CN103240909B - A kind of continuous press for brick tea - Google Patents
A kind of continuous press for brick tea Download PDFInfo
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- CN103240909B CN103240909B CN201310195987.2A CN201310195987A CN103240909B CN 103240909 B CN103240909 B CN 103240909B CN 201310195987 A CN201310195987 A CN 201310195987A CN 103240909 B CN103240909 B CN 103240909B
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- brick tea
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- pressing
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Abstract
The invention discloses a kind of continuous press for brick tea, belong to tea prepn equipment technical field.A kind of continuous press for brick tea that can carry out brick tea production is continuously and automatically provided.Described continuous press comprises frame, pressing-chamber and the compacting driving mechanism containing pressure head, also include the mechanical loading mechanism be arranged on described pressing-chamber input port and the pretension shaping equipment be arranged on described pressing-chamber delivery outlet, described mechanical loading mechanism also comprises charging box, charging box driving mechanism and automatic control system.When carrying out the compacting of described brick tea adobe, by mechanical loading mechanism continuous print to adding tea raw material in pressing-chamber, then after the pressure head by suppressing driving mechanism is compressing in pressing-chamber by tea raw material, successively head into pretension shaping equipment, cooling disappears and answers device carry out pretension sizing and cooling and eliminate stress, thus realize continuous seepage and obtain high-quality brick tea product.
Description
Technical field
The present invention relates to a kind of continuous press, especially relate to a kind of continuous press for brick tea, belong to tea prepn equipment technical field.
Background technology
In tealeaves compacting brick tea application, the demand of user to the brick tea be pressed into tealeaves constantly increases, relative to brick tea processing industry, the process equipment of single and mini-batch production, market demand can not be met far away, large-scale, high yield, high-quality, quantity-produced large-sized processing equipment, more and more receive the concern of tea machinery industry.
With the basic process principle of tealeaves compacting brick tea equipment be: qualified tealeaves powder and tea raw material are prepared in operation processing in early stage, in mould pressing-chamber, carry out machinery or hydraulic pressure compacting, make it to become the brick tea with definite shape, density.
Domesticly at present the process equipment of brick tea tealeaves press process is become to form primarily of following components successively from top to bottom: compacting oil cylinder a, four post press b, moved cross beam c, pressure head d, compacting die cavity e, ejection cylinder f etc., as shown in Figure 1.As can be seen from the figure, the various equipment of existing compacting brick tea are all the hydraulic machineries of four posts or two posts adopted, and carry out single or double compacting, then adopt mould single stamped to produce.Qualified for ensureing brick tea goods, many cover pressurize moulds must be used, technological processes such as carrying out follow-up pressurize, cool, eliminate stress.Because this mould is comparatively large, by the restriction must undertaken by plant equipment when loading and unloading, cannot carry out continuous, the large-scale production of large scale goods.
Due to the particularity of tealeaves compacting brick tea production and processing, without cooling the tealeaves adobe eliminated stress after namely suppressing, not discharging internal stress, making the product of compacting have resilience.Resilience due to tealeaves can cause the lax of compacted products, the lax change of product design and inside, causes product quality to reduce and even scraps.For ensureing qualified products, must in certain pressure environment, carry out cooling and shaping and eliminate stress, namely need pressurize cooling in compacting die cavity or pressurize die cavity, so just cause the restriction of equipment capacity output, extensive, high-quality, high yield continuous seepage can not be formed.
Summary of the invention
Technical problem to be solved by this invention is: provide a kind of continuous press for brick tea that can carry out brick tea compacting continuously and automatically and produce.
