The utility model content
The purpose of this utility model is to provide a kind of fired brick automated production equipment, to improve the production efficiency of fired brick, alleviates workman's labour intensity, guarantees the safety of producing.
In order to reach above-mentioned purpose, solution of the present utility model is:
The fired brick automated production equipment, by the slitting conveying mechanism, cut blank conveying mechanism, collection blank conveying mechanism, marshalling conveying mechanism, code blank conveying mechanism and PLC controller (programmable logic controller (PLC)) formation; Front end and the extruder of slitting conveying mechanism join, the rear end of slitting conveying mechanism is installed and is cut blank conveying mechanism, one side of slitting conveying mechanism rear end is joined with the front end of collection blank conveying mechanism, the rear end of collection blank conveying mechanism joins with a side of marshalling conveying mechanism front end, and the rear end of marshalling conveying mechanism joins with the code blank conveying mechanism; The slitting conveying mechanism, cut on blank conveying mechanism, collection blank conveying mechanism, marshalling conveying mechanism and code blank conveying mechanism respectively sensor installation, the robot of tape code base fixture is also installed in code blank conveying mechanism top, each sensor is connected with the PLC controller with robot, and is controlled the slitting conveying mechanism, cuts blank conveying mechanism, collects blank conveying mechanism, organized into groups conveying mechanism, code blank conveying mechanism and robot work by the PLC controller.
Described slitting conveying mechanism comprises no-power drum, coder, the power load-transfer device, the slitting sensor, slitting steel wire and slitting motor, no-power drum is positioned at the front portion of slitting conveying mechanism, coder is arranged on no-power drum, the power load-transfer device is positioned at the rear portion of slitting conveying mechanism and is connected with no-power drum, one slitting sensor is installed on the slitting conveying mechanism, the slitting motor is arranged on the below of slitting conveying mechanism, the slitting steel wire is arranged on the slitting load-transfer device, the slitting steel wire is by the lifting of slitting driven by motor, coder, the slitting motor is connected with the PLC controller with the slitting sensor, the speed that coder gathers no-power drum feeds back to the PLC controller, the PLC controller is according to the speed of feedback adjustment power load-transfer device, on slitting sensor sensing slitting load-transfer device, the length of mud bar feeds back to the PLC controller, the PLC controller is controlled the lifting of slitting driven by motor slitting steel wire and is carried out the slitting operation.
The described blank conveying mechanism of cutting comprises and cuts the base motor, pushes away strip transmission mechanism, pushes away batten, cuts base frame, cutting base steel wire and cut the base sensor, cut the base motor and push away that strip transmission mechanism is relative collects the opposite side that blank conveying mechanism is arranged on slitting conveying mechanism rear end, pushing away batten is arranged on and pushes away on strip transmission mechanism, cutting the base motor drives and to push away batten do horizontal motion on the rear end of slitting conveying mechanism by pushing away strip transmission mechanism, cut the base installation of sensors in slitting conveying mechanism rear end, cutting the base frame is arranged between collection blank conveying mechanism and slitting conveying mechanism over against pushing away batten, cutting base steel wire is laid in to be cut on the base frame, cut the base motor and cut the base sensor and be connected with the PLC controller, cutting the base sensor sensing enters while cutting blank conveying mechanism signal is sent to the PLC controller to the mud bar, the PLC controller is controlled and is cut the base machine operation, by pushing away strip transmission mechanism, drive and to push away batten and push the mud bar to cutting base steel wire and cut the base operation.
Described collection blank conveying mechanism comprises collection base load-transfer device, the collection base is carried motor, conveyor elevator, lifting slider, lifting motor and collection base sensor, conveyor elevator is positioned at the front portion of collection blank conveying mechanism, conveyor elevator is arranged on lifting slider, conveyor elevator is driven and is carried out lift work by lifting motor with lifting slider, collection base load-transfer device is positioned at the rear portion of collection blank conveying mechanism, and after rising, conveyor elevator joins with it, collection base load-transfer device carries driven by motor to carry operation by the collection base, collection base installation of sensors is by collection base load-transfer device, collection base sensor is connected with the PLC controller, after collection base sensor sensing is cut base and is reached and estimate quantity, by the PLC controller, controlling the collection base carries driven by motor collection base load-transfer device to collect base conveying operation.
