CN103015046A - Automated production line for carpet flat seams - Google Patents

Automated production line for carpet flat seams Download PDF

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Publication number
CN103015046A
CN103015046A CN201210559405XA CN201210559405A CN103015046A CN 103015046 A CN103015046 A CN 103015046A CN 201210559405X A CN201210559405X A CN 201210559405XA CN 201210559405 A CN201210559405 A CN 201210559405A CN 103015046 A CN103015046 A CN 103015046A
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China
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woollen blanket
flat
seam
automatic
conveyer
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CN201210559405XA
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Chinese (zh)
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CN103015046B (en
Inventor
郭旭东
顾金良
陈方
迟玉斌
翟步荣
宋鑫
李阳
叶燕平
刘克松
陈海峰
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中国船舶重工集团公司第七一六研究所
连云港鹰游纺机有限责任公司
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Priority to CN201210559405.XA priority Critical patent/CN103015046B/en
Publication of CN103015046A publication Critical patent/CN103015046A/en
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Publication of CN103015046B publication Critical patent/CN103015046B/en

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Abstract

The invention discloses an automated production line for carpet flat seams. The automated production line comprises a coiled carpet, a carpet feeding mechanism, a conveyor belt mechanism, and more than two automatic carpet flat seam stages, wherein the more than two automatic carpet flat seam stages are respectively arranged at two sides of the conveyor belt mechanism. The automated production line for carpet flat seams can automatically complete the technique processes of feeding of the coiled carpet, shearing into strips, automatic conveying, automatic capturing, shearing of residual corners of the carpet, automatic flat seam of straight lines and fillets of the carpet, and the like, multiple middle links on traditionally manually processing the flat seams of the carpet can be omitted, the fast and high-efficiency automatic streamlined production for carpet flat seams can be realized, the labor force can be liberated, and the production efficiency can be improved.

Description

Woollen blanket flat-seam automatic production line

Technical field

The present invention is applicable to the engineering goods of the automatic production line type in the woollen blanket textile industry, particularly a kind of woollen blanket flat-seam automatic production line.

Background technology

The woollen blanket textile industry belongs to the traditional industry field, traditional woollen blanket flat-seam production link from the woollen blanket material loading, shear slivering and all rely on to the process procedure such as woollen blanket flat-seam and pilot process and manually finish, the workman is transported to workbench with the blanket material of rolling first, it is for subsequent use to launch with scissors woollen blanket to be cut into a rule every regular length behind the woollen blanket, then the woollen blanket of slivering is transported to flat seaming machine and carries out artificial flat-seam.Whole flat-seam production process intermediate link is many and all depend on manually and finish, and causes flat-seam production efficiency low.

Traditional artificial flat-seam woollen blanket, the flat-seam technological level varies with each individual and is uneven, and product quality can not get effective assurance.

Woollen blanket fillet flat-seam equipment is in the vacancy state at home and abroad always, and crucial fillet flat-seam technology is difficult to capture, and the fillet woollen blanket relies on manually carry out flat-seam fully.

Owing to can produce a large amount of batting and harmful substance in the woollen blanket working cut flat-seam process, work under bad environment in the woollen blanket flat-seam workshop, the workman be engaged in for a long time the low side industry repeatability, monotonicity, low value-added, without the simple work of technology content, automatization level is low, and production efficiency is difficult to improve.

Present domestic woollen blanket textile industry faces labourer's shortage of manpower, cost of labor and continues the problems such as surging, senior skilled worker's famine, force increasing enterprise to change the thought of depending on artificial raising production capacity unduly, accelerate to introduce the industrial upgrading of high-new manufacturing technology, raising equipment performance and automatization level, acceleration textile machine equipment.Under such industry background environment, woollen blanket manufacturing enterprise reduces the corporate spending expense, raises labour productivity, improves the working environment of workers, the automated production level of enterprise in the urgent need to woollen blanket flat-seam automation equipment.

Summary of the invention

The object of the present invention is to provide a kind of woollen blanket flat-seam automatic production line that can automatically carry out rolling woollen blanket material loading, shearing slivering, automatically transmission, automatic capturing, woollen blanket unnecessary corner cutting, woollen blanket straight line and the automatic flat-seam of fillet, to realize fast and efficiently woollen blanket flat-seam automatic assembly line production.

The technical solution that realizes the object of the invention is: a kind of woollen blanket flat-seam automatic production line, comprise the rolling woollen blanket, the woollen blanket feed mechanism, conveyer mechanism, two with the automatic flat-seam platform of glazing felt, two are placed on respectively the conveyer mechanism both sides with the automatic flat-seam platform of glazing felt, rolling woollen blanket material loading enters the woollen blanket feed mechanism, the woollen blanket feed mechanism is pressed in woollen blanket on the conveyer mechanism, cutter blade is sheared slivering with woollen blanket behind the photoelectric sensor place, edge to the first of conveyer mechanism transmission woollen blanket, article one woollen blanket automatic flat-seam platform of the first woollen blanket after conveyer mechanism transmits its photoelectric sensor place, edge to the second of shearing slivering grasps this woollen blanket and carries out flat-seam, conveyer mechanism continues operation, second woollen blanket automatic flat-seam platform of the second woollen blanket after conveyer mechanism transmits its photoelectric sensor place, edge to the second of shearing slivering grasps this woollen blanket and carries out flat-seam, conveyer mechanism continues operation, next bar woollen blanket grasps flat-seam by the automatic flat-seam platform of the first woollen blanket behind the automatic flat-seam platform crawl of last woollen blanket woollen blanket, moves in circles with this.

