CN105173659A - Green brick production system with full-automatic tail end robot assisting stacking function - Google Patents
Green brick production system with full-automatic tail end robot assisting stacking function Download PDFInfo
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- CN105173659A CN105173659A CN201510391219.3A CN201510391219A CN105173659A CN 105173659 A CN105173659 A CN 105173659A CN 201510391219 A CN201510391219 A CN 201510391219A CN 105173659 A CN105173659 A CN 105173659A
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Abstract
The invention discloses a green brick production system with a full-automatic tail end robot assisting stacking function. The green brick production system comprises a green brick receiving section, a first green brick intermission section, a second green brick intermission section, a first marshalling section, a second marshalling section and a center control system. According to the conveying way of the whole system, a common conveying flat belt, parallel-connected synchronous belt sets, a roller driving set and a movable pushing plate for pushing are involved. Marshalling and conveying precision of brick bodies on different stations of the system is ensured. Frequency control is adopted in the whole line, and it is ensured that the system can well adapt to different marshalling ways and meet different production requirements. According to the center control system, a multi-point PLC is adopted in cooperation with a liquid crystal display screen for touch operation, and adjustment of a running program and operation by workers are facilitated. The whole system is more intelligent and user-friendly due to the dynamic process display function of the system. The structural parameters and running parameters of the six parts of the whole green brick production system are in close fit, and marshalling and conveying of green bricks are completed under the coordinated control of the center control system and manual work.
Description
Technical field
The present invention relates to a kind of cutting is shaping after rule adobe of wetting be organized into the arrangement mode being suitable for robot end's holder, and wet base shaping for marshalling is operated to the full automaticity end robot assisted piling adobe production system of robot station, be applicable to the adobe production project of type end side tunnel Kiln in brick and tile manufacturing, brick body kind contains standard brick and porous brick.
Background technology
Current brick equipment emerges in an endless stream, and degree of automation is also more and more higher.From existing operational outfit on the market, main to two trend developments on brick body Automatic Code transportation technique: first, can the adobe of disposable crawl hundreds of block macromechanical code fortune machine, product operation part be in the air similar to row hang, floor tile body marshalling part also comparatively succinct; The second, adopt large heavy burden industrial carrying machine people as the robotization Automatic Code fortune machine of the clamping of end brick body, shifting tool, product main characteristics organizes into groups part on ground, and compact conformation is complicated, and brick body just completes all marshallings before by clamping displacement.
Above two kinds of products, only from capacity rating, are suitable substantially, but from the whole life cycle of product, full automaticity end robot assisted piling adobe production system comparatively than mechanical type adobe Automatic Code fortune machine advantage still clearly:
1, mechanical type adobe Automatic Code fortune machine complete machine is divided into aerial adobe crawl and movable part and ground marshalling part, aerial work part is owing to relating to large-scale truss structure, manufacture and comparatively bother, installing and also need large lifting equipment, also there is many difficult problems in the later period maintenance of equipment; And the whole working chain of robot automatic brick-blank code fortune machine all on the ground, therefore above problems are all easier to solve;
Although the mechanical type Automatic Code fortune machine operation part aloft of 2 present most of companies has installed more than a kind of security protection system additional, but wholely still used generation by the lift portion situation injuring equipment and staff by a crashing object of falling due to wearing and tearing, overall safety factor is lower; And robot starts adobe code fortune machine due to whole equipments and is all in ground, therefore reliably safer;
If 3, its adobe marshalling when designing of mechanical type adobe code fortune machine fixes, folder base is positioned at that to put base position be all fixing, cannot be adjusted by program, by contrast, robot Automatic Code base systematic variability is comparatively strong, can complete piling up of difformity and diverse location by adjusting robot program.
Like this.
