CN203380587U - Forming and assembling device of supporting frame - Google Patents
Forming and assembling device of supporting frame Download PDFInfo
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- CN203380587U CN203380587U CN201320458118.XU CN201320458118U CN203380587U CN 203380587 U CN203380587 U CN 203380587U CN 201320458118 U CN201320458118 U CN 201320458118U CN 203380587 U CN203380587 U CN 203380587U
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- bracing frame
- punch
- assembling device
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Abstract
The utility model discloses a forming and assembling device of a supporting frame. The forming and assembling device of the supporting frame comprises a preforming assembly, a forming and assembling assembly and a horizontal-moving and lifting mechanism. The forming and assembling assembly is mounted on the horizontal-moving and lifting mechanism, and the preforming assembly is placed on a motion trail of the forming and assembling assembly. The preforming assembly comprises a female die, and the forming and assembling assembly comprises a male die corresponding to the female die. The male die is provided with a pushing component and a sucking component, and the operation end of the pushing component and the operation end of the sucking component are both placed on the side where the operation face of the male die is placed. The forming and assembling device of the supporting frame has the functions that bending deformation and mounting operation can be conducted on the supporting frame, manual mounting operation is replaced, and the supporting frame can be mounted automatically. The forming and assembling device of the supporting frame has the advantages that human cost is lowered, the supporting frame can be bent to be formed neatly, and mounting precision is high.
Description
Technical field
The utility model relates to a kind of bracing frame shaping assembling device.
Background technology
Need to use positioner in the packing of product of arranging at matrix product array is fixed, in order to make, between product array energy and packing case, produce interval.The most common with cystosepiment in existing positioner, but there are the shortcomings such as storage transportation inconvenience, easy fracture, difficult recovery in cystosepiment, thereby start progressively to be eliminated by market.At present up-to-date positioner is the bracing frame that adopts paper material, and it is strong but pliable in texture, easily degraded under natural environment, thickness are little, has advantages of that storage convenient transportation, environmental protection, production cost are low.But in prior art, be cystosepiment to be installed or the Novel paper positioner is all undertaken by the mode of artificial installation.There is the shortcoming that installation rate is slow, production cost is high in artificial mode of installing, especially also has the problem of bending shaping irregularity during artificial Installation of New Type papery positioner, and Novel paper positioner shaping deviation is large.
The utility model content
The purpose of this utility model is to provide a kind of bracing frame shaping assembling device of automation Installation of New Type papery positioner, and solving such Novel paper positioner in prior art can only be by artificial problem of installing.
For solving the problems of the technologies described above, the utility model adopts following technical scheme: this bracing frame shaping assembling device comprises preform assembly, shaping load module and translation lifting mechanism, described shaping load module is arranged on translation lifting mechanism, described preform assembly is positioned on the movement locus of shaping load module, described preform assembly comprises die, described shaping load module comprises the punch corresponding to die, described punch is provided with the absorption parts, and the operation end of described absorption parts all is positioned at this side of scope of operation place of punch.
Bracing frame shaping assembling device is provided with two stations, is respectively preform station and forming station.Preform assembly is on the preform station, and this preform station is positioned at the upper of translation lifting mechanism movement locus; Forming station also is positioned on this translation lifting mechanism movement locus.The forming station place, product array and preformed bracing frame combine under the effect of shaping load module.The bracing frame forming process has experienced preform and two steps that are shaped, and relies on die and the orientation of punch, quantitative restriction, makes bracing frame can reach best bending forming effect.
As of the present utility model preferred, described die is provided with annular groove, and described punch is provided with the annular protrusion of corresponding annular groove, and described punch is provided with the pushing tow parts, and the operation end of described pushing tow parts all is positioned at this side of scope of operation place of punch.Die is corresponding with the structure after bracing frame bending shaping with the structure on punch, and so bracing frame is extruded just and can becomes required shape between die and punch.The effect that pushing part is set is to promote bracing frame, and bracing frame is positioned on the privileged site of product array, the accessory used in the time of also can promoting the product array vanning.