The present invention compared with prior art, its remarkable advantage: (1) woollen blanket flat-seam automatic production line can be finished the technical process of the woollen blanket flat-seams such as rolling woollen blanket material loading, shearing slivering, automatically transmission, automatic capturing, woollen blanket unnecessary corner cutting, woollen blanket straight line and the automatic flat-seam of fillet automatically, a lot of intermediate links of Traditional Man processing flat-seam woollen blanket have been saved, realized fast and efficiently woollen blanket flat-seam automatic assembly line production, the liberation labour has improved production efficiency.(2) woollen blanket flat-seam automatic production line simple in structure, operate steadily, flat-seam quality that can the Effective Raise blanket products, flat-seam woollen blanket uniformity is better, has avoided the Traditional Man flat-seam to cause product quality uneven because workman's technological level is different.(3) woollen blanket flat-seam automatic production line not only can be finished the line cutting flat-seam of woollen blanket but also can finish fillet cutting flat-seam, has filled up the vacancy of domestic and international the type textile machine.(4) woollen blanket flat-seam automatic production line adopts electronic, the pneumatic control mode that combines, and motor adopts servomotor or stepper motor, and energy consumption is little, noise is low, control is accurate, and it is power source that pneumatic element adopts compressed air, and environmental protection, energy consumption are little, easy adjusting.

Below in conjunction with accompanying drawing the present invention is described in further detail.

Description of drawings

Fig. 1 is woollen blanket flat-seam automatic production line front view.Among the figure 1: rolling woollen blanket, 2. woollen blanket feed mechanism, 3. conveyer mechanism, 3-2. the belt-driven motor, 3-8. the first photoelectric sensor, 3-9. the second photoelectric sensor, 3-10. the 3rd photoelectric sensor, 3-11. the 4th photoelectric sensor, the 4. automatic flat-seam platform of the first woollen blanket, the 5. automatic flat-seam platform of the second woollen blanket, the automatic flat-seam platform of 6-the 3rd woollen blanket, 7. the automatic flat-seam platform of the 4th woollen blanket, the 8. automatic flat-seam platform of the 5th woollen blanket, the 9. automatic flat-seam platform of the 6th woollen blanket.

Fig. 2 is woollen blanket flat-seam automatic production line partial enlarged view.Among the figure 2: woollen blanket feed mechanism, 2-1. feed mechanism support, 2-2. automatic centering nip rolls, 2-3. the centering cylinder, 2-5. dance roller, 2-6. tension adjustment handwheel, 2-7. automatic centering detects photoelectric tube, 2-8. the first driven roller, 2-9. feed mechanism the first drive motors, 2-18. cutter blade, 3. conveyer mechanism, 3-2. the belt-driven motor, 3-3. transmission chain, 3-5. conveyer belt belt, 3-6. conveyor belt side backplate, 3-7. clearance groove, 3-8. the first photoelectric sensor, 3-9. the second photoelectric sensor, 4. the automatic flat-seam platform of the first woollen blanket, 4-1. the crawl surface rack, the removable compression table top of 4-2., 4-3. crawl table top drive motors, 4-4. the stingy pawl of ball woll blanket, 4-5. severing walking draw box mechanism, the walking of 4-6. flat-seam draw box mechanism, the 5. automatic flat-seam platform of the second woollen blanket.

Fig. 3 is that woollen blanket flat-seam automatic production line partial enlarged view A is to view.Among the figure 3: woollen blanket feed mechanism, 2-3. centering cylinder, 2-6. tension adjustment handwheel, 2-9. feed mechanism the first drive motors, 2-15. feed mechanism the second drive motors, 3. conveyer mechanism, 3-2. belt-driven motor, 3-3. transmission chain, the 4. automatic flat-seam platform of the first woollen blanket, 4-1. grasps surface rack, 4-2. removable compression table top, 4-6. flat-seam walking draw box mechanism, 4-7, flat-seam workbench.

Fig. 4 is that woollen blanket flat-seam automatic production line woollen blanket feed mechanism and conveyer mechanism B are to zoomed-in view.Among Fig. 4: 2-1. feed mechanism support, 2-2. automatic centering nip rolls, 2-3. centering cylinder, 2-4. connector, 2-5. dance roller, 2-6. tension adjustment handwheel, 2-7. automatic centering detects photoelectric tube, 2-8. the first driven roller, 2-9. feed mechanism the first drive motors, 2-10. the first idler roller, the roller 2-11. heavily hang down, 2-12. hold-down roller, 2-13. clamping cylinder, 2-14. the second driven roller, 2-15. feed mechanism the second drive motors, 2-16. Rodless cylinder, 2-17. cutter motor, 2-18. cutter blade, 2-19. the second idler roller, 3-1. the conveyer mechanism support, 3-3. transmission chain, 3-4. transfer roller, 3-5. conveyer belt belt, 3-6. the conveyor belt side backplate, 3-7. clearance groove, 3-8. the first photoelectric sensor.

The specific embodiment

In conjunction with Fig. 1, woollen blanket flat-seam automatic production line of the present invention, comprise rolling woollen blanket 1, woollen blanket feed mechanism 2, conveyer mechanism 3, two with the automatic flat-seam platform of glazing felt, two are placed on respectively conveyer mechanism 3 both sides with the automatic flat-seam platform of glazing felt, rolling woollen blanket 1 material loading enters woollen blanket feed mechanism 2, woollen blanket feed mechanism 2 is pressed in woollen blanket on the conveyer mechanism 3, the rear cutter blade 2-18 in photoelectric sensor 3-8 place, edge to the first that conveyer mechanism 3 transmits woollen blanket shears slivering with woollen blanket, automatic flat-seam platform 4 these woollen blankets of crawl of article one woollen blanket first woollen blanket after conveyer mechanism 3 transmits its photoelectric sensor 3-9 place, edge to the second of shearing slivering carry out flat-seam, conveyer mechanism 3 continues operation, automatic flat-seam platform 5 these woollen blankets of crawl of second woollen blanket second woollen blanket after conveyer mechanism 3 transmits its photoelectric sensor 3-9 place, edge to the second of shearing slivering carry out flat-seam, conveyer mechanism 3 continues operation, next bar woollen blanket grasps flat-seam by the automatic flat-seam platform 4 of the first woollen blanket behind the automatic flat-seam platform crawl of last woollen blanket woollen blanket, moves in circles with this.

