CN203381510U - Automatic production line conveying device - Google Patents

Automatic production line conveying device Download PDF

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Publication number
CN203381510U
CN203381510U CN201320427347.5U CN201320427347U CN203381510U CN 203381510 U CN203381510 U CN 203381510U CN 201320427347 U CN201320427347 U CN 201320427347U CN 203381510 U CN203381510 U CN 203381510U
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CN
China
Prior art keywords
chassis
line
station
trolley
feeding trolley
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Expired - Lifetime
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CN201320427347.5U
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Chinese (zh)
Inventor
史赛慧
贺贤汉
郑名国
谢建华
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Hangzhou Dahe Thermo Magnetics Co Ltd
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Hangzhou Dahe Thermo Magnetics Co Ltd
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Priority to CN201320427347.5U priority Critical patent/CN203381510U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/60Electric or hybrid propulsion means for production processes

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Abstract

The utility model relates to an automatic production line conveying device. The automatic production line conveying device comprises a conveying trolley, an electrical control system and a power supply, wherein the power supply is arranged on the chassis of the conveying trolley; two universal casters are arranged in the middles of the front and the rear ends of the chassis of the conveying trolley; two driving wheels are arranged in the middles of the front and the rear sides of the chassis of the conveying trolley; each driving wheel is equipped with a set of motor drive mechanism; each station is equipped with a coding remote controller; the electrical control system comprises the coding remote controllers, a PLC, an alarm prompting device, a trolley patrol line and station lines; the PLC is arranged on the chassis of the conveying trolley; the alarm prompting device is arranged on the conveying trolley; the trolley patrol line and the position lines are arranged on the ground; patrol line sensing modules are respectively arranged at the front and the rear ends of the chassis of the conveying trolley; the motors of the motor drive mechanisms, the alarm prompting device and the patrol line sensing modules are all connected with the PLC. The automatic production line conveying device has the advantages as follows: the conveying trolley can be controlled and called up remotely, and can walk automatically; working intensity for material preparation is lowered greatly; the correct material preparation and the statistics of material preparation workers are facilitated; the traveling control structure of the conveying trolley is simple, and the conveying trolley is reliable in operation.