For the bracing frame that can make bending be shaped breaks away from smoothly from die, as of the present utility model preferred, described die is provided with demoulding parts, and described demoulding parts are positioned at groove.
For playing the best demoulding and drawing effect, as of the present utility model preferred, described pushing tow parts and absorption parts all are positioned at the annular protrusion place.
For making the bracing frame uniform stressed, as of the present utility model preferred, described pushing tow parts are symmetrical, and described absorption parts are symmetrical.
For guaranteeing that the pushing tow parts have enough promotion strokes, as of the present utility model preferred, described pushing tow parts comprise cylinder, and the external part of described cylinder is towards the scope of operation of punch.
Draw parts and draw bracing frame by negative pressure state, so subnormal ambient must contact with bracing frame, preferably described absorption parts are provided with vacuum chamber as of the present utility model, and the opening of described vacuum chamber is positioned on the scope of operation of punch.
For utilizing better negative pressure state, as of the present utility model preferred, described absorption parts comprise sucker, and the mouth of pipe of described sucker protrudes on the scope of operation of punch.Can guarantee like this to reach the best effect of drawing with least energy consumption.
Translation lifting mechanism, in carrying bracing frame process, need to be accomplished registration.For meeting this requirement, as of the present utility model preferred, described translation lifting mechanism comprises Timing Belt translation mechanism and screw lift structure, and described screw lift structure is connected with the Timing Belt translation mechanism, and described shaping load module is arranged on the screw lift structure.Timing Belt translation mechanism and screw lift structure be all by driven by servomotor, thereby can realize accurate motion control.
As of the present utility model preferred, described screw lift structure comprises servomotor, crane, screw mandrel, and described servomotor is connected with screw mandrel by Timing Belt, and described screw mandrel is connected with crane by screw thread.
The utility model adopts technique scheme: bracing frame shaping assembling device can bend and be shaped and fitting operation bracing frame, replaces artificial fitting operation, realizes the function of automation installation bracing frame.By use the bracing frame building mortion to reach to reduce human cost, bracing frame bending be shaped regular, accurate advantage is installed.
The accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the utility model is further described in detail.
The front view of the die that Fig. 1 is a kind of bracing frame shaping of the utility model assembling device;
The stereogram of the die that Fig. 2 is a kind of bracing frame shaping of the utility model assembling device;
The front view of the punch that Fig. 3 is a kind of bracing frame shaping of the utility model assembling device;
The stereogram of the punch that Fig. 4 is a kind of bracing frame shaping of the utility model assembling device;
The work schematic diagram I that Fig. 5 is a kind of bracing frame shaping of the utility model assembling device;
The work schematic diagram II that Fig. 6 is a kind of bracing frame shaping of the utility model assembling device;
The work schematic diagram III that Fig. 7 is a kind of bracing frame shaping of the utility model assembling device;
The work schematic diagram IV that Fig. 8 is a kind of bracing frame shaping of the utility model assembling device;
Fig. 9 is applicable to the front view of the bracing frame of a kind of bracing frame shaping of the utility model assembling device.