Described marshalling conveying mechanism comprises marshalling frame and marshalling load-transfer device, lifting cylinder, stops blanket, only base frame, steady base frame, turn over that base frame, whole base frame, left and right divide the base cylinder, push away the base frame, marshalling the first motor, marshalling the second motor, marshalling the 3rd motor, marshalling the 4th motor, marshalling the 5th motor, marshalling the first cylinder, marshalling the second cylinder, marshalling the 3rd cylinder, marshalling four-cylinder, marshalling the 5th cylinder, only base sensor and whole base sensor, the marshalling load-transfer device is arranged on the marshalling frame and by marshalling the first driven by motor and rotates, lifting cylinder interval is arranged on the leading portion of marshalling frame, and a side is connected with the collection blank conveying mechanism, and the lifting cylinder is by marshalling the second motor and marshalling the first cylinder drive rolling and oscilaltion, stop blanket and be arranged on the side of organizing into groups the frame leading portion, only base frame interval is arranged on the front end in marshalling frame stage casing, and only the base frame drives oscilaltion by marshalling the second cylinder, steady base frame be arranged on base frame only directly over, turn over base frame interval and be arranged on the rear end of organizing into groups the frame stage casing, turn over the base frame and drive rolling and oscilaltion by marshalling the 3rd motor and marshalling the 3rd cylinder, whole base frame interval is arranged on the front end of marshalling frame back segment, and drives lifting by the marshalling four-cylinder, minute base cylinder interval, left and right is arranged on the rear end of marshalling frame back segment, and is driven and rolled and oscilaltion by marshalling the 4th motor and marshalling the 5th cylinder, push away the base frame and be arranged on the top that the base cylinder is divided in left and right, and by marshalling the 5th driven by motor, only the corresponding only base frame of base sensor and whole base sensor and whole base frame are arranged on by the marshalling load-transfer device, only the base sensor is connected with the PLC controller with whole base sensor, the PLC controller is controlled marshalling the first motor, organize into groups the second motor, organize into groups the 3rd motor, organize into groups the 4th motor, organize into groups the 5th motor, organize into groups the first cylinder, organize into groups the second cylinder, organize into groups the 3rd cylinder, organize into groups four-cylinder and marshalling the 5th cylinder drive marshalling load-transfer device, the lifting cylinder, stop blanket, stop the base frame, steady base frame, turn over the base frame, whole base frame, left and right minute base cylinder and push away the coordination of base frame and organize into groups the conveying operation.
Described code blank conveying mechanism comprises a yard base load-transfer device, driver train and code base sensor, code base load-transfer device is driven by driver train, code base installation of sensors in the code blank conveying mechanism and with the PLC controller, the signal feedback that code base sensor will be sensed briquet is to the PLC controller, and PLC controller control carries out carrying work.
After adopting such scheme, when the utility model is used, by extruder, extrude the mud bar and enter the slitting conveying mechanism, on request the mud bar is cut into to equal length, the mud bar is delivered to and cuts blank conveying mechanism afterwards, again the mud bar is cut on request to the briquet of same thickness, afterwards briquet is delivered to the collection blank conveying mechanism, useless base is removed, then after collecting on request base, be delivered to the marshalling conveying mechanism, after the briquet collected is adjusted, and be delivered to a yard blank conveying mechanism, the briquet of grouping is delivered to the position of appointment, finally by robot, completes carrying work.
The specific embodiment
As shown in Figures 1 to 10, the fired brick automated production equipment that the utility model discloses, by slitting conveying mechanism 10, cut blank conveying mechanism 20, collection blank conveying mechanism 30, marshalling conveying mechanism 40, code blank conveying mechanism 50 and form with PLC controller (common member, not shown).
The front end of slitting conveying mechanism 10 and extruder (common member, not shown) join, the rear end of slitting conveying mechanism 10 is installed and is cut blank conveying mechanism 20, one side of slitting conveying mechanism 10 rear ends is joined with the front end of collection blank conveying mechanism 30, the rear end of collection blank conveying mechanism 30 joins with a side of marshalling conveying mechanism 40 front ends, and the rear end of marshalling conveying mechanism 40 joins with code blank conveying mechanism 50.Slitting conveying mechanism 10, cut on blank conveying mechanism 20, collection blank conveying mechanism 30, marshalling conveying mechanism 40 and code blank conveying mechanism 50 respectively sensor installation, the robot 60 of tape code base fixture 61 is also installed in code blank conveying mechanism 50 tops, each sensor is connected with the PLC controller with robot 60, and by the PLC controller control slitting conveying mechanism 10, cut blank conveying mechanism 20, collection blank conveying mechanism 30, marshalling conveying mechanism 40, code blank conveying mechanism 50 and robot 60 work.