Article one, woollen blanket flat-seam automatic production line can assemble two automatic flat-seam platforms of woollen blanket, and the present invention describes as example to assemble six automatic flat-seam platforms of woollen blanket.

In conjunction with Fig. 1 and Fig. 2, woollen blanket flat-seam automatic production line of the present invention, comprise rolling woollen blanket 1, woollen blanket feed mechanism 2, conveyer mechanism 3, the automatic flat-seam platform 4 of the first woollen blanket, the automatic flat-seam platform 5 of the second woollen blanket, the automatic flat-seam platform 6 of the 3rd woollen blanket, the automatic flat-seam platform 7 of the 4th woollen blanket, the automatic flat-seam platform 8 of the 5th woollen blanket, the automatic flat-seam platform 9 of the 6th woollen blanket, the automatic flat-seam platform 4 of the first woollen blanket and the automatic flat-seam platform 5 of the second woollen blanket, the automatic flat-seam platform 6 of the 3rd woollen blanket and the automatic flat-seam platform 7 of the 4th woollen blanket, the automatic flat-seam platform 8 of the 5th woollen blanket and the automatic flat-seam platform 9 of the 6th woollen blanket respectively about conveyer mechanism 3 in twos symmetry lay, rolling woollen blanket 1 material loading enters woollen blanket feed mechanism 2, woollen blanket feed mechanism 2 is pressed in woollen blanket on the conveyer mechanism 3, the rear cutter blade 2-18 in photoelectric sensor 3-8 place, edge to the first that the conveyer belt belt 3-5 of conveyer mechanism 3 transmits woollen blanket shears slivering with woollen blanket, automatic flat-seam platform 4 these woollen blankets of crawl of article one woollen blanket first woollen blanket after conveyer belt belt 3-5 transmits its photoelectric sensor 3-9 place, edge to the second of shearing slivering carry out flat-seam, conveyer mechanism 3 continues operation, automatic flat-seam platform 5 these woollen blankets of crawl of second woollen blanket second woollen blanket after conveyer belt belt 3-5 transmits its photoelectric sensor 3-9 place, edge to the second of shearing slivering carry out flat-seam, conveyer mechanism 3 continues operation, automatic flat-seam platform 6 these woollen blankets of crawl of the 3rd woollen blanket the 3rd woollen blanket after conveyer belt belt 3-5 transmits three photoelectric sensor 3-10 places, its edge to the of shearing slivering carry out flat-seam, conveyer mechanism 3 continues operation, automatic flat-seam platform 7 these woollen blankets of crawl of the 4th woollen blanket the 4th woollen blanket after conveyer belt belt 3-5 transmits three photoelectric sensor 3-10 places, its edge to the of shearing slivering carry out flat-seam, conveyer mechanism 3 continues operation, automatic flat-seam platform 8 these woollen blankets of crawl of the 5th woollen blanket the 5th woollen blanket after conveyer belt belt 3-5 transmits four photoelectric sensor 3-11 places, its edge to the of shearing slivering carry out flat-seam, conveyer mechanism 3 continues operation, automatic flat-seam platform 9 these woollen blankets of crawl of the 6th woollen blanket the 6th woollen blanket after conveyer belt belt 3-5 transmits four photoelectric sensor 3-11 places, its edge to the of shearing slivering carry out flat-seam, next bar woollen blanket that rolling woollen blanket 1 is sheared slivering behind the automatic flat-seam platform 9 crawl woollen blankets of the 6th woollen blanket grasps flat-seam by the automatic flat-seam platform 4 of the first woollen blanket, moves in circles with this.Manually the ending of the beginning of next rolling woollen blanket and rolling woollen blanket 1 is sewn to when running low as frizzle blanket 1 and proceeds together the material loading flat-seam.

Woollen blanket flat-seam automatic production line adopts electronic, the pneumatic control mode that combines, the motors such as feed mechanism the first drive motors 2-9, feed mechanism the second drive motors 2-10, belt-driven motor 3-2, crawl table top drive motors 4-3 all adopt servomotor or stepper motor, and it is power source that the pneumatic elements such as centering cylinder 2-3, clamping cylinder 2-13, Rodless cylinder 2-16, the stingy pawl 4-4 of ball woll blanket all adopt compressed air.

Rolling woollen blanket 1 is placed on the front end of woollen blanket feed mechanism 2, manually rolling woollen blanket 1 edge is sent into during material loading for the first time can begin automatic charging after feed mechanism 2 compresses.