For solving the problems of the technologies described above adopted technical scheme be: a kind of continuous press for brick tea, comprise frame, pressing-chamber and the compacting driving mechanism containing pressure head, described pressing-chamber and compacting driving mechanism are arranged in described frame along same longitudinal centre line order, described pressure head can be moved back and forth along described longitudinal centre line by the driving of described compacting driving mechanism in described pressing-chamber, described press also comprises mechanical loading mechanism and pretension shaping equipment, described pressing-chamber at least has a unlimited input port and a unlimited delivery outlet, described mechanical loading mechanism comprises charging box, charging box driving mechanism and automatic control system, described pretension shaping equipment is arranged on the delivery outlet of described pressing-chamber, described charging box, in reinforced process, by charging box driving mechanism described in described automatic controlling system, is moved to described pressing-chamber input port place by the charging box of described mechanical loading mechanism.
Be further, the square cylindrical shell that described pretension shaping equipment is adapted by a joint shape of cross section for both ends open and the cross sectional shape of downtrodden described brick tea is formed, the length of described square pretension sizing cylindrical shell is not less than the superposition thickness of one piece of compressing brick tea adobe, and described pretension shaping equipment is connected with the delivery outlet of described pressing-chamber by the end opened wide.
The preferred embodiment of such scheme is, the length and width size of described square pretension sizing cylindrical shell cross section is slightly larger than the length and width size in described pressing-chamber cross section.
Further, described charging box is the two-way charging box structure be made up of two casings, and two the reinforced casings forming described two-way charging box structure are linked in sequence along the driving direction of described charging box driving mechanism; Described two the reinforced casings be linked in sequence along in the reciprocating process of described driving direction, move to respectively on the input port of described pressing-chamber under described charging box driving mechanism drives.
The preferred embodiment of such scheme is, described charging box driving mechanism comprises hydraulic drive cylinder and limiting and guiding device, described charging box moves in the process of the input port of described pressing-chamber under described hydraulic drive cylinder effect, the spacing and guiding by described limiting and guiding device.
Be further, described limiting and guiding device comprises guide wheel and convex guide rail, described guide wheel is arranged on described charging box, described convex guide rail is arranged in described frame, and described limiting and guiding device is carried out spacing and leads with coordinating of described convex guide rail to the institute's charging box in movement by described guide wheel.
Further, described automatic control system comprises the location sender part be made up of lead limit switch, and the lead limit switch forming described location sender part is arranged in described frame.
Further, be also furnished with movable blank dividing plate at the input port place of described pressing-chamber, in described brick tea pressing process, described blank dividing plate moves in pretension shaping equipment with brick tea, adjacent two pieces brick tea adobe is separated.
The invention has the beneficial effects as follows: because described continuous press not only comprises frame, pressing-chamber and the compacting driving mechanism containing pressure head, also include the mechanical loading mechanism be arranged on described pressing-chamber input port and the pretension shaping equipment be arranged on described pressing-chamber delivery outlet, and described mechanical loading mechanism also comprises charging box, charging box driving mechanism and automatic control system.Like this, in the pressing process of carrying out described brick tea, not only charging box can be driven to feed in raw material automatically under the effect of compacting driving mechanism by charging box driving mechanism described in described automatic controlling system, and can under the effect of described compacting driving mechanism, pretension sizing is carried out in pretension shaping equipment described in brick tea adobe compressing in described pressing-chamber being sent into, thus the compacting of brick tea production continuous print is carried out, and all need to carry out artificial handling pressing-chamber after not needing often to suppress one piece of brick tea blank as prior art.Not only reduce production cost, improve production efficiency, but also can ensure brick tea just base can not lose efficacy because of resilience subscription rate prerequisite under, the compacting that continuous print carries out described brick tea adobe is produced.
Accompanying drawing explanation
Fig. 1 is the structural representation of brick tea press in prior art of the present invention;
Fig. 2 is the front view of a kind of continuous press for brick tea of the present invention;
Fig. 3 is the side view of Fig. 2;
Fig. 4 is the A-A sectional view of Fig. 2;
Fig. 5 is the I portion zoomed-in view of Fig. 2.