The specific embodiment
The utility model bracing frame shaping assembling device comprises frame, preform assembly, shaping load module and translation lifting mechanism.Preform assembly comprises die, and this die is fixedly mounted on frame.As shown in Figure 1, 2, die 8 integral body are flat cuboid, are provided with the annular recess 9 of rectangle on a side, the direction of the width of the cross section of groove from bottom to opening part, increase gradually; Die is provided with demoulding parts 10, and these demoulding parts comprise push rod and spring, and die is provided with blind hole, push rod be movably arranged in blind hole and spring between push rod and groove 9, the nature lower push-rod protrudes in groove 9; The centre of die is provided with protruding rectangle terrace with edge.Shaping load module comprises punch 11, pushing tow parts and draws parts.As shown in Fig. 3,4,5, the whole rectangular terrace with edge of punch 11, centre are provided with the through hole of rectangular prism-frustum-shaped, and the shape of this through hole and size all are provided with the shape of protruding rectangle terrace with edge and measure-alike with the centre of die.Therefore, punch 11 is provided with annular protrusion, and this annular protrusion profile is rectangular, identical with the geomery of the annular recess 9 of rectangle on die 8.It is the scope of operation that punch is provided with this face of projection.The pushing tow parts are cylinder, cylinder 12 is fixed on punch 11, be evenly distributed on the broadside place, both sides of punch 11, one side arranges two cylinders, divide and be arranged between the cylinder of the same side, the center line symmetry of the relative punch of the cylinder of both sides long edge position, when cylinder stretches out, piston rod stretches out from high spot, is positioned at punch 11 inside during contraction state.Drawing parts is sucker 13, and projection is provided with for the through hole of sucker is installed, and sucker is installed rear main body and is positioned at punch inside, and sucker is provided with the mouth of pipe, and this mouth of pipe protrudes on projection.Sucker is evenly distributed on the broadside place of punch 11, and is spaced between sucker, the center line symmetry of the relative punch of the sucker of both sides 11 long edge positions.
Translation lifting mechanism comprises Timing Belt translation mechanism and screw lift structure.The Timing Belt translation mechanism comprises rail plate, servomotor, Timing Belt.Rail plate is fixedly connected on frame and is fixedly connected with two rail plates that be arranged in parallel on frame, servomotor is fixedly mounted on frame by reductor, servomotor is between two rail plates and be positioned at a side of rail plate, this reductor is provided with two output shafts that are synchronized with the movement, and output shaft is provided with synchronous pulley; Frame is installed with two synchronous pulleys that can freely rotate at the opposite side that is positioned at rail plate, the position of two synchronous pulleys on the position of these two synchronous pulleys and reductor is corresponding relation, a Timing Belt can be arranged on two relative synchronous pulleys, two Timing Belts are installed thus on frame, and two Timing Belts are done and are synchronized with the movement.Timing Belt is stretched and launches by synchronous pulley, the linearly expansion of the part between two synchronous pulleys.Servomotor rotates the synchronized in the same way motion of rear two Timing Belts.
The screw lift structure comprises objective table, servomotor, screw mandrel, crane.The objective table bottom is provided with the chute of corresponding rail plate, objective table is movably connected on rail plate by chute, objective table is fixedly connected with linearly deploying portion on Timing Belt in the Timing Belt translation mechanism, therefore objective table can be done horizontal rectilinear motion along sliding rail when the servomotor motion of Timing Belt translation mechanism.Servomotor fixedly mounts on objective table by reductor; Crane is frame structure, has four leads to be movably connected on objective table, and four leads are through objective table, and a nut of the common connection of their end, be flexibly connected by screw thread between nut and screw mandrel, and the other end connects a punch 11 jointly; Screw mandrel by installing rack on objective table and through objective table, screw mandrel is parallel with lead, screw mandrel and rail plate are vertical position relationship, between screw mandrel one end and installing rack, by bearing, be flexibly connected, the other end is connected by Timing Belt with the output of reductor, drive the screw mandrel rotation by Timing Belt when servomotor rotates thus and just can drive crane to move along the screw mandrel centerline direction, finally play the elevating movement effect.
The servomotor of the Timing Belt translation mechanism in translation lifting mechanism can drive punch 11 horizontal rectilinear motion on the direction of parallel sliding guide rail while rotating, and the positive and negative rotation of servomotor just can realize that punch does straight reciprocating motion; The servomotor of screw lift structure can drive punch 11 vertical rectilinear motion on the direction of parallel screw mandrel center line while rotating, the positive and negative rotation of servomotor just can realize that punch does straight reciprocating motion.