The robot automation's adobe code fortune machine run on the market by inquiry, robot is adopt Kawasaki, Japan, motorman, Sweden ABB etc. mostly, and overall reliability is comparatively strong, and the factor affecting Whole Equipment stability mainly concentrates on brick body code and transports.And in this, in industry, product ubiquity basic function is various, lack details to hold, the high precision adobe marshalling square formation being adapted to robot manipulating task etc. some row problems cannot be provided for a long time, therefore, design a each workflow reasonableness can fusion, reliable stable product is imperative.
Summary of the invention
In order to overcome the deficiency in prior art and design, the invention provides that a kind of compact conformation, degree of automation are high, marshalling precision is high, the full automaticity end robot assisted piling adobe production system of stable and reliable operation.
The present invention is achieved through the following technical solutions:
Full automaticity end robot assisted piling adobe production system of the present invention, mainly for the automatic marshalling of adobe, forms the clamping adobe square formation accommodated in robot clamp clamping.Its marshalling chain be divided into connect billet, No. 1 treat billet, No. 2 treat billet, No. 1 marshalling section, No. 2 marshalling sections and central control system five part.
Connect the main function of billet and divide 3 points: the first, as the initial segment of code fortune machine, accept the adobe that blank cutter cutting is good; The second, the mud head not meeting adobe size cut out by blank cutter eliminates transmission zone face; 3rd, under blank cutter chopping crack conditions, the mud bar that cannot obtain normal cutting is rejected from transmission zone face.Therefore, connect billet body from function and can be divided into two parts again: the first, connect base transportation section; The second, inspection billet.Connecing two sections of belts in billet is all adopt variable-frequency motor as propulsion source, using fine pith Chain conveyer as transmission device.Width due to zone face can only carry the adobe of physical block number, therefore the mud head of base bar is from after blank cutter cuts, owing to carrying out to load-transfer device, and drop to and connect base load-transfer device head end and press close in the leakage base hole of blank cutter, and then be transported in extruder by downside belt conveyor and reprocess; And when the whole mud bar in front side is all damaged due to blank cutter chopping fracture, manual drive is positioned at the lifting cylinder on the downside of inspection billet, make that inspection billet zone face is whole to raise up, then front side carries the adobe of coming just with the first sample of mud, drops to downside load-transfer device and is transported to extruder and again process.
Treat that billet and No. 2 treat that the main function of billet is exactly that wet base bar cutting completed is organized into groups with the form that four is a group for No. 1, in the process due to marshalling, base bar is intermittent on transmission zone face to pause, and is therefore referred to as and treats billet.Both differences are that the type of transmission adopted has difference, and No. 1 what treat that billet adopts is common conveying flat rubber belting, and No. 2 are treated that billet adopts is the roller transmission group that can be elevated.Both adopt frequency control motor equally.Structure is equipped with photoelectric switch, two frequency control motors and two roller set transmission platform elevating control cylinders everywhere.By cooperation, completing adobe No. 1 first marshalling treating billet continues to move to No. 2 and treats on billet liftable roller set transmission platform, after do the commutation conveying of Lower Establishment.
The function of No. 1 marshalling section divides 4 points: the first, the adobe that No. 2, front side is treated on billet is done commutation transport; The second, for standard brick, group mud bar of side by side can be done by physical block number and divide into groups, the clamping square formation at stroke initial stage, for porous brick, can be by the adobe two pieces in group mud bar of side by side a unit do hole to hole to fall process, then form the initial square formation of clamping; 3rd, by stretched for clamping square formation row suitably apart from (with fragment of brick working direction for square formation line direction), on rear side of being convenient to, fixture clamping plate drop in brick battle array gap and press from both sides base; 4th, what No. 1 blank pushing machine was installed can also clamp square formation to adobe to blanket and carry out regular process.This fractional transmission mode comprises Timing Belt group in parallel and blank pushing machine pushes away base.This section be equipped with 3 toothed belt transmission groups control motors, 2 lift base cantilever shalving control cylinder, 2 gear base frame control cylinders, 2 points of base platform control cylinders and 2 blank pushing machines.For standard brick, this section can be equipped with 1 proximity switch, 6 photoelectric switchs, jointly completes adobe transport, adobe clamping square formation marshalling and square array seam formed together with the magnetite that puts in place on cylinder; For porous brick, this section can be equipped with 1 place's proximity switch, 7 place's photoelectric switchs, together with the magnetite that puts in place on cylinder jointly complete adobe transport, porous brick upset to falling, adobe clamping square formation marshalling and square array seam formed.