Be labeled as in figure: frame 1, pressing-chamber 2, compacting driving mechanism 3, pressure head 4, pretension shaping equipment 5, charging box 7, charging box driving mechanism 8, mechanical loading mechanism 9, hydraulic drive cylinder 10, limiting and guiding device 11, guide wheel 12, convex guide rail 13, location sender part 14.
Detailed description of the invention
It is a kind of continuous press for brick tea that can carry out brick tea compacting continuously and automatically and produce provided by the invention as shown in Fig. 2, Fig. 3, Fig. 4 and Fig. 5.Described continuous press comprises frame 1, pressing-chamber 2 and the compacting driving mechanism 3 containing pressure head 4, described pressing-chamber 2 and compacting driving mechanism 3 are arranged in described frame 1 along same longitudinal centre line order, described pressure head 4 can be moved back and forth along described longitudinal centre line by the driving of described compacting driving mechanism 3 in described pressing-chamber 2, described press also comprises mechanical loading mechanism 9 and pretension shaping equipment 5, described pressing-chamber 2 at least has a unlimited input port and a unlimited delivery outlet, described mechanical loading mechanism 9 comprises charging box 7, charging box driving mechanism 8 and automatic control system, described pretension shaping equipment 5 is arranged on the delivery outlet of described pressing-chamber 2, described charging box 7, in reinforced process, by charging box driving mechanism 8 described in described automatic controlling system, is moved to described pressing-chamber 2 input port place by the charging box 7 of described mechanical loading mechanism 9.
The course of work of described brick tea continuous press is, first the tea raw material of pressed tea brick product is added in the described charging box 7 outside frame 1, and by charging box driving mechanism 8 described in described automatic controlling system, the described charging box 7 accommodating tea raw material is moved to described pressing-chamber 2 input port place, then push compacting in described pressing-chamber 2 by the pressure head 4 of compacting driving mechanism 3; Described brick tea product after compressing, by the effect of described compacting driving mechanism 3 pressure head 4, enters in described pretension shaping equipment 5 and carries out pretension sizing.
Because described continuous press not only comprises frame 1, pressing-chamber 2 and the compacting driving mechanism 3 containing pressure head 4, also include the mechanical loading mechanism 9 be arranged on described pressing-chamber 2 input port and the pretension shaping equipment 5 be arranged on described pressing-chamber 2 delivery outlet, and described mechanical loading mechanism 9 also comprises charging box 7, charging box driving mechanism 8 and automatic control system.Like this, in the pressing process of carrying out described brick tea, not only charging box 7 can be driven to feed in raw material automatically under the effect of compacting driving mechanism 3 by charging box driving mechanism 8 described in described automatic controlling system, and can under the effect of described compacting driving mechanism 3, pretension sizing is carried out in pretension shaping equipment 5 described in brick tea adobe compressing in described pressing-chamber 2 being sent into, thus the compacting of brick tea production can be carried out by continuous print, and all need to carry out artificial handling pressing-chamber after not needing often to suppress one piece of brick tea blank as prior art.Not only reduce production cost, improve production efficiency, but also can ensure brick tea just base can not lose efficacy because of resilience subscription rate prerequisite under, the compacting that continuous print carries out described brick tea adobe is produced.
In above-mentioned embodiment, in order to the pretension fixed effect of pretension shaping equipment 5 to just molded brick tea adobe can be ensured, being convenient to again described brick tea adobe can sequentially enter in described pretension shaping equipment 5, the square cylindrical shell that described pretension shaping equipment 5 is adapted by a joint shape of cross section for both ends open and the cross sectional shape of downtrodden described brick tea is formed, the length of described square pretension sizing cylindrical shell is not less than the superposition thickness of one piece of compressing brick tea adobe, be generally the superposition thickness of ten pieces of compressing brick tea adobes, described pretension shaping equipment 5 is connected with the delivery outlet of described pressing-chamber 2 by the end opened wide, and the length and width size of described square pretension sizing cylindrical shell cross section is slightly larger than the length and width size in described pressing-chamber 2 cross section.
