CN203305542U - Continuous compacting machine for brick tea - Google Patents

Continuous compacting machine for brick tea Download PDF

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Publication number
CN203305542U
CN203305542U CN2013202881673U CN201320288167U CN203305542U CN 203305542 U CN203305542 U CN 203305542U CN 2013202881673 U CN2013202881673 U CN 2013202881673U CN 201320288167 U CN201320288167 U CN 201320288167U CN 203305542 U CN203305542 U CN 203305542U
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CN
China
Prior art keywords
brick tea
charging box
pressing
chamber
driving
Prior art date
Application number
CN2013202881673U
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Chinese (zh)
Inventor
刘真华
Original Assignee
四川省雅安茶厂有限公司
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Application filed by 四川省雅安茶厂有限公司 filed Critical 四川省雅安茶厂有限公司
Priority to CN2013202881673U priority Critical patent/CN203305542U/en
Application granted granted Critical
Publication of CN203305542U publication Critical patent/CN203305542U/en

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Abstract

The utility model discloses a continuous compacting machine for brick tea, and belongs to the technical field of tea making equipment. The continuous compacting machine for the brick tea can continuously and automatically conduct brick tea producing and comprises a rack, a compacting box and a compaction driving mechanism provided with a compacting head. The continuous compacting machine for the brick tea further comprises a mechanical feeding mechanism arranged on the input opening of the compacting box, and a pre-tightening and shaping device arranged on the output opening of the compacting box. The mechanical feeding mechanism comprises a feeding box, a feeding box driving mechanism and an automatic control system. When tea bricks are compacted, tea raw materials are continuously fed into the compacting box through the mechanical feeding mechanism, are compacted and shaped in the compacting box through the compacting head of the compaction driving mechanism, and then are successively ejected into the pre-tightening and shaping device and a cooling and stress relieving device to be pre-tightened and cooled, and stress relieving is conducted, so that continuous production is achieved, and high-quality brick tea products are obtained.