Front side has mainly been separated the adobe square formation clamping row gap and has divided trip gap in the mode of speed difference by the function of No. 2 marshalling sections, is convenient to leaking out when firing in Zhuan Tiyao road and cool.This segment structure is comparatively simple, is exactly the common platform band to band transfer module of a long distance, is equipped with frequency control motor, utilize with No. 2 blank pushing machines fast official post adobe clamping square formation often row adobe all produce the line-spacing being suitable for ventilating.Structure is settled 1 place's photoelectric switch, to form clamping square formation gap.
Central control system adopts multi-point PLC, and be equipped with LCDs touch control operation, be convenient to adjustment and the operative of running program, the dynamic flow Presentation Function of system also makes the more aobvious intellectuality of complete machine and hommization.
Advantage of the present invention:
1) total line structure is compact, and function perfects.Particularly No. 1 marshalling section, will turn over base, marshalling, integrate base, fortune base functional section, function is compact;
2) complete machine is mixed with various transmission pattern, avoids the long spacing of same toothed belt transmission group to transmit as far as possible, prevents the different in size of belt body, cannot unify tensioning;
3) divide base platform to adopt aluminium alloy extrusions, light structure, accurately can control the row seam of adobe;
4) organize into groups section and adopt two blank pushing machine, the transport that can complete adobe can ensure again to clamp the regular of square formation, decreases the length of sliver body.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Fig. 1 is full automaticity end robot assisted piling adobe production system schematic diagram.
Fig. 2 is No. 2 and treats billet roller portion structural representation.
Fig. 3 is that No. 1 each functional area structure of marshalling section divides schematic diagram.
Fig. 4 is No. 1 and No. 2 blank pushing machine structural representations.
Fig. 5 is that No. 1 marshalling section end divides base shelf structure schematic diagram.
Fig. 6 connects each functional area structure of billet to divide schematic diagram.
Ⅰ figure. Collect and Ⅱ. 1 for billet section Ⅲ. 2 for billet section Ⅳ. 1 marshalling Ⅴ. 2 marshalling Ⅵ. Instrument panel Ⅶ. Kiln Ⅷ. Handling robot b. roller group transmission station c. head end group d. synchronous belt transmission is intermediate group e. synchronous belt transmission is the end of the synchronous belt transmission group f. 1 push machine g. push machine 2 H point blank frame 1. Leakage slot 2. Collect and delivery period of control motor 3. Collect and section 4.1 for billet control motor control motor control motor 5.2 marshalling paragraphs 6. Conveyor belt 7. End group 8 E control motor synchronous belt transmission gear rack cylinder control 9. Group D control motor synchronous belt transmission among 10. 11. Pit frame control motor drive roller group 12. B control cylinder head end group C control motor synchronous belt transmission is 13. Lift cantilever rack cylinder 14. Control group wheel drive motor is controlled B 15. Roller group transmission platform B16. Lifting billet cantilever rack 17. 18 pit frame. The billet guard on the 19th. The blank frame, the rack cylinder control 21. The grey frame 22. Push rack cylinder control 23.1 24.2 number of billet machine control motor of machine control motor 25. The grey frame 26. Push rack cylinder control 27 points rack cylinder control 28. The bearing load of beam 29 points slab beam 30. Limit nylon tape 31. Test platform is to control the cylinder
Detailed description of the invention
As shown in FIG., after adobe is completed by blank cutter cutting, entered to connect billet I and run to No. 1 and treat on billet II.The mud head of every bar moulded pottery not yet put in a kiln to bake is due to the restriction of bandwidth, and directly fall in the bakie 1 connect on billet I after departing from blank cutter, bakie 1 lower ending opening is above the transport tape of downside, and the mud head dropped directly is transported in extruder by downside transport tape and reprocesses.When rupturing to front side blank cutter chopping, the adobe of pressing close to chopping place in the mud bar cut out cannot normally cutting, therefore long-living bad mud bar, at this moment, can stretch out by M/C inspection base platform control cylinder 31, raised up by whole transmission zone face, the bad mud bar therefore transmitted from before measurement runs the transport tape on the downside of so far fall into, and the mud fallen with front side is first with being transported to extruder reprocessing.The base transportation section that connects connecing billet I front end controls motor 2 and rear end and examines billet to control motor 3 be all ordinary three-phase synchronous, and zone face is in drive state always.