Wherein, as shown in Figures 2 and 3, radical function is that on request size is cut into equal length by the mud bar to slitting conveying mechanism 10, and is delivered to next station.In this embodiment, slitting conveying mechanism 10 specifically can comprise no-power drum 11, coder 12, power load-transfer device 13, slitting sensor 14, slitting steel wire 15 and slitting motor 16, no-power drum 11 is positioned at the front portion of slitting conveying mechanism 10, coder 12 is arranged on no-power drum 11, power load-transfer device 13 is positioned at the rear portion of slitting conveying mechanism 10 and is connected with no-power drum 11, one slitting sensor 14 is installed on slitting conveying mechanism 10, slitting motor 16 is arranged on the below of slitting conveying mechanism 10, slitting steel wire 15 is arranged on slitting load-transfer device 13, slitting steel wire 15 drives lifting by slitting motor 16, coder 12, slitting motor 16 is connected with the PLC controller with slitting sensor 14.During work, the mud bar that extruder is extruded, drive no-power drum 11 and constantly be fed forward under the effect of friction force.Coder 12 under no-power drum 11 constantly gathers the speed of no-power drum 11, and feed back to the PLC controller, the PLC controller is according to the speed of the speed motivation of adjustment load-transfer device 13 of feedback, making it consistent with extruder speed carries the mud bar forward, and on the slitting sensor 14 induction slitting load-transfer devices 13 on slitting load-transfer device 13, the length of mud bar feeds back to the PLC controller, when the length of mud bar reaches the induction length of adjusting in advance, the PLC controller is controlled 16 drive slitting steel wire 15 liftings of slitting motor and is carried out the slitting operation, the mud bar is cut into to certain length, continue to carry the mud bar to next station.
Cut blank conveying mechanism 20 as shown in Figure 4 and Figure 5, radical function is that the mud bar is cut into to the same thickness briquet on request, then is delivered to next station.In this embodiment, cut blank conveying mechanism 20 comprise cut base motor 21, push away strip transmission mechanism 22, push away batten 23, cut base frame 24, cutting base steel wire 25 and cut the base sensor, cut base motor 21 and the opposite side that pushes away the relative collection of strip transmission mechanism 22 blank conveying mechanism 30 and be arranged on slitting conveying mechanism 10 rear ends, pushing away batten 23 is arranged on and pushes away on strip transmission mechanism 22, cutting base motor 21 drives and pushes away batten 23 do horizontal motion on the rear end of slitting conveying mechanism 21 by pushing away strip transmission mechanism 22, cut base sensor (common member, not shown) be arranged on slitting conveying mechanism 10 rear ends, cutting base frame 24 is arranged between collection blank conveying mechanism 30 and slitting conveying mechanism 10 over against pushing away batten 23, cutting base steel wire 25 is laid in to be cut on base frame 24, cut base motor 21 and cut the base sensor and be connected with the PLC controller, cutting the base sensor sensing enters while cutting blank conveying mechanism 20 signal is sent to the PLC controller to the mud bar, the PLC controller is controlled base motor 21 work of cutting, push away strip transmission mechanism 22 and carry out reciprocating action, drive pushes away batten 23 the mud bar is pushed toward cutting base frame 24 directions, by row's cutting base steel wire 25, the mud bar is extruded into to the fragment of brick of a piece equal thickness, complete and cut the base operation, then continue to be delivered to next station forward.
