CN203336974U - Automated discharging device of calcium carbide furnace - Google Patents
Automated discharging device of calcium carbide furnace Download PDFInfo
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- CN203336974U CN203336974U CN2013201139703U CN201320113970U CN203336974U CN 203336974 U CN203336974 U CN 203336974U CN 2013201139703 U CN2013201139703 U CN 2013201139703U CN 201320113970 U CN201320113970 U CN 201320113970U CN 203336974 U CN203336974 U CN 203336974U
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- calcium carbide
- machine
- discharging device
- furnace
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Abstract
The utility model provides an automated discharging device of a calcium carbide furnace, wherein the automated discharging device is compact in structure, high in automation degree and convenient to operate. By means of the automated discharging device, the overall mechanical level of the calcium carbide furnace and the discharging working efficiency of the calcium carbide furnace are improved, the discharging stability of the calcium carbide furnace is guaranteed, labor and labor cost are greatly reduced, the safety guarantee of workers is improved and discharging technology power consumption and comprehensive cost can be reduced at the same time. The automated discharging device of the calcium carbide furnace comprises a fixed machine frame, an opening eye-poking machine, an eye-blocking machine and a rod changing mechanical arm, wherein the opening eye-poking machine is fixedly installed on the lower portion of the fixed machine frame, the eye blocking machine is fixedly installed on the upper portion of the fixed machine frame and the rod changing mechanical arm is arranged in the front of the lower lateral portion of the opening eye-poking machine.
Description
Technical field
The utility model relates to a kind of calcium carbide furnace discharging device, is specifically related to a kind of furnace of calcium carbide automation discharging device.
Background technology
In traditional calcium carbide production process, calcium carbide production mostly adopts the mode of manually coming out of the stove.Utilized before this arc burner, under the effect of electric arc, bell mouth shape is burnt till in the fire door outside, when coming out of the stove, manually with fine bar, fire door is disclosed out by needs, calcium carbide flows out through fire door, because of the calcium carbide poor fluidity, frequently by many people, fine bar is inserted to stove through fire door in the process of coming out of the stove and enter the fine bar of also fast reciprocating push-and-pull, furnace of calcium carbide is smelted to the carbide liquid water conservancy diversion in molten bath and all emitted, while blocking up, prefabricated mud ball is positioned on spades, manually lift to fire door, by manually holding fine bar, mud ball is pushed in fire door again, block up with realization.
The problem that the stifled eye of manually widening the view exists is: 1, artificial blow-on eye generally adopts the reinforcing bar of ￠ 20mm left and right to disclose fire door, and the fire door of outputing is less, and carbide liquid is difficult to flow out, and causes fire door to stop up; 2, with electric arc over-burning device blow-on mouth, fire door is lifted on constantly, cause furnace bottom to continue to raise, calcium carbide can not be come out of the stove fully, and electrode and power consumption are increased, and easily causes the damage of fire door; 3, artificial blocking up at the moment, the depth of stifled eye is difficult to control, and stifled is excessively shallow, and the furnace wall liner is scaling loss very easily, and stifled is excessively dark, can cause again the generation of race eye accident; 4, many to operating personnel's quantity demand, labour intensity is large, and the life security incident especially easily occurs work under bad environment.
Summary of the invention
The utility model provides a kind of furnace of calcium carbide automation discharging device, improved the operating efficiency of the whole Mechanization Level of furnace of calcium carbide and calcium carbide furnace discharging, guaranteed calcium carbide furnace discharging stability.
Concrete technical solution of the present utility model is as follows:
This furnace of calcium carbide automation discharging device, comprise that fixed frame, opening disclose a machine; Described opening is disclosed a machine and is comprised the first quadric chain of being arranged on fixed frame, the first drive unit of the first quadric chain power is provided and is arranged on the boring rod set on the first quadric chain.
Above-mentioned furnace of calcium carbide automation discharging device also comprises Mutegun; Described Mutegun comprises the second quadric chain of being arranged on fixed frame, the second drive unit of the second quadric chain power is provided and is arranged on the spray gun on the second quadric chain, be filled with the calcium carbide particle for stifled eye in described spray gun, the work of the stifled eye of the utility model plug for outlet can also realize by manual type.
The front inner wall of above-mentioned spray gun is provided with several spiral yarn shaped guiding gutters.