Description

The manufacturing line automatic feeding
Technical field
The utility model relates to a kind of feedway, is specifically related to the zero device dispenser of using on a kind of manufacturing line.
Background technology
In the modern manufacturing industry technical field, the assembling line of product etc. adopt pipelining mostly.But supply and the transmission of needed zero device on each station on conveyor line, still adopt artificial go-cart or the supply of driving to provide and deliver mostly, and there is the calling difficulty in the dispensing of zero device, operation labor intensity is large, production efficiency is low, the problems such as shop material confusion.
Granted publication day 2012.06.13, Granted publication CN 202271863 U, the Chinese patent document that name is called " a kind of automatic feeding car " discloses a kind of manufacturing line automatic feeding, it " comprises body part and control system, described car body comprises chassis, bracing or strutting arrangement and material platform, described chassis has four wheels, described control system comprises controller, it is characterized in that: described bracing or strutting arrangement is movable support rod, one end of described movable support rod is connected with described chassis, the other end is connected with described material platform, chassis is provided with power system, described power system is connected with described wheel, control system also comprises visual observation device and guidance panel." this stack pallet work is divided into study and uses two stages; the contrast mould of the on the way video recording of automatic feeding car on can recording scheduled route when the pre-go-cart of learning phase during as work; and when working stage travels; the video recording of the route of real time recording on running route is compared with contrast mould's video recording; calculate in real time the accurate location of current automatic feeding car; and send controller by result of calculation, travelling of control stack pallet, reach the purpose of unattended automatic feeding.The problem existed is: the control structure complexity, and cause the processing and manufacturing cost high, reliability of service is poor.
Summary of the invention
Main goal of the invention of the present utility model is to provide a kind of simple in structure, easy to use and manufacturing line automatic feeding that reliability is high.
The utility model technical scheme used is: a kind of manufacturing line automatic feeding, comprise feeding trolley, electric control system and be located at the power supply on the chassis of dolly, the middle part that the middle part of the rear and front end on the chassis of feeding trolley respectively is provided with a universal caster wheel, both sides, front and back respectively is provided with a driving wheel, and two driving wheels are equipped with a set of electric driving mechanism separately; Described electric control system, comprise the codified configured on each station remote controller, be located at PLC controller on the chassis of feeding trolley, be located at alarm device on dolly, be located at ground dolly line walking and station line; The front and back end on the chassis of feeding trolley is respectively equipped with the line walking induction module; The motor of electric driving mechanism, alarm device, line walking induction module all are electrically connected to the PLC controller.
Be provided with line walking sensor and station sensor in described line walking induction module.The line walking sensor coordinates with the dolly line walking, for monitoring the feeding trolley track route, to guarantee feeding trolley, along the dolly line walking, walks; Station sensor coordinates with the station line, for monitoring the feeding trolley travel distance, guarantees that feeding trolley can correctly find corresponding station to stop.During use, at first each station on manufacturing line, required standby zero device is placed in corresponding transport box, then each transport box is pre-installed on the corresponding compartment on feeding trolley, installs the feeding trolley of getting the raw materials ready and is parked between getting the raw materials ready etc. on-call.When the employee of certain station presses the feeding button of remote controller of reference numeral, the electric control system of dolly is stopped after the line walking of setting arrives corresponding station position automatically according to receiving corresponding signal driver dolly, described alarm device sends the alarm signals such as acousto-optic and reminds this station employee in time the material of sending to be taken away, after taking material away Deng the employee, dolly is the initial on-call position of auto-returned again, and the compounder supplements corresponding standby zero device to treat calling next time to the zero device transport box of aforementioned station again again.
As preferably, dolly line walking and station line form by the black belt fixed on the ground, and correspondingly line walking sensor and station sensor are a kind of black color sensor.This preferred version, simple in structure, cost is low, is particularly suitable for the transformation to existing manufacturing line.
As preferably, the front and back end on chassis is respectively equipped with the infrared pickoff for keeping in obscurity, and described infrared pickoff is electrically connected to described PLC controller.This preferred version, in feeding trolley walking way, when the infrared pickoff kept in obscurity detects on direction of traffic personnel that the feeding trolley walking occurs hindering or other obstacle, the meeting automatic train stop, alarm device on dolly can send the sound and light alarm cue simultaneously, reminds the personnel that hinder the feeding trolley walking to dodge in time or remind the relevant staff to remove in time other obstacle that hinders the feeding trolley walking.