Woollen blanket feed mechanism 2 is by feed mechanism support 2-1, automatic centering nip rolls 2-2, centering cylinder 2-3, connector 2-4, dance roller 2-5, tension adjustment handwheel 2-6, automatic centering detects photoelectric tube 2-7, the first driven roller 2-8, feed mechanism the first drive motors 2-9, the first idler roller 2-10, roller 2-11 heavily hangs down, hold-down roller 2-12, clamping cylinder 2-13, the second driven roller 2-14, feed mechanism the second drive motors 2-15, Rodless cylinder 2-16, cutter motor 2-17, cutter blade 2-18, the second idler roller 2-19 forms.Feed mechanism support 2-1 fixes on the ground with foundation bolt.The axle of automatic centering nip rolls 2-2 is fixed on the both sides, top of feed mechanism support 2-1 by connector 2-4, the upper oriented both sides of automatic centering nip rolls 2-2 around spiral, eliminate the woollen blanket fold thereby the effect by spiral when the woollen blanket material loading flattens woollen blanket to two side stretchings.Centering cylinder 2-3 one end is fixed on the connector 2-4 of a side, and the other end is fixed on the automatic centering nip rolls 2-2, thereby the flexible adjustment woollen blanket that has a down dip on the automatic centering nip rolls 2-2 that can drive of centering cylinder 2-3 keeps Shaft alignment state.Dance roller 2-5 is made of jointly two rollers up and down, two end axles is fixed on the both sides, upper end of feed mechanism support 2-1, tension adjustment handwheel 2-6 is fixed on the side of dance roller 2-5, thereby adjusts the tension force of woollen blanket by the angle between two rollers of adjustment of tonicity adjusting handle 2-6 adjustment of tonicity dancer rools 2-5.It is commercial product that automatic centering detects photoelectric tube 2-7, automatic centering detects the parallel both sides, feed mechanism support 2-1 upper end that are fixed on dance roller 2-5 of photoelectric tube 2-7, woollen blanket is in feeding process as condition of misalignment occurs, it is flexible to send signal controlling centering cylinder 2-3 after automatic centering detection photoelectric tube 2-7 detects deviation, keeps Shaft alignment state thereby control automatic centering nip rolls 2-2 adjusts woollen blanket.The axle of the first driven roller 2-8 is fixed on the both sides, upper end of feed mechanism support 2-1, is positioned at the below that automatic centering detects photoelectric tube 2-7, drive the first driven roller 2-8 by feed mechanism the first drive motors 2-9 and rotate, thereby the material loading that drives woollen blanket moves.The axle of the first idler roller 2-10 is fixed on the both sides, upper end of feed mechanism support 2-1, is positioned at the below of the first driven roller 2-8, in order to the tensioning woollen blanket.The roller 2-11 that heavily hangs down is movable at the lower space easy on and off of feed mechanism support 2-1, and woollen blanket catches the roller 2-11 that heavily hangs down in feeding process, relies on the sagging strength tensioning woollen blanket of roller 2-11 that heavily hangs down.Two clamping cylinder 2-13 are separately fixed at the both sides, middle part of feed mechanism support 2-1, the cylinder part of cutting somebody's hair connects respectively the both sides of hold-down roller 2-12 axle, hold-down roller 2-12 was pressed on woollen blanket on the second driven roller 2-14 when clamping cylinder 2-13 stretched out, this moment, hold-down roller 2-12 rotated with the second driven roller 2-14, when the manual material loading of needs or generation material loading fault, clamping cylinder 2-13 regains hold-down roller 2-12 is lifted.The axle of the second driven roller 2-14 is fixed on the both sides, middle part of feed mechanism support 2-1, is positioned at the below of hold-down roller 2-12, drive the second driven roller 2-14 by feed mechanism the second drive motors 2-15 and rotate, thereby the material loading that drives woollen blanket moves.Rodless cylinder 2-16 two ends are fixed on the both sides, middle part of feed mechanism support 2-1, be positioned at the below of the second driven roller 2-14, cutter blade 2-18 is fixed on the axle of cutter motor 2-17, cutter motor 2-17 is installed on the moving slider of Rodless cylinder 2-16, cutter motor 2-17 drives cutter blade 2-18 rotation, and Rodless cylinder 2-16 drives cutter blade 2-18 side-to-side movement woollen blanket is sheared slivering.The axle of the second idler roller 2-19 is fixed on the both sides, middle part of feed mechanism support 2-1, be positioned at the below of Rodless cylinder 2-16, the second idler roller 2-19 is pressed on the conveyer belt belt 3-5 of conveyer mechanism 3, and the motion by conveyer belt belt 3-5 drives the second idler roller 2-19 and rotates and compress woollen blanket.Detect photoelectric tube 2-7, the first driven roller 2-8, the first idler roller 2-10, heavily vertical roller 2-11, hold-down roller 2-12, the second driven roller 2-14 through automatic centering nip rolls 2-2, dance roller 2-5, automatic centering successively during the woollen blanket material loading, will be pressed on the conveyer belt belt 3-5 through the woollen blanket that automatic centering flattens by the second idler roller 2-19.

Conveyer mechanism 3 is comprised of conveyer mechanism support 3-1, belt-driven motor 3-2, transmission chain 3-3, transfer roller 3-4, conveyer belt belt 3-5, conveyor belt side backplate 3-6, clearance groove 3-7, the first photoelectric sensor 3-8, the second photoelectric sensor 3-9, the 3rd photoelectric sensor 3-10, the 4th photoelectric sensor 3-11.Conveyer mechanism support 3-1 fixes on the ground with foundation bolt.Belt-driven motor 3-2 is fixed on feed mechanism support 2-1 bottom, forwards woollen blanket thereby belt-driven motor 3-2 drives transfer roller 3-4 drive conveyer belt belt 3-5 motion by transmission chain 3-3.Two conveyor belt side backplate 3-6 are separately fixed at conveyer mechanism 3 both sides, and there is saw-tooth grooves at the edge, in order to cooperate the stingy pawl 4-4 crawl of the ball woll blanket woollen blanket on the automatic flat-seam platform of woollen blanket.Have clearance groove 3-7 in the middle of conveyor belt side backplate 3-6 and the conveyer belt belt 3-5, the first photoelectric sensor 3-8, the second photoelectric sensor 3-9, the 3rd photoelectric sensor 3-10, the 4th photoelectric sensor 3-11 are installed among the clearance groove 3-7 of a side, and cutter blade 2-18 sheared slivering with woollen blanket after each woollen blanket edge arrived the first photoelectric sensor 3-8 place.The automatic flat-seam platform 5 of the automatic flat-seam platform 4 of the first woollen blanket and the second woollen blanket shares the second photoelectric sensor 3-9, thereby the second photoelectric sensor 3-9 sends detection signal in order to the edge that detects the woollen blanket of shearing slivering and controls the automatic flat-seam platform 4 of the first woollen blanket and the automatic flat-seam platform 5 crawl woollen blankets of the second woollen blanket to the upper control device, and the second position of photoelectric sensor 3-9 in clearance groove 3-7 will guarantee that the automatic flat-seam platform 4 of the first woollen blanket and the automatic flat-seam platform 5 of the second woollen blanket can grasp the woollen blanket of shearing slivering smoothly.The automatic flat-seam platform 7 of the automatic flat-seam platform 6 of the 3rd woollen blanket and the 4th woollen blanket shares the 3rd photoelectric sensor 3-10, thereby the 3rd photoelectric sensor 3-10 sends detection signal in order to the edge that detects the woollen blanket of shearing slivering and controls the automatic flat-seam platform 6 of the 3rd woollen blanket and the automatic flat-seam platform 7 crawl woollen blankets of the 4th woollen blanket to the upper control device, and the 3rd position of photoelectric sensor 3-10 in clearance groove 3-7 will guarantee that the automatic flat-seam platform 6 of the 3rd woollen blanket and the automatic flat-seam platform 7 of the 4th woollen blanket can grasp the woollen blanket of shearing slivering smoothly.The automatic flat-seam platform 9 of the automatic flat-seam platform 8 of the 5th woollen blanket and the 6th woollen blanket shares the 4th photoelectric sensor 3-11, thereby the 4th photoelectric sensor 3-11 sends detection signal in order to the edge that detects the woollen blanket of shearing slivering and controls the automatic flat-seam platform 8 of the 5th woollen blanket and the automatic flat-seam platform 9 crawl woollen blankets of the 6th woollen blanket to the upper control device, and the 4th position of photoelectric sensor 3-11 in clearance groove 3-7 will guarantee that the automatic flat-seam platform 8 of the 5th woollen blanket and the automatic flat-seam platform 9 of the 6th woollen blanket can grasp the woollen blanket of shearing slivering smoothly.

