itself and elevating table device connect; Described full lacquer disk(-sc) automatic out-putting device is positioned at the bottom of kiss-coating cooling mechanism one side, and its bottom is provided with an automatic weighing device.
Annular film cooler of the present invention is further set to: described lifting feedway comprises frame, and is separately positioned on and enters glue laminated roller, some drive rolls, some driven rolls, modified roller, tension chain, plate-type conveying chain, conveyer chain tightening device, pneumatics and carrying roller in frame; Wherein, described tension chain is connected on glue laminated roller, and pneumatics acts on tension chain and makes tension chain tensioning; Drive roll, driven roll and modified roller described in described plate-type conveying chain difference butt, and drive drive roll and driven roll to rotate, on it, be coated with chain wheel cover; Described conveyer chain tightening device is connected on plate-type conveying chain, and realizes the tensioning of plate-type conveying chain.
Annular film cooler of the present invention is further set to: described lifting feedway is further provided with longitudinal cutting device, spray separant device, soaking compartment, mixing device, water collection sheet and brush roll; Described longitudinal cutting device, spray separant device are arranged at the front end into glue laminated roller; Described soaking compartment is positioned at the bottom into glue laminated roller; Described mixing device is contained in soaking compartment; Described water collection sheet is obliquely installed in frame, and its bottom is positioned at soaking compartment.
Annular film cooler of the present invention is further set to: the tail end of described lifting feedway is also provided with a stripper roll.
Annular film cooler of the present invention is further set to: in described kiss-coating cooling mechanism, contain 90 ~ 300 cooling pegs, the spacing between adjacent cooling peg is 200mm; In the side of described kiss-coating cooling mechanism, be provided with some blower fans.
Annular film cooler of the present invention is further set to: described automatic handgrip comprises mount pad, pivot arm, handgrip, rocker, connecting arm and drives cylinder; Wherein, described pivot arm is articulated on mount pad, and described handgrip is installed on pivot arm; Described connecting arm one end connects rocker, and the other end is articulated in and drives on cylinder; On described rocker, establish a pressure roller.
Annular film cooler of the present invention is further set to: described annular film cooler is provided with the automatic handgrip of two covers.
Annular film cooler of the present invention is further set to: describedly from the folded adhesive dispenser of movable pendulum glue, comprise base plate, motor, sprocket wheel, balance staff, pendulum shaft frame, oscillating bearing, fork and support body; Wherein, described pendulum shaft frame is installed on base plate; Described balance staff is supported on pendulum shaft frame, and one end of this balance staff connects described oscillating bearing, and the other end connects described sprocket wheel; Described sprocket wheel connects motor and is driven by motor; Described fork one end is connected with oscillating bearing, and the other end is articulated on support body and promotes support body reciprocally swinging.
Annular film cooler of the present invention is further set to: described support body further comprises driving wheel, follower, endless belt, tension cylinder, connecting panel, tensioning plate and some rollers; Wherein, described driving wheel is connected by endless belt with follower; Described connecting panel one end is articulated on support body, and the other end is provided with described roller; Described tension cylinder one end is installed on support body, other end butt connecting panel; Described tensioning plate is arranged at the bottom of support body.
Annular film cooler of the present invention also can be set to: on described balance staff and support body, be respectively equipped with the sensor frame for sensor installation.
Compared with prior art, the present invention has following beneficial effect:
1. annular film cooler of the present invention adopts the kiss-coating cooling mechanism of loop configuration, thereby can utilize the horizontal space of equipment to increase the amount of cooling water of film and without existing factory building is transformed, and make cooling effectiveness higher;
2. annular film cooler of the present invention has been set up automatic handgrip, from movable pendulum glue, has been folded adhesive dispenser, the automatic input media of hungry area dish, full lacquer disk(-sc) automatic out-putting device and automatic weighing device, can realize the automatic operating of complete machine, thereby reduce greatly site operation personnel, alleviate workman's labour intensity and processing safety.
Accompanying drawing explanation
Fig. 1 is the front view of annular film cooler of the present invention.
Fig. 2 is the birds-eye view of annular film cooler of the present invention.
Fig. 3 is the schematic diagram of the lifting feedway of annular film cooler of the present invention.
Fig. 4 is the schematic diagram of the automatic handgrip of annular film cooler of the present invention.
Fig. 5 is the schematic diagram at another visual angle of automatic handgrip of annular film cooler of the present invention.