As preferably, described remote controller is the 433M wireless senser.
As preferably, power supply direct current 24V Ni-MH battery.
As preferably, also be provided with the manufacturing line production information on described feeding trolley and record read out instrument.This preferred version, be convenient to the timely production information that correctly records manufacturing line.
In sum, the beneficial effect that the utility model brings is: but the feeding trolley Remote is called, walking automatically, can greatly alleviate an employee's that gets the raw materials ready working strength, is beneficial to the employee that gets the raw materials ready and correctly gets the raw materials ready and add up.The driving control structure of feeding trolley is simple, reliable operation.
The accompanying drawing explanation
Fig. 1 is a kind of structural representation of the present utility model;
Fig. 2 is the chassis structure schematic diagram of feeding trolley;
Fig. 3 is the schematic diagram of dolly line walking and station line;
Fig. 4 is PLC controller controling circuit structural representation;
Fig. 5 is the read-out display structure schematic diagram that the manufacturing line production information records read out instrument;
Fig. 6 is the schematic diagram of remote controller.
The specific embodiment
Be embodiment below by a manufacturing line automatic feeding used with four stations, and by reference to the accompanying drawings, the technical solution of the utility model be described in further detail.
As shown in Figure 1, Figure 2, shown in Fig. 3 and Fig. 6, the utility model comprises feeding trolley 1, electric control system 2 and is located at the power supply 3 on the chassis 1.1 of dolly 1; The middle part that the middle part of the 1.1 rear and front end, chassis of feeding trolley 1 respectively is provided with a universal caster wheel 1.2, both sides, front and back respectively is provided with 1.3, two driving wheels 1.3 of a driving wheel and is equipped with separately a set of electric driving mechanism 1.4; Described electric control system 2, comprise the codified configured on each station remote controller 2.1, be located at the PLC controller 2.2 on the chassis 1.1 of feeding trolley 1, alarm device and the manufacturing line production information of being located on dolly records read out instrument, is located at ground dolly line walking 2.2.1 and station line 2.2.2; The 1.1 front and back end, chassis of feeding trolley 1 is respectively equipped with line walking induction module 2.3; The motor 1.4.1 of electric driving mechanism 1.4, alarm device, line walking induction module 2.3 all are electrically connected to PLC controller 2.2; Wherein:
Power supply 3 is direct current 24V Ni-MH battery, can charge by external charger, for motor 1.4.1 and the PLC controller 2.2 of giving electric driving mechanism 1.4, provides electric power.And described remote controller 2.1 is the 433M wireless senser, adopt dry cell power supply, adopt diode circuit to be encoded;
Feeding trolley 1 is provided with the transport box placed layer of getting the raw materials ready equated with manufacturing line station number, and every layer is suitable for two transport boxes of getting the raw materials ready placed side by side; When feeding trolley is accepted calling while automatically getting the raw materials ready, being delivered to corresponding station, employee on station is first being put on dolly with the empty transport box of getting the raw materials ready on station, and then the transport box of getting the raw materials ready that being equipped with on feeding trolley got the raw materials ready takes off and be put on station, the transport box of getting the raw materials ready takes convenient and swift;
Be provided with line walking sensor and station sensor in described line walking induction module 2.3.The line walking sensor coordinates with the dolly line walking, for monitoring the feeding trolley track route, to guarantee feeding trolley, along the dolly line walking, walks; Station sensor coordinates with the station line, for monitoring the feeding trolley travel distance, guarantees that feeding trolley can correctly find corresponding station to stop.The present embodiment, line walking sensor and station sensor are a kind of color sensor, and correspondingly dolly line walking 2.2.1 and station line 2.2.2 consist of the material of the same color fixed on the ground.The present embodiment, the ground color is white, as preferably, dolly line walking 2.2.1 and station line 2.2.2 form by the black belt fixed on the ground, and correspondingly the line walking sensor in line walking induction module 2.3 and station sensor are a kind of black color sensor; As shown in Figure 3, the present embodiment, dolly line walking 2.2.1 consists of a long straight line parallel with manufacturing line, station line 2.2.2 consists of the short lines vertical with dolly line walking 2.2.1, correspondingly in line walking induction module 2.3, be provided with five sensing heads, wherein, three sensing heads form described line walking sensor, and another two sensing heads form station sensor;
The motor 1.4.1 of described electric driving mechanism 1.4 is the deceleration DC machine, and the motor 1.4.1 of described electric driving mechanism 1.4 is in transmission connection by belt transmission agency 1.4.2 and driving wheel 1.3.When feeding trolley 1 is walked along dolly line walking 2.2.1, once the situation of dolly line walking appears departing from the line walking Sensor monitoring to feeding trolley 1, PLC controller in electrical apparatus control system 2 will send corresponding speed-regulating instruction one of them driving wheel speed is made adjustment, thereby feeding trolley is got back on correct walking route;