When adobe is delivered to intersection with No. 1 until billet II through connecing billet I, touch photoelectric switch herein and transmit, treat that billet II controls motor and drives for No. 1, and then adobe is transported on No. 1 zone face treating billet II, when touching next stage photoelectric switch, treat that billet II controls motor brake stall for No. 1, wait for that next mud bar touches photoelectricity, transmit and drive again.A rear mud bar conveying puts in place along with the mud bar arrival next stage photoelectric switch position started most, by that analogy, when Article 4 mud bar arrives initial photoelectric switch position, No. 1, the driving on the one hand that transmits of photoelectric switch treats that billet II controls motor 3, control No. 2 on the one hand and treat that the roller set transmission platform B control cylinder 11 of billet III stretches out, make whole roller set transmission platform B rise to No. 1, same front side and treat the height that billet II zone face is identical, and make roller set transmission platform B control motor 14 to drive, four moulded pottery not yet put in a kiln to bakes are transferred to No. 2 together and treat on billet III roller set transmission platform B thus.When the adobe of side arrives and is positioned at No. 2 proximity switch places outside billet III right overhead, switch transmits No. 2, Time delay control and treats that billet III roller set transmission platform B controls motor 14 stall, transmit Time delay control roller set transmission platform B control cylinder 11 simultaneously and shrink backhaul, whole roller set transmission platform B falls to original position, brick body also so that fallen No. 1 marshalling section IV head end toothed belt transmission group C zone face on.Roller set transmission platform B control cylinder 11 shrinks the backhaul magnetite that puts in place and transmits, and drive No. 1 control motor 12 of organizing into groups the head end toothed belt transmission group C of section IV, adobe is commutated and then carries toward subordinate.
When adobe arrives head end toothed belt transmission group C and the mid-ambles V belt translation group D junction of No. 1 marshalling section IV, the adobe of most head end touches photoelectric switch, and transmitting driving mid-ambles V belt translation group D control motor 9, and then adobe has been transported on mid-ambles V belt translation group D.Now, standard brick and porous brick adopt different type of transmission.For standard brick, turning over base frame 17 and turning over base frame and control motor 10 and do not have among mid-ambles V belt translation group D.When the adobe of physical block number runs to the initial optoelectronic position of No. 1 marshalling section IV, photoelectric switch is touched and transmits, head end toothed belt transmission group C controls motor 12 stall, lift base cantilever shalving 16 lifting under base cantilever shalving control cylinder 13 controls and kick up, the adobe of upside is departed from head end toothed belt transmission group C zone face.And the front side adobe mediated on toothed belt transmission group D continues the photoelectric switch position proceeding to mid-ambles V belt translation group D and end toothed belt transmission group E junction, touch photoelectric switch and transmit, drive the control motor 11 of head end toothed belt transmission group C, and console base cantilever shalving control cylinder 13 shrinks backhaul, make to lift base cantilever shalving 16 to keep in the center, adobe continues to run and repeats the flow process of first adobe.Synchronous signal drives the control motor 7 of end toothed belt transmission group E, and then the first batch adobe transfers on end toothed belt transmission group E, and gear base frame 18 place be always transported in the middle of end toothed belt transmission group E, and the photoelectric switch touched herein, transmit control motor 7 stall making end toothed belt transmission group E, and making gear base frame 18 control cylinder 8 shrink backhaul, gear base frame 18 rotates and declines.