As shown in Figure 6 and Figure 7, radical function is by the removal of useless base to collection blank conveying mechanism 30, is delivered to next station after then collecting on request base.In this embodiment, collection blank conveying mechanism 30 comprises collection base load-transfer device 31, the collection base is carried motor 32, conveyor elevator 33, lifting slider 34, lifting motor 35 and collection base sensor 36, conveyor elevator 33 is positioned at the front portion of collection blank conveying mechanism 30, conveyor elevator 33 is arranged on lifting slider 34, conveyor elevator 33 is driven and is carried out lift work by lifting motor 35 with lifting slider 34, collection base load-transfer device 31 is positioned at the rear portion of collection blank conveying mechanism 30, and after rising, conveyor elevator 33 joins with it, collection base load-transfer device 31 is carried motor 32 to drive by the collection base and is carried operation, it is other that collection base sensor 36 is arranged on collection base load-transfer device 31, collection base sensor 36 is connected with the PLC controller.When the briquet of row's formed objects passes through conveyor elevator 33, if blank existing problems, by the space between conveyor elevator 33 height, waste material is removed, if blank is no problem, by lifting motor 35, drive lifting slider 34, briquet on conveyor elevator 33 is promoted to collection base load-transfer device 31 the same height, on this collection base load-transfer device 31, constantly accumulate base, when 36 inductions of collection base sensor, cut after base reaches expectation quantity and mean that collection base load-transfer device 31 collection are full, by the PLC controller, controlling the collection base carries motor 32 drive collection base load-transfer devices 31 to carry operation, the base integrated is delivered to next station together as unit.
As shown in Figure 8 and Figure 9, radical function is the distance of pulling open moulded pottery not yet put in a kiln to bake left and right and front and back to marshalling conveying mechanism 40, and packet transaction, so that robot transport and the requirement that meets sintering process.In this embodiment, marshalling conveying mechanism 40 comprises marshalling frame 41 and marshalling load-transfer device 42, lifting cylinder 43, stop blanket 44, stop base frame 45, steady base frame 46, turn over base frame 47, whole base frame 48, left and right minute base cylinder 49, push away base frame 410, organize into groups the first motor 411, organize into groups the second motor 412, organize into groups the 3rd motor 413, organize into groups the 4th motor 414, organize into groups the 5th motor 415, organize into groups the first cylinder 416, organize into groups the second cylinder 417, organize into groups the 3rd cylinder 418, organize into groups four-cylinder 419, organize into groups the 5th cylinder 420, stop base sensor and whole base sensor.Marshalling load-transfer device 42 is arranged on marshalling frame 41, and is driven and rotated by marshalling the first motor 411.For convenience of explanation, marshalling frame 41 is divided into leading portion, stage casing and back segment.Lifting cylinder 43 intervals are arranged on the leading portion of marshalling frame 41, and a side is connected with collection blank conveying mechanism 30, and lifting cylinder 43 is driven and rolled and oscilaltion by marshalling the second motor 412 and marshalling the first cylinder 416.Stop blanket 44 and be arranged on the side of marshalling frame 41 leading portions, prevent that briquet from crossing stroke.Only base frame 45 intervals are arranged on the front end in marshalling frame 41 stage casings, and only base frame 45 drives oscilaltion by marshalling the second cylinder 417, and the cut-off briquet advances.Steady base frame 46 be arranged on base frame 45 only directly over, prevent the briquet be cut off overturning.Turn over base frame 47 intervals and be arranged on the rear end of organizing into groups frame 41 stage casings, turn over base frame 47 and drive rolling and oscilaltion, the direction of switching briquet (porous brick) by marshalling the 3rd motor 413 and marshalling the 3rd cylinder 418.Whole base frame 48 intervals are arranged on the front end of marshalling frame 41 back segments, and do the jack-up action by the 419 drive liftings of marshalling four-cylinder, adjust the concordant of an assembly piece transverse end surface.Minute base cylinder 49 intervals, left and right are arranged on the rear end of marshalling frame 41 back segments, and are driven and rolled and oscilaltion by marshalling the 4th motor 414 and marshalling the 5th cylinder 420, adjust the distance between left and right of briquet.Push away base frame 410 and be arranged on the top of left and right minute base cylinder 49, and drive and push briquet by marshalling the 5th motor 415.Stop base sensor (common member, not shown) and whole base sensor (common member, not shown) correspondence stops base frame 45 and whole base frame 48 is arranged on marshalling load-transfer device 42 sides, only the base sensor is connected with the PLC controller with whole base sensor, the PLC controller is controlled marshalling the first motor 411, organize into groups the second motor 412, organize into groups the 3rd motor 413, organize into groups the 4th motor 414, organize into groups the 5th motor 415, organize into groups the first cylinder 416, organize into groups the second cylinder 417, organize into groups the 3rd cylinder 418, organize into groups four-cylinder 419 and marshalling the 5th cylinder 420 drive marshalling load-transfer devices 42, lifting cylinder 43, stop blanket 44, stop base frame 45, steady base frame 46, turn over base frame 47, whole base frame 48, left and right is divided base cylinder 49 and is pushed away 410 coordinations of base frame, organize into groups and carry operation.