The starting switch of feeding trolley 1, described alarm device and manufacturing line production information record on the switch case 2.5 that read out instrument all is located at the upper end that is fixed on feeding trolley 1.Described alarm device is provided with combined aural and visual alarm.As shown in Figure 5, the manufacturing line read-out that described manufacturing line production information records read out instrument is provided with the associated production information display area, can show the associated production information of manufacturing line.Switch case 2.5, alarm device and manufacturing line production information record the specific structural details of read out instrument, because being simple known technology, at this, do not do and repeat;
As preferably, 1.1 front and back end, chassis is respectively equipped with the infrared pickoff 2.4 for keeping in obscurity, and described infrared pickoff 2.4 is electrically connected to described PLC controller 2.2.This preferred version, in feeding trolley walking way, when the infrared pickoff kept in obscurity detects on direction of traffic personnel that the feeding trolley walking occurs hindering or other obstacle, the meeting automatic train stop, alarm device on dolly can send the sound and light alarm cue simultaneously, reminds the personnel that hinder the feeding trolley walking to dodge in time or remind the relevant staff to remove in time other obstacle that hinders the feeding trolley walking;
As shown in Figure 4, described PLC controller is provided with power processing module, infrared pickoff signal processing module, wireless remote control signals processing module, line walking sensor and station sensor signal processing module, count control circuit, motor driving controling circuit, system protection circuit and switch, demonstration and warning circuit.
The utility model carries out work by following basic procedure:
The first step, dead work: the material that at first person of getting the raw materials ready will be equipped with each station the same day is prepared enough, first that each station is needed got the raw materials ready and is placed into corresponding transport box and sequentially neatly places in stack pallet, open the switch of 2.5 li of switch cases, feeding trolley is parked in and is positioned between getting the raw materials ready the calling that the original departure point of locating is waited for employee on manufacturing line;
Second step: the employee who supposes No. two stations finds to need supply zero device, presses the feeding of coming of feeding button calling feeding trolley on the remote controller 2.1 of allotting on station;
The 3rd step: after feeding trolley receives the feeding calling signal of No. two stations, feeding trolley 1 is gone to the station position No. two along dolly line walking 2.2.1 automatically, the wait of then stopping.In the feeding trolley walking process, the feed supplement display window that the manufacturing line production information records on the read-out of read out instrument shows corresponding station number, and flicker, simultaneously the buzzer phone of the combined aural and visual alarm of alarm device send drip ~ drip ~ voice prompt, remind the field staff to dodge dolly; And when stop in No. two station positions of feeding trolley arrival, the loudspeaker of the combined aural and visual alarm of alarm device send the calling sound of " No. two No. two ", the employee of No. two stations of prompting gets the raw materials ready and sends to, please, in time with the empty transport box of getting the raw materials ready, putting back to feeding trolley, take the required transport box of getting the raw materials ready of getting the raw materials ready that is equipped with of sending to away simultaneously;
The 4th step: after the employee of No. two stations takes and send large getting the raw materials ready, feeding trolley returns to original departure point along the dolly line walking again automatically.When feeding trolley is got back to original departure point.After feeding trolley is got back to initial point, the buzzer phone honeybee of the combined aural and visual alarm of alarm device send dichloro-diphenyl-dichlorothane, dichloro-diphenyl-dichlorothane voice prompt reminds the employee that gets the raw materials ready to supplement and get the raw materials ready to the transport box of getting the raw materials ready accordingly in time, to treat No. two station employees' calling again.
The utility model, but the feeding trolley Remote is called, walking automatically, can greatly alleviate an employee's that gets the raw materials ready working strength, is beneficial to the employee that gets the raw materials ready and correctly gets the raw materials ready and add up.The driving control structure of feeding trolley is simple, reliable operation.
The specific embodiment of the above is only preferably embodiment of the present invention, not with this, limits the specific embodiment of the invention scope.The equivalence that all shapes according to the present invention, structure are done changes and ought to all be included in protection scope of the present invention.For example can on remote controller 2.1, add the button of doing over again, when if the employee on certain station finds that the operation of its certain station of front need to be done over again, press the button of doing over again on the remote controller of own station, the display window of doing over again that the manufacturing line production information records on the read-out of read out instrument shows corresponding calling station number, and flicker, the buzzer phone of the combined aural and visual alarm of alarm device sends corresponding calling voice prompt and reminds the related management personnel to go in time to process.

