A kind of furnace of calcium carbide manipulator
Technical field
The utility model relates generally to closed type calcium carbide furnace smelting equipment technical field, and specifically a kind of furnace of calcium carbide is mechanical
Hand.
Background technique
Currently, being also almost by manually grasping coming out of the stove in link on some newly-built and transformation closed calcium carbide furnace
Make.First furnace eye is burnt with arc burner, by 6-8 operators diameter 30mm or so round steel when approaching will burn
Or six stupefied steel break, until wait until flowing out calcium carbide, since liquid calcium carbide has biggish viscosity, generally require flushing and casting work
People's reaming hole repeatedly, to guarantee the lasting outflow of calcium carbide.Widened the view with electric arc over-burning device, furnace eye constantly upper can be lifted, and furnace bottom is caused to continue
It increases, electrode and power consumption increase, and What is more will lead to the melting loss of fire door, reduce the service life of furnace body.Manually stifled furnace eye behaviour
When making, the stifled depth is difficult to control.Stifled is excessively shallow, and fire door can overheat, and furnace wall brick, which is lined with, to be burned.If stifled is too deep,
It will lead to the generation for running eye accident again.And labor intensity is big when manual operations, and working environment is severe, very dangerous, steel
The material consumptions such as muscle, steel pipe, oxygen are also very big.
Utility model content
In view of the deficiencies in the prior art and defect, the utility model provides a kind of furnace of calcium carbide manipulator, realizes
Full-automatic mechanical operation replaces manual operation, completes to burn eye, pulling eye movement, reduces labor intensity, push calcium carbide furnace discharging automatic
The process of change.
In order to solve the above-mentioned technical problem, the utility model adopts the following technical solution: a kind of furnace of calcium carbide manipulator, special
Sign is: including vertical shift main body, being equipped with rotating mechanism in the vertical shift main body, hydraulic control is equipped on the rotating mechanism
Device, by swivel mount and vertical shift platform fixed hinge, the other end is by new line oil cylinder and indulges for described hydraulic control device one end
Platform fixed hinge is moved, is equipped in the vertical shift platform upper and grabs pricker device, the pricker device of grabbing includes rock drill, in the chisel
Rock machine side, which is equipped with, lengthens water jacket nut, and the lengthening water jacket nut is connected and fixed by lengthening bit shank with rock drill, described
It lengthens and is equipped with support sleeve in water jacket nut, the lengthening bit shank is by support sleeve axial restraint, in the lengthening water jacket nut one
End is equipped with expansion controlling ring-shaped insert, and the lengthening bit shank end close to support sleeve end is equipped with flexible gun barrel in the vertical shift platform lower at shape of threads,
The flexible gun barrel includes main armament pipe, and main armament pipe one end is connect with pulse valve, and the other end is connect with flexible gun tube, described
On main armament pipe close to pulse valve be equipped with material storing mechanism, main armament pipe lower part be equipped with telescopic oil cylinder, the telescopic oil cylinder with push away
Bar connection, the push rod are connect by push rod guide sleeve with flexible gun tube, and the flexible gun barrel grabs pricker device and driving mechanism company
It connects, in the driving mechanism and grabs equipped with rear limiter between pricker device, the pricker device of grabbing is connect with drilling rod, in the drilling rod
Middle position is equipped with the drill steel support connecting with vertical shift platform.
The lengthening bit shank, which is located at, as a further improvement of the utility model, lengthens water jacket nut interior.
The flexible gun tube end is equipped with big gun cap as a further improvement of the utility model,
The drill steel support includes heat-resistant antifriction support wheel and support shaft as a further improvement of the utility model,.
The vertical shift main body includes track as a further improvement of the utility model, is equipped with walking on the track
Trolley.
The rotating mechanism passes through bi-directional drive motor braking as a further improvement of the utility model,.
The telescopic oil cylinder is connect by telescopic oil cylinder support with main armament pipe as a further improvement of the utility model,.