The signal that sends of photoelectric switch at gear base frame 18 place makes the base frame control cylinder 22 that pushes away on No. 1 blank pushing machine F stretch out, and pushes away base frame 21 and declines, and connecing letter to base frame control cylinder 20 and stretch out simultaneously on No. 1 blank pushing machine F, rotates base frame and decline, undertaken regular by adobe both sides.Push away base frame control cylinder 22 magnetite that puts in place and transmit the control motor 23 of driving No. 1 blank pushing machine F, adobe is promoted to base frame 21 and proceeds on point base frame H always.Base frame is divided to be made up of a point base frame control cylinder 27, load-bearing beam 28, point base beam 29 and spacing nylon tape 30.When No. 1 blank pushing machine F run put the photoelectric switch place of trigger bit in its tracks in place time, transmit and make a point base frame control cylinder 27 shrink backhaul, be positioned at point base beam 29 that load-bearing beam 28 slides to carry adobe and be pulled and form certain row seam, be convenient to robot end's holder and fall folder base.The distance of base beam 29 movement is divided to be controlled by spacing nylon tape 30, to obtain suitable brickwork joint.
Point base frame control cylinder 27 backhaul magnetite that puts in place transmits, make No. 2 blank pushing machine G to push away stretching out base frame control cylinder 26 of base frame 25, base frame 25 is declined, after putting in place, magnetite transmits, and drives blank pushing machine to control motor 24, pushes away base frame 25 and push adobe and move ahead, when adobe arrives the intersection of point base frame H and No. 2 marshalling section V, touch photoelectric switch, transmit No. 2, driving marshalling section and control motor 5, adobe continues to move ahead in No. 2 marshalling sections.No. 2 to base machine G compared with No. 1 blank pushing machine F, except lack to base frame with to except base frame control cylinder, all the other structures are all identical.
Because No. 2 blank pushing machines and No. 2 organize into groups section V, to there is speed poor, runs to adobes in No. 2 marshalling sections V thus by uniform pull-out row seam, leaks out when to be convenient in kiln road brick body sintering and to cool.Adobe runs to first photoelectric switch position shake-up and transmits in No. 2 marshalling sections V, makes No. 2 to organize into groups sections and controls motor stallings.Now be on No. 2 marshalling sections V according to the existing two square brick bases of design.When cubic adobe all arrives in No. 2 marshalling sections V, the adobe of most head end just in time touches the photoelectric switch of extreme end, is in and treats that the robot of base position transmits, and starts folder base.
Whole process circulation is carried out.
Claims (6)
1. End the invention fully automatic robot assisted the pallet tile production systems involving Ⅰ. Collect and Ⅱ. 1 for billet section Ⅲ. 2 for billet section Ⅳ. 1 marshalling Ⅴ. 2 marshalling Ⅵ. Instrument panel Ⅶ. Kiln Ⅷ. Handling robot b. roller group transmission station c. head end group d. synchronous belt transmission is the middle group e. synchronous belt transmission is the end of the synchronous belt transmission group f. 1 push machine g. push machine 2 H point blank frame 1. Leakage slot 2. Collect and delivery period of control motor 3. Collect and section 4.1 for billet control motor control motor control motor 5.2 marshalling paragraphs 6. Conveyor belt 7. End group 8 E control motor synchronous belt transmission gear rack cylinder control 9. Group D control motor synchronous belt transmission among 10. 11. Pit frame control motor drive roller group 12. B control cylinder head end group C control motor synchronous belt transmission is 13. Lift cantilever rack cylinder 14. Control group wheel drive motor is controlled B 15. Roller group transmission platform B16. Lifting billet cantilever rack 17. 18 pit frame. The billet guard on the 19th. The blank frame, the rack cylinder control 21. The grey frame 22. Push rack cylinder control 23.1 24.2 number of billet machine control motor of machine control motor 25. The grey frame 26. Push rack cylinder control 27 points rack cylinder control 28. The bearing load of beam 29 points slab beam 30. Limit nylon tape 31. Test platform is to control the cylinder.