In order to improve output, meet continuously the production requirement of a large amount of output, the application also improves feeding structure on the basis of existing technology, to enhance productivity.It is improved to described charging box 7 is the two-way charging box structure be made up of two casings, and two the reinforced casings forming described two-way charging box structure are linked in sequence along the driving direction of described charging box driving mechanism 8; Described two the reinforced casings be linked in sequence along in the reciprocating process of described driving direction, move on the input port of described pressing-chamber 2 respectively under described charging box driving mechanism 8 drives; And described charging box driving mechanism 8 comprises hydraulic drive cylinder 10 and limiting and guiding device 11, described charging box 7 moves in the process of the input port of described pressing-chamber 2 under described hydraulic drive cylinder 10 acts on, the spacing and guiding by described limiting and guiding device 11; Described limiting and guiding device 11 comprises guide wheel 12 and convex guide rail 13, described guide wheel 12 is arranged on described charging box 7, described convex guide rail 13 is arranged in described frame 1, and described limiting and guiding device 11 is carried out spacing and leads with coordinating of described convex guide rail 13 to the institute's charging box 7 in movement by described guide wheel 12; Described automatic control system comprises the location sender part 14 be made up of lead limit switch, and the lead limit switch forming described location sender part 14 is arranged in described frame 1.
Entering the brick tea adobe of pretension shaping equipment 5 successively, particularly just enter between the brick tea adobe of pretension shaping equipment 5 and adjacent brick tea adobe and be easy to affect end face quality owing to mutually disturbing, in order to eliminate this impact, movable blank dividing plate is also furnished with at the input port place of described pressing-chamber 2, in described brick tea pressing process, described blank dividing plate moves in pretension shaping equipment 5 with brick tea, adjacent two pieces brick tea adobe is separated.
Claims (8)
1. the continuous press for brick tea, comprise frame (1), pressing-chamber (2) and the compacting driving mechanism (3) containing pressure head (4), described pressing-chamber (2) and compacting driving mechanism (3) are arranged in described frame (1) along same longitudinal centre line order, described pressure head (4) can be moved back and forth along described longitudinal centre line by the driving of described compacting driving mechanism (3) in described pressing-chamber (2), it is characterized in that: described press also comprises mechanical loading mechanism (9) and pretension shaping equipment (5), described pressing-chamber (2) at least has a unlimited input port and a unlimited delivery outlet, described mechanical loading mechanism (9) comprises charging box (7), charging box driving mechanism (8) and automatic control system, described pretension shaping equipment (5) is arranged on the delivery outlet of described pressing-chamber (2), the charging box (7) of described mechanical loading mechanism (9) is in reinforced process, by charging box driving mechanism (8) described in described automatic controlling system, described charging box (7) is moved to described pressing-chamber (2) input port place.
2. a kind of continuous press for brick tea according to claim 1, it is characterized in that: described pretension shaping equipment (5) is made up of a joint shape of cross section for both ends open and the square pretension that adapts of the cross sectional shape of downtrodden described brick tea cylindrical shell of shaping, the length of described square pretension sizing cylindrical shell is not less than the thickness of one piece of compressing brick tea adobe, and described pretension shaping equipment (5) is connected with the delivery outlet of described pressing-chamber (2) by the end opened wide.
3. a kind of continuous press for brick tea according to claim 2, is characterized in that: the length and width size of described square pretension sizing cylindrical shell cross section is slightly larger than the length and width size in described pressing-chamber (2) cross section.
4. a kind of continuous press for brick tea according to claim 1, it is characterized in that: described charging box (7) is the two-way charging box structure be made up of two casings, two the reinforced casings forming described two-way charging box structure are linked in sequence along the driving direction of described charging box driving mechanism (8); Described two the reinforced casings be linked in sequence along in the reciprocating process of described driving direction, move to respectively on the input port of described pressing-chamber (2) under described charging box driving mechanism (8) drives.