When an assembly piece enters the leading portion of marshalling frame 41, lifting cylinder 43 and collection blank conveying mechanism 30 are at sustained height, organizing into groups the second motor 412 drive lifting cylinders 43 rotations is delivered to briquet to stop blanket 44, then organize into groups the first cylinder 416 and control 43 declines of lifting cylinder, briquet descends on marshalling load-transfer device 42 thereupon, has realized like this conversion of briquet throughput direction.Marshalling load-transfer device 42 drive briquets advance under the effect of marshalling the first motor 411, only the base sensor sensing is carried some briquets, the PLC controller is controlled marshalling the second cylinder 417 jack-up and is stopped base frame 45, make briquet stop, briquet leans on the crossbeam of steady base frame 46, prevents briquet overturning under the force of inertia effect.The briquet advanced enters into and turns over the base place, if porous brick, marshalling the 3rd cylinder 418 is controlled in the induction of PLC controller will turn over base frame 47 jack-up, organizing into groups the 3rd motor 413 drives and turns over base frame 47 and do 90 degree rotations, realize turning to of porous brick, to meet the requirement of sintering process, if solid brick is skipped this link.When whole base sensor sensing briquet arrives whole base frame 48 places, the PLC controller is controlled marshalling four-cylinder 419 by whole base frame 48 jack-up, and briquet is blocked, and constantly moves but organize into groups load-transfer device 42, guarantees that like this end face of an assembly piece is concordant.Then briquet is delivered to minute base place, left and right, left and right minute base cylinder 49 rises under the effect of marshalling the 5th cylinder 420, briquet climbs away marshalling load-transfer device 42 thereupon, by controlling several marshallings the 4th motor 414, successively stop, on minute base cylinder 49 of left and right, space out between the briquet left and right, facilitate the clamping carrying of fixture 61, then organize into groups the 5th cylinder 420 and control 49 declines of left and right minute base cylinder, briquet descends on marshalling load-transfer device 42, organizing into groups the 5th motor 415 drives and pushes away base frame 410 briquet is pushed to yard blank conveying mechanism 50, due to code blank conveying mechanism 50 speed of transmission with push away base partly transmit with certain speed poor, between before and after briquet, pull open identical distance.The briquet that finally will handle well is delivered to a yard base link.
As shown in figure 10, radical function is the fragment of brick of unit to be delivered to the position of appointment to code blank conveying mechanism 50, then is carried to kiln car by robot 60.In this embodiment, code blank conveying mechanism 50 comprises a yard base load-transfer device 51, driver train 52 and code base sensor (common member, not shown), code base load-transfer device 51 is driven by driver train 52, code base installation of sensors in code blank conveying mechanism 50 and with the PLC controller.The mud bar of the unit organized into groups is delivered to certain position by code base load-transfer device 51, code base sensor will be sensed the signal feedback of briquet to the PLC controller, PLC controller control 60 moves to target location automatically, by the code base fixture 61 on robot 60, complete grasping movement again, robot 60 is carried to kiln car by briquet automatically afterwards, enters next process.
The utility model slitting conveying mechanism 10, cut blank conveying mechanism 20, collection blank conveying mechanism 30, marshalling conveying mechanism 40, code blank conveying mechanism 50 and also can be other concrete structures with robot 60, as long as can realize corresponding function.
The utility model has the advantage of the complete full technological process that realizes slitting → cut base → minute base → code base, with time-code base link by robot automatically complete, mechanism's compactness, reasonable price.Market is extremely urgent to the demand of this equipment under this environment, and demand is large.
The utility model is under the prerequisite that guarantees the fired brick quality, utilize PLC controller coordinate slitting conveying mechanism 10, cut blank conveying mechanism 20, each cell operation such as collection blank conveying mechanism 30, marshalling conveying mechanism 40, code blank conveying mechanism 50, robot 60, by each sensor sensing material, and pass to the PLC controller, under the PLC controller is controlled, reach the purpose of automatic production.