Description

A kind of continuous press for brick tea
Technical field
The utility model relates to a kind of continuous press, especially relates to a kind of continuous press for brick tea, belongs to the tea prepn equipment technical field.
Background technology
In tealeaves compacting brick tea application, the user constantly increases the demand of the brick tea that is pressed into tealeaves, with respect to the brick tea processing industry, the process equipment of single and mini-batch production, can not need by satisfying the market far away, large-scale, high yield, high-quality, quantity-produced large-sized processing equipment, more and more receive the concern of tea machinery industry.
With the basic process principle of tealeaves compacting brick tea equipment, be: by the qualified tealeaves powder of operation processing preparation in early stage, be tea raw material, in the mould pressing-chamber, carry out machinery or hydraulic pressure compacting, make it to become the brick tea with definite shape, density.
At present domesticly become the process equipment of brick tea mainly by following components, to be formed successively from top to bottom the tealeaves press process: compacting oil cylinder a, four post press b, moved cross beam c, pressure head d, compacting die cavity e, ejection cylinder f etc., as shown in Figure 1.As can be seen from the figure, the various device of existing compacting brick tea is all four posts of employing or the hydraulic machinery of two posts, carries out the single or double compacting, then adopts the mould single stamped to produce.Qualified for guaranteeing the brick tea goods, must use many cover pressurize moulds, carry out follow-up pressurize, cooling, the technological process such as eliminate stress.The restriction that must be undertaken by plant equipment because this mould is large, while being loaded and unloaded, can't carry out the large scale goods continuously, large-scale production.
Due to the particularity of tealeaves compacting brick tea production and processing, after namely suppressing, without the cooling tealeaves adobe eliminated stress, do not discharge internal stress, make the product of suppressing have resilience.Because the resilience meeting of tealeaves causes the lax of compacted products, product design and inner lax variation, cause product quality to reduce and even scrap.For guaranteeing qualified products, must in the certain pressure environment, carry out cooling and shaping and eliminate stress, namely need to be in compacting die cavity or pressurize die cavity pressurize cooling, so just caused the restriction of equipment capacity output, can not form continuous production extensive, high-quality, high yield.
The utility model content
Technical problem to be solved in the utility model is: provide a kind of and can carry out continuously and automatically the continuous press for brick tea that the brick tea compacting is produced.
For solving the problems of the technologies described above the technical scheme adopted, be: a kind of continuous press for brick tea, comprise frame, pressing-chamber and the compacting driving mechanism that contains pressure head, described pressing-chamber and compacting driving mechanism being arranged on described frame along same longitudinal centre line order, described pressure head can move back and forth along described longitudinal centre line by the driving of described compacting driving mechanism in described pressing-chamber, described press also comprises mechanical loading mechanism and pretension shaping equipment, described pressing-chamber has a unlimited input port and a unlimited delivery outlet at least, described mechanical loading mechanism comprises charging box, charging box driving mechanism and automatic control system, described pretension shaping equipment is arranged on the delivery outlet of described pressing-chamber, the charging box of described mechanical loading mechanism, in reinforced process, by the described charging box driving mechanism of described automatic controlling system, moves to place, described pressing-chamber input port by described charging box.
Be further, described pretension shaping equipment consists of the square cylindrical shell that the cross sectional shape of a joint shape of cross section of both ends open and downtrodden described brick tea adapts, the length of described square pretension typing cylindrical shell is not less than the stack thickness of a compressing brick tea adobe, and described pretension shaping equipment is connected with the delivery outlet of described pressing-chamber by an end of opening wide.
The optimal way of such scheme is that the length and width size of described square pretension typing cylindrical shell cross section is slightly larger than the length and width size in described pressing-chamber cross section.
Be further, the two-way charging box structure of described charging box for being formed by two casings, two reinforced casings that form described two-way charging box structure are linked in sequence along the driving direction of described charging box driving mechanism; Described two the reinforced casings that are linked in sequence along in the reciprocating process of described driving direction, move to respectively on the input port of described pressing-chamber under described charging box driving mechanism drives.