Six the automatic flat-seam platform of woollen blanket structures are the same, wherein the automatic flat-seam platform 4 of the first woollen blanket and the automatic flat-seam platform 5 of the second woollen blanket, the automatic flat-seam platform 6 of the 3rd woollen blanket and the automatic flat-seam platform 7 of the 4th woollen blanket, the automatic flat-seam platform 8 of the 5th woollen blanket and the automatic flat-seam platform 9 of the 6th woollen blanket respectively about conveyer mechanism 3 in twos symmetry lay, here only describe for automatic flat-seam platform 4 structures of the first woollen blanket, the automatic flat-seam platform of other woollen blankets repeats no more.The automatic flat-seam platform 4 of the first woollen blanket partly is comprised of crawl surface rack 4-1, removable compression table top 4-2, crawl table top drive motors 4-3, the stingy pawl 4-4 of ball woll blanket, severing walking draw box mechanism 4-5, flat-seam walking draw box mechanism 4-6, flat-seam workbench 4-7 etc., the structure of the automatic flat-seam platform of woollen blanket is applied for a patent on April 19th, 2012, and application number is 201210117237.9.Briefly introduce as follows: the automatic flat-seam platform of woollen blanket, comprise woollen blanket crawl table top, the flat-seam workbench, severing walking draw box mechanism, flat-seam walking draw box mechanism, conveyer belt, woollen blanket crawl table top is installed in the top of flat-seam workbench, conveyer belt is installed in a side of woollen blanket crawl table top, severing walking draw box mechanism casing is bearing in flat-seam workbench upper bracket top by support roller on the supporting member, lower support wheel is bearing in flat-seam workbench lower carriage lateral wall, flat-seam walking draw box mechanism casing is bearing in flat-seam workbench upper bracket top by support roller on the supporting member, lower support wheel is bearing in flat-seam workbench lower carriage lateral wall, conveyer belt is grasped by woollen blanket crawl table top after a woollen blanket being sent to the position of aliging with the automatic flat-seam platform of woollen blanket, woollen blanket after the crawl is sent into severing walking draw box mechanism and is carried out cutting, and the woollen blanket of cutting is sent into flat-seam walking draw box mechanism and carried out flat-seam.