Die 8 is positioned at punch 11 to be realized on the reciprocating track of horizontal linear by translation lifting mechanism.As shown in Fig. 5,6,7,8, during use, product array and die lay respectively at the two ends of rail plate.The product array place station that is positioned at packing case is forming station, and die place station is the preform station.Product array is first installed an existing papery fixture in the centre position of product array outside before putting into forming station, and in the form of a ring, product array is positioned at the centre of papery fixture to this papery fixture integral body, by the papery fixture, is wrapped up.Place the papery bracing frame 1 in plate-like structure on die.
As shown in Figure 9, bracing frame adopts the corrugated board cross cutting to form, and integral body is cross shape.Corrugated board be by facial tissue, waveform core paper interlayer by being bonded, waveform core paper interlayer continuous bend forms groove 7, between adjacent grooves towards the opposite, bearing of trend is parallel.After cross cutting is shaped, the bracing frame body is provided with location division 2, parcel 3, support portion 4, wrap up between section 3, support portion 4 and be connected as a single entity and all in same plane, between parcel 3 and location division 2, by crease line 5, demarcate and distinguish, between support portion 4 and location division 2 by crease line 5 differentiations of demarcating.Parcel 3 is provided with crease line one, and making wrapping portion is horizontal parcel and vertical parcel, and laterally parcel one side is connected with location division 2, and opposite side is connected with vertical parcel.The support portion 4 of one side long edge position of location division 2 is provided with breach, and this breach extends on location division always, makes the support zone of this long edge position in two ends.Location division 2 is provided with two through holes at the broadside place, the spacing of these two through holes is identical with the spacing of punch 11 between two cylinders 12 at broadside place, and the distributing position of through hole is corresponding with cylinder 12 distributing positions.
The rectangular ring-type in location division 2, outer ledge is rectangular, inside edge is also rectangular; The width W 2 of the body of location division 2 at the broadside place is greater than the width W 2` of body in long edge position.The long edge lengths of location division 2 is greater than width edge length, and the bearing of trend on long limit is vertical with the bearing of trend of groove on body, therefore the bearing of trend of broadside is parallel with the bearing of trend of groove on body.In location division, 2 four edges respectively are provided with a right-angle notch, each edge length of location division 2 is less than overall dimensions like this, and location division 2 is less than location division 2 at the length L 1` of the outer ledge of long edge position and is less than location division 2 on the whole at the length W1 at broadside place in the length L 1 of long edge position, location division 2 at the length W1` of the outer ledge at broadside place on the whole.Support portion 4 is rectangular, and it is positioned at the outside of location division 2 and is connected as a single entity with location division 2.Length in the support portion 4 of the long edge position that is positioned at location division 2 is identical at the length L 1` of the outer ledge of long edge position with location division 2, identical at the length W1` of the outer ledge at broadside place with location division 2 in the length of the support portion 4 at the broadside place that is positioned at location division 2.Therefore, between adjacent supports section 4, separate.Parcel 3 is positioned at the inboard of location division 2 and is connected as a single entity with location division 2.Parcel 3 integral body all are trapezoidal, and the width of parcel 3 is greater than the width of support portion 4; Crease line on parcel 3 is parallel to the crease line between parcel 3 and location division 2, therefore the horizontal parcel on each parcel 3, vertically parcel is trapezoidal.The base angle of adjacent parcel 3 is complementary angle each other; And the bracing frame body is provided with linear pattern otch 6 between adjacent parcel 3, this linear pattern otch 6 extends on location division 2, makes adjacent parcel 3 separately.