The optimal way of such scheme is, described charging box driving mechanism comprises hydraulic drive cylinder and limiting and guiding device, described charging box moves in the process of input port of described pressing-chamber under described hydraulic drive cylinder effect, the spacing and guiding by described limiting and guiding device.
Be further, described limiting and guiding device comprises guide wheel and convex guide rail, described guide wheel is arranged on described charging box, described convex guide rail is arranged on described frame, and described limiting and guiding device is carried out spacing and guiding by described guide wheel and coordinating of described convex guide rail to the institute's charging box in movement.
Be further, described automatic control system comprises the location sender spare consisted of lead limit switch, and the lead limit switch that forms described location sender spare is arranged on described frame.
Be further, also be furnished with movable blank dividing plate at the place, input port of described pressing-chamber, in described brick tea pressing process, described blank dividing plate moves in the pretension shaping equipment with brick tea, and two adjacent brick tea adobes are separated.
The beneficial effects of the utility model are: because described continuous press not only comprises frame, pressing-chamber and contains the compacting driving mechanism of pressure head, also include the mechanical loading mechanism that is arranged on described pressing-chamber input port and be arranged in the pretension shaping equipment on described pressing-chamber delivery outlet, and described mechanical loading mechanism also comprises charging box, charging box driving mechanism and automatic control system.Like this, in the pressing process of carrying out described brick tea, not only can drive charging box by the described charging box driving mechanism of described automatic controlling system feeds in raw material automatically under the effect of compacting driving mechanism, and can be under the effect of described compacting driving mechanism, brick tea adobe that will be compressing in described pressing-chamber is sent in described pretension shaping equipment and is carried out the pretension typing, thereby make the compacting of brick tea produce continuous carrying out, and do not need as prior art, all to need to carry out artificial loading and unloading pressing-chamber after brick tea blank of every compacting.Not only reduce production cost, improved production efficiency, but also can just base can be because of resilience under the prerequisite of inefficacy subscription rate guaranteeing brick tea, the continuous compacting production of carrying out described brick tea adobe.
The accompanying drawing explanation
Fig. 1 is the structural representation of brick tea press in the utility model prior art;
Fig. 2 is the front view of a kind of continuous press for brick tea of the utility model;
Fig. 3 is the side view of Fig. 2;
Fig. 4 is the A-A cutaway view of Fig. 2;
Fig. 5 is the I section zoomed-in view of Fig. 2.
In figure, be labeled as: frame 1, pressing-chamber 2, compacting driving mechanism 3, pressure head 4, pretension shaping equipment 5, charging box 7, charging box driving mechanism 8, mechanical loading mechanism 9, hydraulic drive cylinder 10, limiting and guiding device 11, guide wheel 12, convex guide rail 13, location sender spare 14.
The specific embodiment
As Fig. 2, Fig. 3, Fig. 4 and a kind of brick tea that can carry out continuously and automatically that is the utility model provides shown in Figure 5, suppress the continuous press for brick tea of producing.Described continuous press comprises frame 1, pressing-chamber 2 and the compacting driving mechanism 3 that contains pressure head 4, described pressing-chamber 2 and compacting driving mechanism 3 being arranged on described frame 1 along same longitudinal centre line order, the driving of described pressure head 4 by described compacting driving mechanism 3 can move back and forth along described longitudinal centre line described pressing-chamber 2 is interior, described press also comprises mechanical loading mechanism 9 and pretension shaping equipment 5, described pressing-chamber 2 has a unlimited input port and a unlimited delivery outlet at least, described mechanical loading mechanism 9 comprises charging box 7, charging box driving mechanism 8 and automatic control system, described pretension shaping equipment 5 is arranged on the delivery outlet of described pressing-chamber 2, the charging box 7 of described mechanical loading mechanism 9, in reinforced process, by the described charging box driving mechanism 8 of described automatic controlling system, moves to described pressing-chamber 2 places, input ports by described charging box 7.