2. full automaticity end robot assisted piling adobe production system according to claim 1, it is characterized in that adopting frequency control motor completely, according to frequency speed governing to adapt to the brick output speed of the extruder of different model, piling effect can be transported to reach optimum adobe.
3. the full automaticity end robot assisted piling adobe production system according to right 1, is characterized in that being furnished with mechanical type all aluminium alloy pneumatic point of base platform, can separate the clamping gap required for robot end's fixture accurately.
4. the full automaticity end robot assisted piling adobe production system according to right 1, it is characterized in that stage casing adopts two adobe to push machine structure, not only can complete pushing of adobe, also with both sides to base function, keep box formation after ensureing adobe marshalling, the parallel connection realizing adobe synchronously transports, align and automatically to organize into groups with square formation formula.
5. the full automaticity end robot assisted piling adobe production system according to right 1, it is characterized in that the design of plane conveying and marshalling chain unit had both been applicable to double mud-bar and has transported and be also applicable to transporting of single mud bar, by means of only adjustment, robot control program just can carry out free conversion.
6. the full automaticity end robot assisted piling adobe production system according to right 1, it is characterized in that the design of plane conveying and marshalling chain unit had both been applicable to standard brick and has transported, also be applicable to transporting of porous brick, just can realize conversion by means of only simple institutional adjustment.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510391219.3A CN105173659A (en) | 2015-07-07 | 2015-07-07 | Green brick production system with full-automatic tail end robot assisting stacking function |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510391219.3A CN105173659A (en) | 2015-07-07 | 2015-07-07 | Green brick production system with full-automatic tail end robot assisting stacking function |
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| CN105173659A true CN105173659A (en) | 2015-12-23 |
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| CN101372286A (en) * | 2008-08-15 | 2009-02-25 | 山东矿机迈科建材机械有限公司 | Marshalling machine for transporting blank |
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| CN203306646U (en) * | 2013-02-22 | 2013-11-27 | 厦门思尔特机器人系统有限公司 | Automatic production device of sintered bricks |
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| CN203740175U (en) * | 2014-02-19 | 2014-07-30 | 吴占海 | Fully-automatic brick unloading baler |
| CN204150661U (en) * | 2014-09-30 | 2015-02-11 | 仙游县东方机械有限公司 | Base machine is turned in a kind of marshalling automatically |
-
2015
- 2015-07-07 CN CN201510391219.3A patent/CN105173659A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101372286A (en) * | 2008-08-15 | 2009-02-25 | 山东矿机迈科建材机械有限公司 | Marshalling machine for transporting blank |
| CN102774635A (en) * | 2012-06-21 | 2012-11-14 | 双鸭山东方墙材集团有限公司 | Automatic braiding machine |
| CN203306646U (en) * | 2013-02-22 | 2013-11-27 | 厦门思尔特机器人系统有限公司 | Automatic production device of sintered bricks |
| CN103754588A (en) * | 2014-01-20 | 2014-04-30 | 山东恒祥机械有限公司 | Automatic transporting and packing system |
| CN203740175U (en) * | 2014-02-19 | 2014-07-30 | 吴占海 | Fully-automatic brick unloading baler |
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Application publication date: 20151223 |