Above-mentioned furnace of calcium carbide automation discharging device also comprise be arranged on opening disclose a machine side lower part change bar manipulator and fine bridge; Described change bar manipulator comprise the trapped orbit base, be arranged on the first translation dolly of trapped orbit base top and for the first power set of driving the first translation moving of car, be arranged on the second translation dolly of the first translation dolly top and for driving the second power set of the second translation moving of car, be provided with swing arm on described the second translation dolly, one end of described swing arm is flexibly connected with the part that fascinates, the other end of described swing arm is provided with clamp, and the movement locus of described the first translation dolly and the second translation dolly is mutually vertical in same plane.The utility model opening is disclosed the operation that a machine changes bar and can also be realized by manual type.
Above-mentioned boring rod set comprises drilling rod, drill beam-and-rail, motor, chain and drill machine, described drill machine, drilling rod, motor, chain are arranged on the drill beam-and-rail, described drill machine drives the drilling rod rotation, described motor moves back and forth by chain drive drill machine, and described drill beam-and-rail is fixed in the movable end of the first quadric chain.
Above-mentioned the first drive unit is hydraulic cylinder or cylinder, and described motor is air motor or hydraulic motor; Described the second drive unit is hydraulic cylinder or cylinder; The described part that fascinates is hydraulic cylinder or cylinder; Described the first power set and the second power set are hydraulic cylinder or cylinder.
The utility model has the advantage of:
1, the utility model adopts opening to disclose automatic open and the automatic reciprocating eye of disclosing that a machine can be realized furnace wall, has greatly improved the mobility of calcium carbide, makes calcium carbide can flow out smoothly furnace chamber.
2, the utility model adopts Mutegun can realize stifled eye automatically, has greatly improved quality and the operating efficiency of stifled eye.
3, the utility model employing is changed bar manipulator and can be realized automatically changing the outfit of tapping pin and drilling rod, has effectively improved the efficiency of changing bar, has reduced operating personnel's labour intensity.
4, the utility model adopts opening to disclose a machine, Mutegun and change the whole automation mechanized operations of bar manipulator, has avoided manually-operated danger, has greatly improved the operating efficiency in the whole course of work, has reduced job costs simultaneously.
The accompanying drawing explanation
Fig. 1 is that master of the present utility model looks schematic diagram;
Fig. 2 is schematic top plan view of the present utility model;
Reference numeral is as follows: the 1-opening is disclosed a machine, the 2-fixed frame, the 3-Mutegun, 4-changes bar manipulator, the fine bridge of 5-, the 6-plug for outlet, 11-the first spindle drum, 12-the first cantilever, 13-the first drive unit, 14-the first adjusting rod, 15-the first support device for hoisting, the 16-boring rod set, 17-drill machine, the 161-drilling rod, the 162-tapping pin, the 163-motor, the 164-chain, 165-drill beam-and-rail, 31-the second spindle drum, 32-the second cantilever, 33-the second drive unit, 34-the second adjusting rod, 35-the second support device for hoisting, the 36-spray gun, 41-trapped orbit base, 42-the first power set, 43-the first translation dolly, 44-the second translation dolly, the 45-swing arm, the 46-part that fascinates, the 47-clamp, 48-the second power set.
The specific embodiment
This furnace of calcium carbide automation mechanical system of coming out of the stove is disclosed a machine 1, the machine 3 of blocking up, is changed bar manipulator 4 and form by fixed frame 2, opening.Fixed frame 2 is arranged on foundation of civil work; Opening is disclosed a machine 1 and is arranged on fixed frame 2 upper inclined surface, during work, by the first drive unit 13, drives the downward-sloping rotation of the first cantilever 12 to the position of blocking up; The machine 3 of blocking up is arranged on fixed frame 2 lower bevel, during work, by the second drive unit 33, drives the second cantilever 32 to be inclined upwardly and rotates to aperture position; Change bar manipulator 4 and be arranged on opening and disclose a machine 1 side-lower, rotate up and down and hydraulic clamp 25 opens and clamp to realize changing fine bar by the first translation dolly 21 translations, the second translation dolly 22, mechanical arm 23.
Fixed frame 2 is to install and support openings is disclosed the parts of a machine 1 and the machine 3 of blocking up, and below is provided with the face that is inclined upwardly and discloses a machine 1 for construction opening, and top is provided with one and dips down inclined-plane for the installation machine 3 of blocking up.