The course of work of described brick tea continuous press is, the tea raw material of first the pressed tea brick product being used adds in the outer described charging box 7 of frame 1, and move to described pressing-chamber 2 places, input ports by the described charging box 7 that the described charging box driving mechanism 8 of described automatic controlling system will accommodate tea raw material, then push compacting in described pressing-chamber 2 by the pressure head 4 of compacting driving mechanism 3; Described brick tea product after compressing, by the effect of described compacting driving mechanism 3 pressure heads 4, enters in described pretension shaping equipment 5 and carries out the pretension typing.
Because described continuous press not only comprises frame 1, pressing-chamber 2 and contains the compacting driving mechanism 3 of pressure head 4, also include the mechanical loading mechanism 9 be arranged on described pressing-chamber 2 input ports and be arranged in the pretension shaping equipment 5 on described pressing-chamber 2 delivery outlets, and described mechanical loading mechanism 9 also comprises charging box 7, charging box driving mechanism 8 and automatic control system.Like this, in the pressing process of carrying out described brick tea, not only can drive charging box 7 by the described charging box driving mechanism 8 of described automatic controlling system feeds in raw material automatically under the effect of compacting driving mechanism 3, and can be under the effect of described compacting driving mechanism 3, brick tea adobe that will be compressing in described pressing-chamber 2 is sent in described pretension shaping equipment 5 and is carried out the pretension typing, thereby the carrying out that the compacting production that makes brick tea can be continuous, and do not need as prior art, all to need to carry out artificial loading and unloading pressing-chamber after brick tea blank of every compacting.Not only reduce production cost, improved production efficiency, but also can just base can be because of resilience under the prerequisite of inefficacy subscription rate guaranteeing brick tea, the continuous compacting production of carrying out described brick tea adobe.
In above-mentioned embodiment, in order to guarantee the pretension fixed effect of brick tea adobe molded at the beginning of 5 pairs of pretension shaping equipments, being convenient to again described brick tea adobe can sequentially enter in described pretension shaping equipment 5, described pretension shaping equipment 5 consists of the square cylindrical shell that the cross sectional shape of a joint shape of cross section of both ends open and downtrodden described brick tea adapts, the length of described square pretension typing cylindrical shell is not less than the stack thickness of a compressing brick tea adobe, be generally the stack thickness of ten compressing brick tea adobes, described pretension shaping equipment 5 is connected with the delivery outlet of described pressing-chamber 2 by an end of opening wide, and the length and width size of described square pretension typing cylindrical shell cross section is slightly larger than the length and width size in described pressing-chamber 2 cross sections.
In order to improve output, meet the production requirement of continuously a large amount of outputs, the application also improves feeding structure on the basis of existing technology, to enhance productivity.It is improved to the two-way charging box structure of described charging box 7 for consisting of two casings, and two reinforced casings that form described two-way charging box structure are linked in sequence along the driving direction of described charging box driving mechanism 8; Described two the reinforced casings that are linked in sequence along in the reciprocating process of described driving direction, move to respectively on the input port of described pressing-chamber 2 under described charging box driving mechanism 8 drives; And described charging box driving mechanism 8 comprises hydraulic drive cylinder 10 and limiting and guiding device 11, described charging box 7 moves in the process of input port of described pressing-chamber 2 under 10 effects of described hydraulic drive cylinder, the spacing and guiding by described limiting and guiding device 11; Described limiting and guiding device 11 comprises guide wheel 12 and convex guide rail 13, described guide wheel 12 is arranged on described charging box 7, described convex guide rail 13 is arranged on described frame 1, and described limiting and guiding device 11 is carried out spacing and guiding by described guide wheel 12 and coordinating of described convex guide rail 13 to the institute's charging box 7 in movement; Described automatic control system comprises the location sender spare 14 consisted of lead limit switch, and the lead limit switch that forms described location sender spare 14 is arranged on described frame 1.
Entering successively the brick tea adobe of pretension shaping equipment 5, between the brick tea adobe that has particularly just entered pretension shaping equipment 5 and adjacent brick tea adobe, be easy to because the phase mutual interference affects the end face quality, in order to eliminate this impact, place, input port at described pressing-chamber 2 also is furnished with movable blank dividing plate, in described brick tea pressing process, described blank dividing plate moves in pretension shaping equipment 5 with brick tea, and two adjacent brick tea adobes are separated.