When woollen blanket flat-seam automatic production line is started working, rolling woollen blanket 1 detects photoelectric tube 2-7, the first driven roller 2-8, the first idler roller 2-10, heavily vertical roller 2-11, hold-down roller 2-12, the second driven roller 2-14, will be pressed on the conveyer belt belt 3-5 through the woollen blanket that automatic centering flattens by the second idler roller 2-19 through automatic centering nip rolls 2-2, dance roller 2-5, automatic centering successively, and the first driven roller 2-8, the second driven roller 2-14 and transfer roller 3-4 driving woollen blanket forwards in this process; Thereby automatic centering nip rolls 2-2 flattens woollen blanket and eliminates the woollen blanket fold to two side stretchings; Automatic centering detected and sends the flexible up and down tilt adjustments woollen blanket maintenance Shaft alignment state of automatic centering nip rolls 2-2 that drives of signal controlling centering cylinder 2-3 after photoelectric tube 2-7 detects deviation when woollen blanket misaligned; Dance roller 2-5, the first idler roller 2-10, heavily vertical roller 2-11, hold-down roller 2-12, the second idler roller 2-19 acting in conjunction tensioning woollen blanket.But manual adjustments tension adjustment handwheel 2-6 adjustment of tonicity dancer rools 2-5 when needs are adjusted tension force.When the manual material loading of needs or generation material loading fault, clamping cylinder 2-13 regains and hold-down roller 2-12 can be lifted.Conveyer belt belt 3-5 drives the woollen blanket edge and forwards, and cutter motor 2-17 drove cutter blade 2-18 rotation after each woollen blanket edge arrived the first photoelectric sensor 3-8 place, and Rodless cylinder 2-16 drives cutter blade 2-18 woollen blanket is sheared slivering.Article one woollen blanket of shearing slivering transmits its photoelectric sensor 3-9 place, edge to the second through conveyer belt belt 3-5, the removable compression table top 4-2 of the automatic flat-seam platform 4 of the first woollen blanket shifts to conveyer mechanism 3 one sides under the driving of crawl table top drive motors 4-3, be installed in the stingy pawl 4-4 of row's ball woll blanket of removable compression table top 4-2 one end by the saw-tooth grooves crawl woollen blanket at conveyor belt side backplate 3-6 edge, then removable compression table top 4-2 is on the work top that under the driving of crawl table top drive motors 4-3 woollen blanket is tiled in flat-seam workbench 4-7 and compress woollen blanket, severing walking draw box mechanism 4-5 and flat-seam walking draw box mechanism 4-6 rotate the straight line that woollen blanket is carried out unnecessary corner along the flat-seam workbench, fillet cutting and straight line, fillet flat-seam, the detailed operation process of the automatic flat-seam platform of woollen blanket are seen patent " the automatic flat-seam platform of woollen blanket ".The rear conveyer mechanism 3 of article one woollen blanket crawl that the automatic flat-seam platform 4 of the first woollen blanket will be sheared slivering continues operation, the automatic flat-seam platform 5 of second woollen blanket second woollen blanket after conveyer belt belt 3-5 transmits its photoelectric sensor 3-9 place, edge to the second of shearing slivering grasps these woollen blankets and carries out flat-seam, and the automatic flat-seam platform of its course of work and the first woollen blanket 4 is identical.The rear conveyer mechanism 3 of second woollen blanket crawl that the automatic flat-seam platform 5 of the second woollen blanket will be sheared slivering continues operation, the automatic flat-seam platform 6 of the 3rd woollen blanket the 3rd woollen blanket after conveyer belt belt 3-5 transmits three photoelectric sensor 3-10 places, its edge to the of shearing slivering grasps these woollen blankets and carries out flat-seam, and the automatic flat-seam platform of its course of work and the first woollen blanket 4 is identical.The rear conveyer mechanism 3 of the 3rd woollen blanket crawl that the automatic flat-seam platform 6 of the 3rd woollen blanket will be sheared slivering continues operation, the automatic flat-seam platform 7 of the 4th woollen blanket the 4th woollen blanket after conveyer belt belt 3-5 transmits three photoelectric sensor 3-10 places, its edge to the of shearing slivering grasps these woollen blankets and carries out flat-seam, and the automatic flat-seam platform of its course of work and the first woollen blanket 4 is identical.The rear conveyer mechanism 3 of the 4th woollen blanket crawl that the automatic flat-seam platform 7 of the 4th woollen blanket will be sheared slivering continues operation, the automatic flat-seam platform 8 of the 5th woollen blanket the 5th woollen blanket after conveyer belt belt 3-5 transmits four photoelectric sensor 3-11 places, its edge to the of shearing slivering grasps these woollen blankets and carries out flat-seam, and the automatic flat-seam platform of its course of work and the first woollen blanket 4 is identical.The rear conveyer mechanism 3 of the 5th woollen blanket crawl that the automatic flat-seam platform 8 of the 5th woollen blanket will be sheared slivering continues operation, the automatic flat-seam platform 9 of the 5th woollen blanket the 6th woollen blanket after conveyer belt belt 3-5 transmits four photoelectric sensor 3-11 places, its edge to the of shearing slivering grasps these woollen blankets and carries out flat-seam, and the automatic flat-seam platform of its course of work and the first woollen blanket 4 is identical.Next bar woollen blanket grasps flat-seam by the automatic flat-seam platform 4 of the first woollen blanket behind the automatic flat-seam platform 9 crawl woollen blankets of the 6th woollen blanket, moves in circles with this.

Claims (6)