As shown in Figure 5, the support portion at bracing frame 1 edge is subject to the supporting role of die 8 edges, and the parcel of the centre of bracing frame is subject to the supporting role of the rectangle terrace with edge of the projection in the middle of die 8, and now, the position point of bracing frame is directly over groove 9.Translation lifting mechanism drives punch 11, punch 11 is placed in the pros of die 8, and then translation lifting mechanism is done descending motion, drives punch 11 to die 8 position motions.Punch 11 is with after bracing frame contacts, and its annular protrusion just contacts with location division.Punch 11 continues to continue motion to die 8 positions, and now by bracing frame 1, groove 9 places to die 8 head into punch 11, makes the bracing frame distortion of taking advantage of a situation.Supported covering of the opening part of groove 9 therefore forms semi-enclosed zone between bracing frame and die 8.During the bracing frame distortion, reduce gradually in the zone of 9 supported separations of groove, makes air mainly discharge from the gap between bracing frame and die 8.As shown in Figure 6, support portion, parcel all bend along crease line under the mutual extruding of punch 11, die 8.When bending, the overbending direction of parcel 3, support portion 4 is identical, and each parcel 3 bends in the direction contrary with aforementioned overbending direction along the crease line of self.In bracing frame 1 bending process, parcel 3, support portion 4 relative positioning sections 2 bend in the same way, vertically relatively laterally parcel bending of parcel, laterally parcel pastes the side at the rectangle terrace with edge of die 8 intermediate projections, vertically parcel pastes the end face at the rectangle terrace with edge of die 8 intermediate projections, form the stereochemical structure of ring-type, between parcel 3, form through hole.Be subject to the effect of linear pattern otch 6 between adjacent parcel 3 in the bending process, can not interfere with each other between adjacent parcel 3; Because linear pattern otch 6 stretches in location division 2, in the time of therefore can fully guaranteeing adjacent parcel 3 bending, can not tear location division 2 again.
The effect of die 8 is profiles of analog equipment array, makes bracing frame complete shaping before using just.The forming process of bracing frame relies on the mutual squeezing action of external object, if directly on product array, complete shaping operation, not only bend the shaping poor effect, this is because the size of not every product array is all consistent, so bending part can deviate from crease line, also can extruded product, make product appearance impaired.So, the preform effect that preform assembly plays, significant with the assembling effect of realizing ideal for the precision bending bracing frame.
As shown in Figure 7,8, the bracing frame after bending is shaped is held by the sucker 13 on punch 11, and translation lifting mechanism is done ascending motion, and driving absorption has the punch 11 of the bracing frame of shaping to leave die 8, and then translation lifting mechanism is done horizontal rectilinear motion.Bracing frame by punch 11 pushing tows to groove 9 bottom the time push rod on demoulding parts 10 be pushed, make spring-compressed, therefore demoulding parts 10 can help bracing frame to break away from die 8 when bracing frame is done ascending motion with punch 11.Punch 11 moves to forming station from the preform station under the drive of translation lifting mechanism, and bracing frame is positioned at the top of product array.Then, translation lifting mechanism is done descending motion, makes absorption have the punch 11 of bracing frame 1 to move closer to product array, until bracing frame is mounted on the surrounding of product array.
The consistent size of the through hole formed after the Outside Dimensions of product array and bracing frame bending.Be close on product array under the elastic reaction that parcel 3 has at material own, make supported of the surrounding of product array tightly fixing.Just in time be positioned at packing case when bracing frame contacts with product array, support portion 4 is pressed on packing case inside under self elastic reaction.Parcel 3 places of bracing frame only have horizontal parcel to contact with product array, and vertical parcel covers the top of product array, and after the packing case encapsulation, vertically parcel covers and pressed to product array by case lid.The trend that parcel is inwardly launched impels parcel to be clamped on product array; Be subject to the impact of the flared movement tendency in support portion simultaneously, bracing frame struts in packing case, therefore can maintain static after bracing frame is arranged on product array, play the effect of fixed product array and positioning product array, thus, the bracing frame in this embodiment has in use played the fixation that in the prior art, cystosepiment plays.After bracing frame is in place, the cylinder 12 on projection stretches out, piston rod from the through hole of the broadside of the location division of bracing frame through stretching to the papery fixture 14 that is arranged on the product array medium position.Piston rod promotes the papery fixture to the motion of product array bottom, until papery fixture 14 moves to the bottom of product array.After this, cylinder 12 shrinks, and returns to original state; Sucker 13 discharges bracing frame; Punch 11 is done ascending motion with translation lifting mechanism, repeats said process when next product array arrives.
Above-mentioned bracing frame shaping assembling device also can be installed the continuous bracing frame in support portion of location division surrounding, i.e. the bracing frame of support portion non-notch design.