Claims (8)

1. continuous press for brick tea, comprise frame (1), pressing-chamber (2) and contain the compacting driving mechanism (3) of pressure head (4), described pressing-chamber (2) and compacting driving mechanism (3) being arranged on described frame (1) along same longitudinal centre line order, described pressure head (4) can move back and forth along described longitudinal centre line by the driving of described compacting driving mechanism (3) in described pressing-chamber (2), it is characterized in that: described press also comprises mechanical loading mechanism (9) and pretension shaping equipment (5), described pressing-chamber (2) has a unlimited input port and a unlimited delivery outlet at least, described mechanical loading mechanism (9) comprises charging box (7), charging box driving mechanism (8) and automatic control system, described pretension shaping equipment (5) is arranged on the delivery outlet of described pressing-chamber (2), the charging box (7) of described mechanical loading mechanism (9), in reinforced process, by the described charging box driving mechanism of described automatic controlling system (8), moves to place, described pressing-chamber (2) input port by described charging box (7).
2. a kind of continuous press for brick tea according to claim 1, it is characterized in that: described pretension shaping equipment (5) consists of the square cylindrical shell that the cross sectional shape of a joint shape of cross section of both ends open and downtrodden described brick tea adapts, the length of described square pretension typing cylindrical shell is not less than the stack thickness of a compressing brick tea adobe, and described pretension shaping equipment (5) is connected with the delivery outlet of described pressing-chamber (2) by an end of opening wide.
3. a kind of continuous press for brick tea according to claim 2 is characterized in that: the length and width size of described square pretension typing cylindrical shell cross section is slightly larger than the length and width size in described pressing-chamber (2) cross section.
4. a kind of continuous press for brick tea according to claim 1, it is characterized in that: the two-way charging box structure of described charging box (7) for being formed by two casings, two reinforced casings that form described two-way charging box structure are linked in sequence along the driving direction of described charging box driving mechanism (8); Described two the reinforced casings that are linked in sequence along in the reciprocating process of described driving direction, move to respectively on the input port of described pressing-chamber (2) under described charging box driving mechanism (8) drives.
5. a kind of continuous press for brick tea according to claim 4, it is characterized in that: described charging box driving mechanism (8) comprises hydraulic drive cylinder (10) and limiting and guiding device (11), described charging box (7) moves in the process of input port of described pressing-chamber (2) under described hydraulic drive cylinder (10) effect, the spacing and guiding by described limiting and guiding device (11).
6. a kind of continuous press for brick tea according to claim 5, it is characterized in that: described limiting and guiding device (11) comprises guide wheel (12) and convex guide rail (13), described guide wheel (12) is arranged on described charging box (7), it is upper that described convex guide rail (13) is arranged on described frame (1), and described limiting and guiding device (11) is carried out spacing and guiding by described guide wheel (12) and coordinating of described convex guide rail (13) to the institute's charging box (7) in movement.
7. a kind of continuous press for brick tea according to claim 1, it is characterized in that: described automatic control system comprises the location sender spare (14) consisted of lead limit switch, and the lead limit switch that forms described location sender spare (14) is arranged on described frame (1).
8. according to claim 1,2,3,4,5,6 or 7 described a kind of continuous press for brick tea, it is characterized in that: the place, input port at described pressing-chamber (2) also is furnished with movable blank dividing plate, in described brick tea pressing process, described blank dividing plate moves in pretension shaping equipment (5) with brick tea, and two adjacent brick tea adobes are separated.
CN2013202881673U 2013-05-24 2013-05-24 Continuous compacting machine for brick tea CN203305542U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2013202881673U CN203305542U (en) 2013-05-24 2013-05-24 Continuous compacting machine for brick tea

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2013202881673U CN203305542U (en) 2013-05-24 2013-05-24 Continuous compacting machine for brick tea

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CN203305542U true CN203305542U (en) 2013-11-27

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103240909A (en) * 2013-05-24 2013-08-14 四川省雅安茶厂有限公司 Continuous press for brick tea
CN103960383A (en) * 2014-05-15 2014-08-06 林清矫 Tea cake pressing machine for continuously pressing tea and pressing method of machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103240909A (en) * 2013-05-24 2013-08-14 四川省雅安茶厂有限公司 Continuous press for brick tea
CN103960383A (en) * 2014-05-15 2014-08-06 林清矫 Tea cake pressing machine for continuously pressing tea and pressing method of machine
CN103960383B (en) * 2014-05-15 2016-05-25 林清矫 Cooked flake wrapping machine and the cake of press method thereof of compacting tealeaves continuously

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C14 Grant of patent or utility model
GR01 Patent grant
C56 Change in the name or address of the patentee
CP03 Change of name, title or address

Address after: 625000, 1 agricultural park, Daxing Town, Yucheng District, Sichuan, Ya'an

Patentee after: Ya An Tea Factory Co., Ltd.

Address before: 625000, Ya'an agriculture hi tech ecological park, No. 1, Sichuan

Patentee before: Sichuan Ya'an Tea Factory Co., Ltd.

RGAV Abandon patent right to avoid regrant
AV01 Patent right actively abandoned

Granted publication date: 20131127

Effective date of abandoning: 20150819