Compared with prior art, the utility model has the beneficial effect that the control bonding machine by full hydraulic system
The design of tool structure, by manually-operated movement realize mechanization, operate it is more convenient, burn eye to cleaning fire door all movement by
Set of device is completed, reliable in action, per tour-people workload originally only needs-people can be completed, thorough liberation labour,
Reduce recruitment cost;Dangerous movement is completed by mechanical structure, and the operating environment for improving stokehold worker effectively prevents people
The security risk of work operation, improves the safety coefficient in production process;Drilling rod realizes full-automatic replacement, and sets on the support
Buffer unit is set, replacement can be completed in a few seconds, and tool can be with quick-replaceable, when substantially reducing replacement when safeguarding and producing
Between, by using spring buffer in the application, to make flexible increase, the rapid wear to reduce tool and equipment, greatly increase
The service life of tool realizes that full-automatic mechanical operation replaces manual operation, and completion widens the view, reaming hole, stifled eye, cleaning fire door are dynamic
Make, reduces labor intensity.
Detailed description of the invention
The utility model is further described with reference to the accompanying drawings and detailed description:
Fig. 1 is a kind of structural schematic diagram of furnace of calcium carbide manipulator of the utility model;
Fig. 2 is a kind of flexible gun barrel structural schematic diagram of furnace of calcium carbide manipulator of the utility model;
Fig. 3 grabs pricker apparatus structure schematic diagram for a kind of furnace of calcium carbide manipulator of the utility model.
In figure: limiter, 2 driving mechanisms, 3 flexible gun barrels, 31 pulse valves, 32 material storing mechanisms, 33 main armament pipes, 34 are stretched after 1
Pricker dress is grabbed in contracting cylinder support, 35 telescopic oil cylinders, 36 push rods, 37 push rod guide sleeves, 38 flexible gun tubes, 39 big gun caps, 4 vertical shift platforms, 5
It sets, 51 rock drills, 52 lengthening bit shanks, 53 lengthening water jacket nuts, 54 support sleeves, 55 expansion controlling ring-shaped inserts, 6 rotating mechanisms, 7 hydraulic controls dress
It sets, 71 new line oil cylinders, 72 swivel mounts, 8 bi-directional drive motors, 9 vertical shift main bodys, 92 tracks, 91 walking dollies, 10 drilling rods, 11 brills
Bar support, 12 support shafts, 13 support wheels.
Specific embodiment
In order to which the technical solution of the utility model and beneficial effect are more clearly understood, with reference to the accompanying drawing and it is embodied
The utility model is described in further detail in example, it should be understood that the specific embodiments described herein are only used for managing
The utility model is solved, is not used to limit the utility model, those of ordinary skill in the art are not before making creative work
Every other embodiment obtained is put, is fallen within the protection scope of the utility model.
Fig. 1 is a kind of structural schematic diagram of furnace of calcium carbide manipulator of the utility model;Including vertical shift main body 9, in the vertical shift
Main body 9 is equipped with rotating mechanism 6, and hydraulic control device 7, described 7 one end of hydraulic control device are equipped on the rotating mechanism 6
By swivel mount 72 and 4 fixed hinge of vertical shift platform, the other end is by new line oil cylinder 71 and 4 fixed hinge of vertical shift platform, in institute
It states 4 top of vertical shift platform and is equipped with and grab pricker device 5, be equipped with flexible gun barrel 3 in 4 lower part of vertical shift platform, the flexible gun barrel 3,
It grabs pricker device 5 to connect with driving mechanism 2, in the driving mechanism 2 and grab equipped with rear limiter 1 between pricker device 5, it is described to grab pricker
Device 5 is connect with drilling rod 10, and the drill steel support 11 connecting with vertical shift platform 4 is equipped in 10 middle position of drilling rod, described vertical
Moving main body 9 includes track 92, and walking dolly 91 is equipped on the track 92.The rotating mechanism 6 passes through bi-directional drive motor 8
Braking, the drill steel support 8 include heat-resistant antifriction support wheel 13 and support shaft 12.