5. a kind of continuous press for brick tea according to claim 4, it is characterized in that: described charging box driving mechanism (8) comprises hydraulic drive cylinder (10) and limiting and guiding device (11), described charging box (7) moves in the process of the input port of described pressing-chamber (2) under described hydraulic drive cylinder (10) effect, the spacing and guiding by described limiting and guiding device (11).
6. a kind of continuous press for brick tea according to claim 5, it is characterized in that: described limiting and guiding device (11) comprises guide wheel (12) and convex guide rail (13), described guide wheel (12) is arranged on described charging box (7), described convex guide rail (13) is arranged in described frame (1), and described limiting and guiding device (11) is carried out spacing and leads with coordinating of described convex guide rail (13) to institute's charging box (7) in movement by described guide wheel (12).
7. a kind of continuous press for brick tea according to claim 1, it is characterized in that: described automatic control system comprises location sender part (14) be made up of lead limit switch, the lead limit switch forming described location sender part (14) is arranged in described frame (1).
8. a kind of continuous press for brick tea according to claim 1,2,3,4,5,6 or 7, it is characterized in that: be also furnished with movable blank dividing plate at the input port place of described pressing-chamber (2), in described brick tea pressing process, described blank dividing plate moves in pretension shaping equipment (5) with brick tea, adjacent two pieces brick tea adobe is separated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310195987.2A CN103240909B (en) | 2013-05-24 | 2013-05-24 | A kind of continuous press for brick tea |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310195987.2A CN103240909B (en) | 2013-05-24 | 2013-05-24 | A kind of continuous press for brick tea |
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| CN103240909A CN103240909A (en) | 2013-08-14 |
| CN103240909B true CN103240909B (en) | 2015-08-19 |
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| CN201310195987.2A Active CN103240909B (en) | 2013-05-24 | 2013-05-24 | A kind of continuous press for brick tea |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104441739B (en) * | 2014-12-31 | 2017-08-25 | 浙江宏业装备科技有限公司 | The feeding compacting component of mushroom kind baling press |
| CN109938118A (en) * | 2019-03-13 | 2019-06-28 | 麦凎锋 | A kind of light-duty convenient pneumatic type brick tea preparation facilities |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201286317Y (en) * | 2008-10-29 | 2009-08-12 | 湖南省白沙溪茶厂有限责任公司 | Mold for pressing compressed black tea |
| CN201528636U (en) * | 2009-05-18 | 2010-07-21 | 郭新建 | Rotary continuous shaper for compressed tea |
| CN102356783B (en) * | 2011-09-29 | 2013-01-09 | 广西梧州茂圣茶业有限公司 | Semi-automatic tea cake press and tea cake pressing process |
| CN202566167U (en) * | 2012-04-13 | 2012-12-05 | 信阳市华阳工贸有限公司 | Automatic feed trolley device of tea frying machine |
| CN202664148U (en) * | 2012-06-12 | 2013-01-16 | 湖北明达机械设备有限公司 | Full-automatic linear tea brick production line |
| CN202618182U (en) * | 2012-06-19 | 2012-12-26 | 湖南省临湘永巨茶业有限公司 | Through upper-pressing lower-discharging tea block mould capable of producing a plurality of blocks once |
| CN202773985U (en) * | 2012-10-15 | 2013-03-13 | 乔梁 | Tea leaf compacting mould |
| CN203305542U (en) * | 2013-05-24 | 2013-11-27 | 四川省雅安茶厂有限公司 | Continuous compacting machine for brick tea |
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Address after: 625000, 1 agricultural park, Daxing Town, Yucheng District, Sichuan, Ya'an Applicant after: Ya An Tea Factory Co., Ltd. Address before: 625000, Ya'an agriculture hi tech ecological park, No. 1, Sichuan Applicant before: Sichuan Ya'an Tea Factory Co., Ltd. |
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