Fig. 6 is the front view from the folded adhesive dispenser of movable pendulum glue of annular film cooler of the present invention.
Fig. 7 is the birds-eye view from the folded adhesive dispenser of movable pendulum glue of annular film cooler of the present invention.
The specific embodiment
Refer to Figure of description 1 to shown in accompanying drawing 7, the present invention is a kind of annular film cooler, its by take-away belt (conveyor) 1, promote feedway 2, kiss-coating cooling mechanism 3, automatically handgrip 4, receive skin feedway 5, film shutoff device 6, lower receipts skin feedway 7, from several parts such as the folded adhesive dispenser 8 of movable pendulum glue, elevating table device 9, the automatic input media 10 of hungry area dish and full lacquer disk(-sc) automatic out-putting devices 11, form.
Wherein, described take-away belt (conveyor) 1, lifting feedway 2 and kiss-coating cooling mechanism 3 connect setting successively.Described automatic handgrip 4 is arranged at the top of kiss-coating cooling mechanism 3, its with receive skin feedway 5, film shutoff device 6, lower receipts skin feedway 7, from the folded adhesive dispenser 8 of movable pendulum glue, be connected successively.Described elevating table device 9 is arranged at the below from the folded adhesive dispenser 8 of movable pendulum glue.The automatic input media 10 of described hungry area dish and full lacquer disk(-sc) automatic out-putting device 11 lay respectively at a side of elevating table device 9, and itself and elevating table device 9 connect.Described full lacquer disk(-sc) automatic out-putting device 11 is positioned at the bottom of kiss-coating cooling mechanism 3 one sides, and its bottom is provided with an automatic weighing device 12, and this automatic weighing device 1 can automatic weighing film weight, and after the weight that reaches setting, available fork truck is pitched out lacquer disk(-sc).By setting up described automatic handgrip 4, folding adhesive dispenser 8, the automatic input media 10 of hungry area dish, full lacquer disk(-sc) automatic out-putting device 11 and automatic weighing device 12 from movable pendulum glue, can realize the automatic operating of complete machine, thereby reduce greatly site operation personnel, alleviate workman's labour intensity and processing safety.
Described take-away belt (conveyor) 1 needs cooling film for inputting.
Described lifting feedway 2 and take-away belt (conveyor) 1,3 docking of kiss-coating cooling mechanism, it comprises frame 21, and is separately positioned on and enters glue laminated roller 22, some drive rolls 23, some driven rolls 24, modified roller 25, tension chain 26, plate-type conveying chain 27, conveyer chain tightening device 271, pneumatics 28 and carrying roller 29 in frame 21.Wherein, described in, entering glue laminated roller 22 is pressed into film to promote in feedway 2.Described tension chain 26 is connected on glue laminated roller 22 and is driven into glue laminated roller 22, and pneumatics 28 acts on tension chain 26 and makes tension chain 26 tensionings.Drive roll 23, driven roll 24 and modified roller 25 described in described plate-type conveying chain 27 difference butts, and drive drive roll 23 and driven roll 24 to rotate, and then carry and promote film.On described plate-type conveying chain 27, be coated with chain wheel cover 261, thereby make equipment operation safer.Described conveyer chain tightening device 271 is connected on plate-type conveying chain 27, and realizes the tensioning of plate-type conveying chain 27, makes transmission more stable.
Described lifting feedway 2 is further provided with longitudinal cutting device 13, spray separant device 14, soaking compartment 15, mixing device 16, water collection sheet 17 and brush roll 18.Wherein, the front end that described longitudinal cutting device 13, spray separant device 14 are arranged at into glue laminated roller 22.Described longitudinal cutting device 13, for broad-amplitude film being cut into the arrow gauge film of several same widths, is convenient to little extruder feeding.Described spray separant device 14 is for spraying separant, thereby avoids film to bond together and cannot be separated.Described soaking compartment 15 is positioned at the bottom into glue laminated roller 22, and it is for soaking film.Described mixing device 16 is contained in soaking compartment 15, and this mixing device 16 can be avoided the medicament precipitation in soaking compartment 15.Described water collection sheet 17 is obliquely installed in frame 21, and its bottom is positioned at soaking compartment 15, and it is for being back to the medicament from film water clock in soaking compartment 15.Tail end in described lifting feedway 2 is also provided with one for the stripper roll 19 with 2 disengagings of lifting feedway by film.