1. woollen blanket flat-seam automatic production line, it is characterized in that comprising rolling woollen blanket (1), woollen blanket feed mechanism (2), conveyer mechanism (3), two with the automatic flat-seam platform of glazing felt, two are placed on respectively conveyer mechanism (3) both sides with the automatic flat-seam platform of glazing felt, rolling woollen blanket (1) material loading enters woollen blanket feed mechanism (2), woollen blanket feed mechanism (2) is pressed in woollen blanket on the conveyer mechanism (3), edge to the first photoelectric sensor (3-8) of conveyer mechanism (3) transmission woollen blanket is located rear cutter blade (2-18) woollen blanket is sheared slivering, article one woollen blanket of shearing slivering automatic flat-seam platform of the first woollen blanket (4) after conveyer mechanism (3) transmits its edge to the second photoelectric sensor (3-9) and locates grasps this woollen blanket and carries out flat-seam, conveyer mechanism (3) continues operation, the second woollen blanket of shearing slivering automatic flat-seam platform of the second woollen blanket (5) after conveyer mechanism (3) transmits its edge to the second photoelectric sensor (3-9) and locates grasps this woollen blanket and carries out flat-seam, conveyer mechanism (3) continues operation, next bar woollen blanket grasps flat-seam by the automatic flat-seam platform of the first woollen blanket (4) behind the automatic flat-seam platform crawl of last woollen blanket woollen blanket, moves in circles with this.
2. woollen blanket flat-seam automatic production line, it is characterized in that comprising rolling woollen blanket (1), woollen blanket feed mechanism (2), conveyer mechanism (3), the automatic flat-seam platform of the first woollen blanket (4), the automatic flat-seam platform of the second woollen blanket (5), the automatic flat-seam platform of the 3rd woollen blanket (6), the automatic flat-seam platform of the 4th woollen blanket (7), the automatic flat-seam platform of the 5th woollen blanket (8), the automatic flat-seam platform of the 6th woollen blanket (9), the automatic flat-seam platform of the automatic flat-seam platform of the first woollen blanket (4) and the second woollen blanket (5), the automatic flat-seam platform of the automatic flat-seam platform of the 3rd woollen blanket (6) and the 4th woollen blanket (7), the automatic flat-seam platform of the automatic flat-seam platform of the 5th woollen blanket (8) and the 6th woollen blanket (9) respectively about conveyer mechanism (3) in twos symmetry lay, rolling woollen blanket (1) material loading enters woollen blanket feed mechanism (2), woollen blanket feed mechanism (2) is pressed in woollen blanket on the conveyer mechanism (3), edge to the first photoelectric sensor (3-8) of conveyer belt belt (3-5) the transmission woollen blanket of conveyer mechanism (3) is located rear cutter blade (2-18) woollen blanket is sheared slivering, article one woollen blanket of shearing slivering automatic flat-seam platform of the first woollen blanket (4) after conveyer belt belt (3-5) transmits its edge to the second photoelectric sensor (3-9) and locates grasps this woollen blanket and carries out flat-seam, conveyer mechanism (3) continues operation, the second woollen blanket of shearing slivering automatic flat-seam platform of the second woollen blanket (5) after conveyer belt belt (3-5) transmits its edge to the second photoelectric sensor (3-9) and locates grasps this woollen blanket and carries out flat-seam, conveyer mechanism (3) continues operation, the 3rd woollen blanket shearing slivering automatic flat-seam platform of the 3rd woollen blanket (6) after conveyer belt belt (3-5) transmits its edge to the three photoelectric sensors (3-10) and locates grasps this woollen blanket and carries out flat-seam, conveyer mechanism (3) continues operation, the 4th woollen blanket shearing slivering automatic flat-seam platform of the 4th woollen blanket (7) after conveyer belt belt (3-5) transmits its edge to the three photoelectric sensors (3-10) and locates grasps this woollen blanket and carries out flat-seam, conveyer mechanism (3) continues operation, the 5th woollen blanket shearing slivering automatic flat-seam platform of the 5th woollen blanket (8) after conveyer belt belt (3-5) transmits its edge to the four photoelectric sensors (3-11) and locates grasps this woollen blanket and carries out flat-seam, conveyer mechanism (3) continues operation, the 6th woollen blanket shearing slivering automatic flat-seam platform of the 6th woollen blanket (9) after conveyer belt belt (3-5) transmits its edge to the four photoelectric sensors (3-11) and locates grasps this woollen blanket and carries out flat-seam, next bar woollen blanket of rolling woollen blanket (1) shearing slivering grasps flat-seam by the automatic flat-seam platform of the first woollen blanket (4) behind the automatic flat-seam platform of the 6th woollen blanket (9) the crawl woollen blanket, moves in circles with this.
3. woollen blanket flat-seam automatic production line according to claim 1 and 2, it is characterized in that described woollen blanket feed mechanism (2) is by feed mechanism support (2-1), automatic centering nip rolls (2-2), centering cylinder (2-3), connector (2-4), dance roller (2-5), tension adjustment handwheel (2-6), automatic centering detects photoelectric tube (2-7), the first driven roller (2-8), feed mechanism the first drive motors (2-9), the first idler roller (2-10), roller (2-11) heavily hangs down, hold-down roller (2-12), clamping cylinder (2-13), the second driven roller (2-14), feed mechanism the second drive motors (2-15), Rodless cylinder (2-16), cutter motor (2-17), cutter blade (2-18), the second idler roller (2-19) forms, feed mechanism support (2-1) fixes on the ground with foundation bolt, the axle of automatic centering nip rolls (2-2) is fixed on the both sides, top of feed mechanism support (2-1) by connector (2-4), the upper oriented both sides of automatic centering nip rolls (2-2) around spiral, eliminate the woollen blanket fold thereby the effect by spiral when the woollen blanket material loading flattens woollen blanket to two side stretchings; On centering cylinder (2-3) the end fixed connecting piece (2-4), the other end is fixed on the automatic centering nip rolls (2-2), the flexible drive automatic centering nip rolls (2-2) of centering cylinder (2-3) thus on have a down dip and adjust woollen blanket and keep Shaft alignment state; Dance roller (2-5) is made of jointly two rollers up and down, two end axles is fixed on the both sides, upper end of feed mechanism support (2-1), tension adjustment handwheel (2-6) is fixed on a side of dance roller (2-5), by adjustment of tonicity adjusting handle (2-6) adjustment of tonicity dancer rools (2-5) thus the angle between two rollers is adjusted the tension force of woollen blanket; Automatic centering detects the parallel both sides, feed mechanism support (2-1) upper end that are fixed on dance roller (2-5) of photoelectric tube (2-7), woollen blanket is in feeding process as condition of misalignment occurs, it is flexible to send signal controlling centering cylinder (2-3) after automatic centering detection photoelectric tube (2-7) detects deviation, thereby control automatic centering nip rolls (2-2) is adjusted woollen blanket maintenance Shaft alignment state; The axle of the first driven roller (2-8) is fixed on the both sides, upper end of feed mechanism support (2-1), be positioned at the below that automatic centering detects photoelectric tube (2-7), drive the first driven roller (2-8) by feed mechanism the first drive