Opening is disclosed a machine 2 by the first spindle drum 11, the first cantilever 12, the first drive unit 13, the first adjusting rod 14, the first support device for hoisting 15, boring rod set 16 forms, while needing work, first drive unit 13 promotion the first cantilevers 12 rotate to an angle forward and arrive operating position, the drilling rod 161 that is hung in the boring rod set 16 on the first support device for hoisting 15 is aimed at fire door, described boring rod set 16 is by drilling rod 161, drill beam-and-rail 165, motor 163, chain 164 and drill machine 17 form, described drilling rod 161, motor 163, chain 164 is arranged on drill beam-and-rail 165, drilling rod 161 is High Rotation Speed under the effect of drill machine 17, and feeding motor 163 chain drive-belts 164 drag drill machine 17 slowly march forward to, after drilling furnace wall, drill machine 17 is return original position fast with drilling rod 131, complete the action of blow-on mouth, the first drive unit 13 drags the first cantilever 12 and rotates and return to position of readiness backward.Because of viscosity under the calcium carbide liquid state larger, poor fluidity, therefore come out of the stove, in process, need constantly with the steel fibre, to disclose stove eye water conservancy diversion, therefore after ending fire door, opening is disclosed a machine 1 and is returned to position of readiness, change drilling rod 161, load onto and disclose fine 162, by the first drive unit 13 driving arrangements to operating position, tapping pin 162 is aimed at the stove eye, feeding motor 163 high speed forwards, chain 164 drives to be disclosed fine 162 and enters fast in stove after certain stroke, 163 reversions of feeding motor, chain 164 drives are disclosed fine 162 and are return fast, back and forth for several times, until carbide liquid flows out stove fully, by the first drive unit 13, drive the first cantilever 12 to be retracted into position of readiness, change and disclose fine 162, load onto drilling rod 161, wait for blow-on mouth instruction next time.The first spindle drum 11, the first cantilever 12, the first adjusting rod 14 and the first support device for hoisting 15 form a set of quadric chain, each pole length of Rational choice, capable of regulating drill rod mechanism 16 translation operation tracks, and guarantee not with plug for outlet before object interfere, while boring rod set 16 is arranged on the first support device for hoisting 15 and boring rod set 16 can carry out the position adjustment along the waist cylindrical void on the first support device for hoisting 15, and described the first drive unit and the second drive unit are hydraulic cylinder or cylinder.
The machine 3 of blocking up is comprised of the second spindle drum 31, the second cantilever 32, the second drive unit 33, the second adjusting rod 34, the second support device for hoisting 35, spray gun 36.Calcium carbide has gone out stove need to block up operation the time, the second drive unit 33 rodless cavity oil-feeds promote the second cantilever 32 and rotate to an angle forward and arrive operating position, the spray gun 36 be hung on the second cantilever 32 is aimed at the stove eye, calcium carbide powder and particle fall in the gun barrel of spray gun 36 by gate, spray at a high speed along bore under the powerful promotion of compressed air, in spirt stove eye, continue the several seconds, until, after the stove eye fills up, the second drive unit 33 rod chamber oil-feeds drag the second cantilever 32 and rotate and return to position of readiness backward.The second spindle drum 31, the second cantilever 32, the second adjusting rod 34 and the second support device for hoisting 35 form a set of quadric chain, each pole length of Rational choice, capable of regulating spray gun running orbit, guarantee not with plug for outlet before object interfere.While spray gun 36 is arranged on the second support device for hoisting 35 and spray gun 36 can carry out the position adjustment along the waist cylindrical void on the second support device for hoisting 35.Be provided with several spiral yarn shaped guiding gutters at spray gun 36 leading portion inwalls, to guarantee the powder and the particle screw cylindrical that bore, advance the stove eye, prevent from dispersing, with the guarantee effect of blocking up.
Hydraulic pressure changes bar manipulator 4 and is comprised of trapped orbit base 41, the first power set 42, the first translation dolly 43, the second translation dolly 44, the second power set 48, swing arm 45, fascinate part 46 and clamp 47 etc.Change drilling rod 161(tapping pin) or 162 o'clock, the first power set 42 stretch out the first translation dolly 43 and move forward on track 41 and change the bar position, swing arm 45 is rotated up to operating angle by horizontal level under hydraulic cylinder 46 effects of fascinating, clamp 47 is becoming clamping by opening, clamp drilling rod 161(tapping pin) or 162, after fine bar and drill machine 17 unclamp, the second power set 48 are retracted, drag traversing support the second translation dolly 44 and drive swing arm 45, clamp 47 and drilling rod 161 or (tapping pin) 162 are whole traversing, make drilling rod 161 or (tapping pin) 162 heads break away from drill machine 17, swing arm 45 rotates back to horizontal level under part 46 effects of fascinating, first power set 42 retraction the first translation dollies 42 move to backward on track 41 puts the bar position, swing arm 45 is rotated down certain angle by horizontal level under part 46 effects of fascinating, clamp 47 is become and is opened by clamping, decontrol drilling rod 161 or (tapping pin) 162 to fine bridge 5, swing arm 45 is rotated to horizontal level, changing bar completes.Otherwise be the fine bar process that fills, the first power set, the second power set and the part that fascinates are hydraulic cylinder or cylinder.