Described kiss-coating cooling mechanism 3 is cooling for film is carried out, and it is structure ringwise, contains 90 ~ 300 cooling pegs 31 in it, and the spacing between adjacent cooling peg 31 is 200mm; In the side of described kiss-coating cooling mechanism 3, be provided with some blower fans 32.The kiss-coating cooling mechanism 3 that this adopts loop configuration, can utilize the horizontal space of equipment increase film amount of cooling water and without existing factory building is transformed; Meanwhile, the quantity of cooling peg 31 is many compared with the cooling mechanism of original design, makes cooling effectiveness higher.
Described automatic handgrip 4 is for the cooled film of automatic capturing, and annular film cooler is provided with the automatic handgrip 4 of two covers.This automatic handgrip 4 comprises mount pad 41, pivot arm 42, handgrip 43, rocker 44, connecting arm 45 and drives cylinder 46.Wherein, described pivot arm 42 is articulated on mount pad 41, and described handgrip 43 is installed on this pivot arm 42, and this handgrip 43 is for capturing film and carrying film to lower one manufacturing procedure or to receiving skin feedway 5 by pivot arm 42.In the present embodiment, described annular film cooler is provided with the automatic handgrip 4 of two covers.Described connecting arm 45 one end connect rocker 44, the other end is articulated in and drives on cylinder 46, establishes a pressure roller 47 on described rocker 44, by driving cylinder 46 lifting connecting arm 45, rocker 44 and pressure roller 47 successively, and then carry out lifting film, thereby facilitate handgrip 43 to capture film.
Described receipts skin feedway 5 is roughly and is horizontally disposed with, its for by film transport to film shutoff device 6.Described film shutoff device 6 is for cutting film.Described lower receipts skin feedway 7 is for extremely folding adhesive dispenser 8 from movable pendulum glue by the film transport after cutting.
Described from the folded adhesive dispenser 8 of movable pendulum glue for by neat stacking of film, it comprises base plate 81, motor 82, sprocket wheel 83, balance staff 84, pendulum shaft frame 85, oscillating bearing 86, fork 87 and support body 88.Wherein, described pendulum shaft frame 85 is installed on base plate 81.Described balance staff 84 is supported on pendulum shaft frame 85, and one end of this balance staff 84 connects described oscillating bearing 86, and the other end connects described sprocket wheel 83.Described sprocket wheel 83 connects motor 82 and is driven by motor 82.Described fork 87 one end are connected with oscillating bearing 86, and the other end is articulated on support body 88 and promotes support body 88 reciprocally swingings.Should be in folded adhesive dispenser 8 swing process of movable pendulum glue, motor 82 drive sprockets 83, the swing that drives balance staff 84, balance staff 84, fork 87 and support body 88 to realize film by sprocket wheel 83 is prepared for folding glue.
Described support body 88 further comprises driving wheel 71, follower 72, endless belt 73, tension cylinder 74, connecting panel 75, tensioning plate 76 and some rollers 77.Wherein, described driving wheel 71 is connected by endless belt 73 with follower 72, by driving wheel 71, is with ring-shaped belt 73 and follower 72 to rotate, thereby realizes the conveying of film.Described connecting panel 75 one end are articulated on support body 88, and the other end is provided with described roller 77, and film is connected on roller 77.Described tension cylinder 74 one end are installed on support body 88, other end butt connecting panel 75, and described tensioning plate 76 is arranged at the bottom of support body 88.By tension cylinder 74, connecting panel 75 and tensioning plate 76, coordinate, thereby film is strained, in good order while making film stacking.On described balance staff 84 and support body 88, be respectively equipped with the sensor frame 89 for sensor installation (not shown), sensor installation can be used for monitoring from the running velocity of the folded adhesive dispenser 8 of movable pendulum glue.
Described elevating table device 9 is for accepting the film of heap poststack.The automatic input media 10 of described hungry area dish is connected with elevating table device 9, and it,, for hungry area dish is input to elevating table device 9, is stacked on lacquer disk(-sc) film.When lacquer disk(-sc) stacking full after, lacquer disk(-sc) will go to full lacquer disk(-sc) automatic out-putting device 11.The automatic weighing device 12 of full lacquer disk(-sc) automatic out-putting device 11 bottoms can automatic weighing film weight, and after the weight that reaches setting, available fork truck is pitched out whole lacquer disk(-sc)s.
The above specific embodiment is only the preferred embodiment of this creation, not in order to limit this creation, any modification of making, is equal to replacement, improvement etc., within all should being included in the protection domain of this creation within all spirit in this creation and principle.