motors (2-9) and rotate, thereby the material loading that drives woollen blanket moves; The axle of the first idler roller (2-10) is fixed on the both sides, upper end of feed mechanism support (2-1), is positioned at the below of the first driven roller (2-8), in order to the tensioning woollen blanket; The roller (2-11) that heavily hangs down is movable at the lower space easy on and off of feed mechanism support (2-1), and woollen blanket catches the roller (2-11) that heavily hangs down in feeding process, relies on the sagging strength tensioning woollen blanket of roller (2-11) that heavily hangs down; Two clamping cylinders (2-13) are separately fixed at the both sides, middle part of feed mechanism support (2-1), the cylinder part of cutting somebody's hair connects respectively the both sides of hold-down roller (2-12) axle, clamping cylinder (2-13) when stretching out hold-down roller (2-12) woollen blanket is pressed on the second driven roller (2-14), hold-down roller this moment (2-12) rotates with the second driven roller (2-14), when the manual material loading of needs or generation material loading fault, clamping cylinder (2-13) is regained hold-down roller (2-12) is lifted; The axle of the second driven roller (2-14) is fixed on the both sides, middle part of feed mechanism support (2-1), be positioned at the below of hold-down roller (2-12), drive the second driven roller (2-14) by feed mechanism the second drive motors (2-15) and rotate, thereby the material loading that drives woollen blanket moves; Rodless cylinder (2-16) two ends are fixed on the both sides, middle part of feed mechanism support (2-1), be positioned at the below of the second driven roller (2-14), cutter blade (2-18) is fixed on the axle of cutter motor (2-17), cutter motor (2-17) is installed on the moving slider of Rodless cylinder (2-16), cutter motor (2-17) drives cutter blade (2-18) rotation, and Rodless cylinder (2-16) drives cutter blade (2-18) side-to-side movement woollen blanket is sheared slivering; The axle of the second idler roller (2-19) is fixed on the both sides, middle part of feed mechanism support (2-1), be positioned at the below of Rodless cylinder (2-16), the second idler roller (2-19) is pressed on the conveyer belt belt (3-5) of conveyer mechanism (3), and the motion by conveyer belt belt (3-5) drives the second idler roller (2-19) and rotates and compress woollen blanket; Pass through successively automatic centering nip rolls (2-2), dance roller (2-5), automatic centering detection photoelectric tube (2-7), the first driven roller (2-8), the first idler roller (2-10), heavily vertical roller (2-11), hold-down roller (2-12), the second driven roller (2-14) during the woollen blanket material loading, will be pressed on the conveyer belt belt (3-5) through the woollen blanket that automatic centering flattens by the second idler roller (2-19).
4. woollen blanket flat-seam automatic production line according to claim 2, it is characterized in that described conveyer mechanism (3) is by conveyer mechanism support (3-1), belt-driven motor (3-2), transmission chain (3-3), transfer roller (3-4), conveyer belt belt (3-5), conveyor belt side backplate (3-6), clearance groove (3-7), the first photoelectric sensor (3-8), the second photoelectric sensor (3-9), the 3rd photoelectric sensor (3-10), the 4th photoelectric sensor (3-11) forms, conveyer mechanism support (3-1) fixes on the ground with foundation bolt, belt-driven motor (3-2) is fixed on feed mechanism support (2-1) bottom, and belt-driven motor (3-2) drives transfer roller (3-4) drive conveyer belt belt (3-5) by transmission chain (3-3) thereby motion forwards woollen blanket; Two conveyor belt side backplates (3-6) are separately fixed at conveyer mechanism (3) both sides, there is saw-tooth grooves at the edge, in order to cooperate the stingy pawl of ball woll blanket (4-4) the crawl woollen blanket on the automatic flat-seam platform of woollen blanket, have clearance groove (3-7) in the middle of this conveyor belt side backplate (3-6) and the conveyer belt belt (3-5), the first photoelectric sensor (3-8), the second photoelectric sensor (3-9), the 3rd photoelectric sensor (3-10), the 4th photoelectric sensor (3-11) is installed in the clearance groove (3-7) of a side, and each woollen blanket edge arrives the first photoelectric sensor (3-8) and locates rear cutter blade (2-18) woollen blanket is sheared slivering.
5. woollen blanket flat-seam automatic production line according to claim 4, it is characterized in that the automatic flat-seam platform of the automatic flat-seam platform of the first woollen blanket (4) and the second woollen blanket (5) shares the second photoelectric sensor (3-9), the second photoelectric sensor (3-9) thus send detection signal in order to the edge of woollen blanket that detect to shear slivering and control the automatic flat-seam platform of the first woollen blanket (4) and the automatic flat-seam platform of the second woollen blanket (5) crawl woollen blanket to the upper control device, the position of the second photoelectric sensor (3-9) in clearance groove (3-7) will guarantee that the automatic flat-seam platform of the first woollen blanket (4) and the automatic flat-seam platform of the second woollen blanket (5) grasp the woollen blanket of shearing slivering smoothly; The automatic flat-seam platform of the automatic flat-seam platform of the 3rd woollen blanket (6) and the 4th woollen blanket (7) shares the 3rd photoelectric sensor (3-10), the 3rd photoelectric sensor (3-10) thus send detection signal in order to the edge of woollen blanket that detect to shear slivering and control the automatic flat-seam platform of the 3rd woollen blanket (6) and the automatic flat-seam platform of the 4th woollen blanket (7) crawl woollen blanket to the upper control device, the position of the 3rd photoelectric sensor (3-10) in clearance groove (3-7) will guarantee that the automatic flat-seam platform of the 3rd woollen blanket (6) and the automatic flat-seam platform of the 4th woollen blanket (7) grasp the woollen blanket of shearing slivering smoothly; The automatic flat-seam platform of the automatic flat-seam platform of the 5th woollen blanket (8) and the 6th woollen blanket (9) shares the 4th photoelectric sensor (3-11), the 4th photoelectric sensor (3-11) thus send detection signal in order to the edge of woollen blanket that detect to shear slivering and control the automatic flat-seam platform of the 5th woollen blanket (8) and the automatic flat-seam platform of the 6th woollen blanket (9) crawl woollen blanket to the upper control device, the position of the 4th photoelectric sensor (3-11) in clearance groove (3-7) will guarantee that the automatic flat-seam platform of the 5th woollen blanket (8) and the automatic flat-seam platform of the 6th woollen blanket (9) can grasp the woollen blanket of shearing slivering smoothly.
6. woollen blanket flat-seam automatic production line according to claim 1, it is characterized in that adopting electronic, the pneumatic control mode that combines, feed mechanism the first drive motors (2-9), feed mechanism the second drive motors (2-10), belt-driven motor (3-2), crawl table top drive motors (4-3) all adopt servomotor or stepper motor, and it is power source that centering cylinder (2-3), clamping cylinder (2-13), Rodless cylinder (2-16), the stingy pawl of ball woll blanket (4-4) all adopt compressed air.
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CN106884266A (en) * 2017-04-27 2017-06-23 杰克缝纫机股份有限公司 A kind of cloth automatic conveying device and a kind of cloth automatic conveyor line

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