Claims (6)

1. a manufacturing line automatic feeding, comprise feeding trolley (1), electric control system (2) and be located at the power supply (3) on the chassis (1.1) of dolly (1), it is characterized in that: the middle part that the middle part of the rear and front end on the chassis (1.1) of feeding trolley (1) respectively is provided with a universal caster wheel (1.2), both sides, front and back respectively is provided with a driving wheel (1.3), and two driving wheels (1.3) are equipped with a set of electric driving mechanism (1.4) separately; Described electric control system (2), comprise the codified configured on each station remote controller (2.1), be located at PLC controller (2.2) on the chassis (1.1) of feeding trolley (1), be located at alarm device on dolly, be located at ground dolly line walking (2.2.1) and station line (2.2.2); The front and back end on the chassis (1.1) of feeding trolley (1) is respectively equipped with line walking induction module (2.3); The motor (1.4.1) of electric driving mechanism (1.4), alarm device, line walking induction module (2.3) all are electrically connected to PLC controller (2.2).
2. manufacturing line automatic feeding according to claim 1, it is characterized in that: dolly line walking (2.2.1) and station line (2.2.2) form by the black belt fixed on the ground, and correspondingly the line walking sensor in line walking induction module (2.3) and station sensor are a kind of black color sensor.
3. manufacturing line automatic feeding according to claim 1, it is characterized in that: the front and back end of chassis (1.1) is respectively equipped with the infrared pickoff (2.4) for keeping in obscurity, and described infrared pickoff (2.4) is electrically connected to described PLC controller (2.2).
4. according to claim 1 or 2 or 3 described manufacturing line automatic feedings, it is characterized in that: described remote controller (2.1) is the 433M wireless senser.
5. according to claim 1 or 2 or 3 described manufacturing line automatic feedings, it is characterized in that: power supply (3) direct current 24V Ni-MH battery.
6. according to claim 1 or 2 or 3 described manufacturing line automatic feedings, it is characterized in that: also be provided with the manufacturing line production information on described feeding trolley (1) and record read out instrument.
CN201320427347.5U 2013-07-16 2013-07-16 Automatic production line conveying device Expired - Lifetime CN203381510U (en)

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CN201320427347.5U CN203381510U (en) 2013-07-16 2013-07-16 Automatic production line conveying device

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Application Number Priority Date Filing Date Title
CN201320427347.5U CN203381510U (en) 2013-07-16 2013-07-16 Automatic production line conveying device

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CN203381510U true CN203381510U (en) 2014-01-08

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105365919A (en) * 2015-11-25 2016-03-02 深圳前海探鹿科技有限公司 Short-distance automatic reset intelligent transport interchange tool and control method thereof
CN106826226A (en) * 2017-03-02 2017-06-13 辽宁科技学院 Assembly line automatic running workbench
CN109532628A (en) * 2018-12-22 2019-03-29 天津轮达鑫盛机械有限公司 The workpiece turnaround system of screw tap production line

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105365919A (en) * 2015-11-25 2016-03-02 深圳前海探鹿科技有限公司 Short-distance automatic reset intelligent transport interchange tool and control method thereof
CN106826226A (en) * 2017-03-02 2017-06-13 辽宁科技学院 Assembly line automatic running workbench
CN109532628A (en) * 2018-12-22 2019-03-29 天津轮达鑫盛机械有限公司 The workpiece turnaround system of screw tap production line
CN109532628B (en) * 2018-12-22 2021-07-23 天津轮达鑫盛机械有限公司 Workpiece turnover system of screw tap production line

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Granted publication date: 20140108