The another kind of embodiment of the utility model, also can directly connect vacuum line for the through hole that sucker is installed on punch, makes punch itself as a sucker structure.
Claims (10)
1. a bracing frame shaping assembling device, it is characterized in that: this bracing frame shaping assembling device comprises preform assembly, shaping load module and translation lifting mechanism, described shaping load module is arranged on translation lifting mechanism, described preform assembly is positioned on the movement locus of shaping load module, described preform assembly comprises die (8), described shaping load module comprises the punch (11) corresponding to die (8), described punch (11) is provided with the absorption parts, and the operation end of described absorption parts all is positioned at this side of scope of operation place of punch (11).
2. bracing frame shaping assembling device according to claim 1, it is characterized in that: described die (8) is provided with annular groove (9), described punch (11) is provided with the annular protrusion of corresponding annular groove (9), described punch (11) is provided with the pushing tow parts, and the operation end of described pushing tow parts all is positioned at this side of scope of operation place of punch (11).
3. bracing frame shaping assembling device according to claim 2, it is characterized in that: described die (8) is provided with demoulding parts (10), and described demoulding parts (10) are positioned at groove (9) and locate.
4. bracing frame shaping assembling device according to claim 2 is characterized in that: described pushing tow parts and draw parts and all be positioned at the annular protrusion place.
5. bracing frame shaping assembling device according to claim 3, it is characterized in that: described pushing tow parts are symmetrical, and described absorption parts are symmetrical.
6. bracing frame shaping assembling device according to claim 2, it is characterized in that: described pushing tow parts comprise cylinder (12), the external part of described cylinder (12) is towards the scope of operation of punch (11).
7. bracing frame shaping assembling device according to claim 1, it is characterized in that: described absorption parts are provided with vacuum chamber, and the opening of described vacuum chamber is positioned on the scope of operation of punch (11).
8. bracing frame shaping assembling device according to claim 1, it is characterized in that: described absorption parts comprise sucker (13), the mouth of pipe of described sucker protrudes on the scope of operation of punch (11).
9. bracing frame shaping assembling device according to claim 1, it is characterized in that: described translation lifting mechanism comprises Timing Belt translation mechanism and screw lift structure, described screw lift structure is connected with the Timing Belt translation mechanism, and described shaping load module is arranged on the screw lift structure.
10. bracing frame shaping assembling device according to claim 9, it is characterized in that: described screw lift structure comprises servomotor, crane, screw mandrel, and described servomotor is connected with screw mandrel by Timing Belt, and described screw mandrel is connected with crane by screw thread.
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CN201320458118.XU CN203380587U (en) | 2013-07-29 | 2013-07-29 | Forming and assembling device of supporting frame |
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CN201320458118.XU CN203380587U (en) | 2013-07-29 | 2013-07-29 | Forming and assembling device of supporting frame |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103359352A (en) * | 2013-07-29 | 2013-10-23 | 杭州中亚机械股份有限公司 | Support and support forming assembly device |
CN103737293A (en) * | 2013-07-29 | 2014-04-23 | 杭州中亚机械股份有限公司 | Supporting frame forming assembling device and supporting frame forming device |
-
2013
- 2013-07-29 CN CN201320458118.XU patent/CN203380587U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103359352A (en) * | 2013-07-29 | 2013-10-23 | 杭州中亚机械股份有限公司 | Support and support forming assembly device |
CN103737293A (en) * | 2013-07-29 | 2014-04-23 | 杭州中亚机械股份有限公司 | Supporting frame forming assembling device and supporting frame forming device |
CN103359352B (en) * | 2013-07-29 | 2016-01-27 | 杭州中亚机械股份有限公司 | A kind of bracing frame and bracing frame shaping assembling device |
CN103737293B (en) * | 2013-07-29 | 2016-06-08 | 杭州中亚机械股份有限公司 | A kind of bracing frame shapes assembling device and bracing frame forming device |
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