Fig. 2 is a kind of flexible gun barrel structural schematic diagram of furnace of calcium carbide manipulator of the utility model, and the flexible gun barrel 3 includes
Main armament pipe 33, described 33 one end of main armament pipe are connect with pulse valve 31, and the other end is connect with flexible gun tube 38, in the main armament pipe 33
It is upper to be equipped with material storing mechanism 32 close to pulse valve 31, telescopic oil cylinder 35, the telescopic oil cylinder 35 are equipped in 33 lower part of main armament pipe
It is connect with push rod 36, the push rod 36 is connect by push rod guide sleeve 37 with flexible gun tube 38, and flexible 38 end of gun tube is set
There is big gun cap 39, the telescopic oil cylinder 35 is connect by telescopic oil cylinder support 34 with main armament pipe 33
Fig. 3 grabs pricker apparatus structure schematic diagram for a kind of furnace of calcium carbide manipulator of the utility model, and the pricker device 5 of grabbing includes
Rock drill 51 is equipped in 51 side of rock drill and lengthens water jacket nut 53, and the lengthening water jacket nut 53 is by lengthening bit shank
52 are connected and fixed with rock drill 51, and support sleeve 54 is equipped in the lengthening water jacket nut 53, and the lengthening bit shank 52 passes through branch
Support set axial restraint is equipped with expansion controlling ring-shaped insert 56 in described 53 one end of lengthening water jacket nut, the lengthening bit shank 52 close to 54 end of support sleeve
Shape of threads is held into, the lengthening bit shank 52, which is located at, to be lengthened inside water jacket nut 53,
In use, plug for outlet is burnt into first with arc burner horn-like, facilitate the outflow of calcium carbide, it later will mobile main body 9
Drive to the baffle of stokehold, adjust new line oil cylinder 102, by drilling rod 7 be aligned furnace in eye, starting feed mechanism 2 by rock drill 6 send to
Close at fire door, then start rock drill 6, open simultaneously cooling wind, after calcium carbide outflow, starts feed mechanism 5 for rock drill 6
It is retreated at the baffle of stokehold fastly, drilling rod 7 is removed.
Stifled eye is in use, insert hopper for stifled eye material in advance, when calcium carbide material is come out of the stove to post situation, by mobile platform
It drives to the baffle of stokehold, big gun cap is directed at eye in furnace by the adjustment big depth of beam of equipment, and 35 telescopic oil cylinders of starting push 36 push rods, pass through
37 push rod guide sleeves guiding, continues to press on 38 flexible gun tubes and 39 big gun caps is sent to close at fire door, then start 31 pulse valves, beat
Air pipe is opened, stifled eye material is sprayed and send the purpose intraocular to furnace, realization seals furnace eye.After stifled eye, pass through 35 flexible oil
Cylinder pulls 36 push rods, is oriented to by 37 push rod guide sleeves, pulls on 38 flexible gun tubes and 39 big gun caps are retracted under equipment crossbeam
Side, mobile platform are retreated to hiding parking stall, and so far blocking up eye movement work terminates.
It when grabbing drill steel, enters grab pricker working position in advance, the rotation of HYDRAULIC CONTROL SYSTEM rock drill drives and lengthens bit shank turn
It is dynamic, it screws in drill steel clamping and realizes the purpose picked up.After drawing pricker, enters and put pricker working position, HYDRAULIC CONTROL SYSTEM rock drill
Rotation drives and lengthens bit shank rotation, screws out the purpose that abjection is realized in drill steel clamping, retreats to hiding parking stall, so far draws pricker movement knot
Beam.
It is worth noting that, term " center ", "upper", "lower", "left", "right", " perpendicular in the description of the present invention,
Directly ", the orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, and is only
For ease of description the utility model and simplify description, rather than the device or element of indication or suggestion meaning must have it is specific
Orientation, be constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.In addition, term " the
One ", " second ", " third " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified
Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally
Connection;It can be mechanical connection, be also possible to be electrically connected;Can be directly connected, can also indirectly connected through an intermediary,
It can be the connection inside two elements.For the ordinary skill in the art, above-mentioned art can be understood with concrete condition
The concrete meaning of language in the present invention.