Claims (6)
1. a furnace of calcium carbide automation discharging device is characterized in that: comprise that fixed frame, opening disclose a machine; Described opening is disclosed a machine and is comprised the first quadric chain of being arranged on fixed frame, the first drive unit of the first quadric chain power is provided and is arranged on the boring rod set on the first quadric chain.
2. furnace of calcium carbide automation discharging device according to claim 1, is characterized in that: also comprise Mutegun; Described Mutegun comprises the second quadric chain of being arranged on fixed frame, the second drive unit of the second quadric chain power is provided and is arranged on the spray gun on the second quadric chain, is filled with the calcium carbide particle for stifled eye in described spray gun.
3. furnace of calcium carbide automation discharging device according to claim 2, it is characterized in that: the front inner wall of described spray gun is provided with several spiral yarn shaped guiding gutters.
4. according to the described furnace of calcium carbide automation of claim 2 or 3 discharging device, it is characterized in that: also comprise be arranged on opening disclose a machine side lower part change bar manipulator and fine bridge; Described change bar manipulator comprise the trapped orbit base, be arranged on the first translation dolly of trapped orbit base top and for the first power set of driving the first translation moving of car, be arranged on the second translation dolly of the first translation dolly top and for driving the second power set of the second translation moving of car, be provided with swing arm on described the second translation dolly, one end of described swing arm is flexibly connected with the part that fascinates, the other end of described swing arm is provided with clamp, and the movement locus of described the first translation dolly and the second translation dolly is mutually vertical in same plane.
5. furnace of calcium carbide automation discharging device according to claim 4, it is characterized in that: described boring rod set comprises drilling rod, drill beam-and-rail, motor, chain and drill machine, described drill machine, drilling rod, motor, chain are arranged on the drill beam-and-rail, described drill machine drives the drilling rod rotation, described motor moves back and forth by chain drive drill machine, and described drill beam-and-rail is fixed in the movable end of the first quadric chain.
6. furnace of calcium carbide automation discharging device according to claim 5, it is characterized in that: described the first drive unit is hydraulic cylinder or cylinder, described motor is air motor or hydraulic motor; Described the second drive unit is hydraulic cylinder or cylinder; The described part that fascinates is hydraulic cylinder or cylinder; Described the first power set and the second power set are hydraulic cylinder or cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013201139703U CN203336974U (en) | 2013-03-13 | 2013-03-13 | Automated discharging device of calcium carbide furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013201139703U CN203336974U (en) | 2013-03-13 | 2013-03-13 | Automated discharging device of calcium carbide furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203336974U true CN203336974U (en) | 2013-12-11 |
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ID=49705644
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013201139703U Expired - Fee Related CN203336974U (en) | 2013-03-13 | 2013-03-13 | Automated discharging device of calcium carbide furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203336974U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105674752A (en) * | 2016-03-23 | 2016-06-15 | 中钢集团西安重机有限公司 | Tap-hole opening and plugging device for calcium carbide furnace |
| CN110332808A (en) * | 2019-08-06 | 2019-10-15 | 洛阳玉冶机械设备有限公司 | A kind of smelting furnace fire door opens block apparatus automatically |
-
2013
- 2013-03-13 CN CN2013201139703U patent/CN203336974U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105674752A (en) * | 2016-03-23 | 2016-06-15 | 中钢集团西安重机有限公司 | Tap-hole opening and plugging device for calcium carbide furnace |
| CN105674752B (en) * | 2016-03-23 | 2018-01-23 | 中钢集团西安重机有限公司 | A kind of furnace of calcium carbide opens stifled eye device |
| CN110332808A (en) * | 2019-08-06 | 2019-10-15 | 洛阳玉冶机械设备有限公司 | A kind of smelting furnace fire door opens block apparatus automatically |
| CN110332808B (en) * | 2019-08-06 | 2024-06-07 | 洛阳玉冶机械设备有限公司 | Automatic blocking opening device for furnace mouth of smelting furnace |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131211 Termination date: 20160313 |