CN203253428U - 生产阻垢、分散聚合物的多釜加料全自动生产系统 - Google Patents
生产阻垢、分散聚合物的多釜加料全自动生产系统 Download PDFInfo
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- CN203253428U CN203253428U CN 201320152862 CN201320152862U CN203253428U CN 203253428 U CN203253428 U CN 203253428U CN 201320152862 CN201320152862 CN 201320152862 CN 201320152862 U CN201320152862 U CN 201320152862U CN 203253428 U CN203253428 U CN 203253428U
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- 238000006243 chemical reaction Methods 0.000 claims abstract description 37
- 238000003756 stirring Methods 0.000 claims description 12
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- 239000003638 reducing agent Substances 0.000 claims description 4
- 241000143392 Oar Species 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 10
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- 125000003178 carboxy group Chemical group 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Abstract
一种生产阻垢、分散聚合物的多釜加料全自动生产系统，包括两个一级反应釜、一个二级反应釜；其中两个一级反应釜的出料管均与计量泵进料管连接，所述计量泵的出料管分别与二级反应釜顶部的第一滴料管、第二滴料管连接，所述一级反应釜、二级反应釜顶部均设有加料口，各加料口通过加料管与加料总管连接。本实用新型具有连续生产、效率高、质量均一性好等优点。反应釜釜体强度和安全性高；釜体内部的螺旋状电加热器能对物料均匀加热，釜体底部的温度计，可随时观察反应釜内物料温度，夹套层内充有循环水，可以维持釜内反应温度不变，搅拌叶片与釜体内侧壁配合良好，搅拌叶片边缘的扰流孔能让物料均匀搅拌，使物料在最佳反应条件下进行聚合反应。
Description
生产阻垢、分散聚合物的多釜加料全自动生产系统
技术领域
[0001] 本实用新型涉及一种化工生产装置，尤其是涉及一种生产阻垢、分散聚合物的多釜加料全自动生产系统。
背景技术
[0002] 阻垢分散剂是含有羧基、羟基、酯基、酰胺基、磺酸基等官能团的一类水处理剂。阻垢分散剂可以有效抑制水垢的形成，分散颗粒物和腐蚀产物。目前，单剂大多被共聚复合产物所取代，即同时使用两种或两种以上的阻垢剂聚合，利用其协同效应，提高药剂的使用效率。现有阻垢分散剂大多采用单个反应釜生产，存在效率较低、成本较高、质量均一性差的缺点。
发明内容
[0003] 本实用新型的目的是提供一种生产阻垢、分散聚合物的多釜加料全自动生产系统，以改善现有阻垢分散剂大多采用单釜生产、效率低下、成本较高、质量均一性差等技术问题。
[0004] 本实用新型主要是通过下述技术方案解决上述技术问题的:一种生产阻垢、分散聚合物的多釜加料全自动生产系统，包括两个一级反应釜、一个二级反应釜；其中两个一级反应釜的出料管均与计量泵进料管连接，所述计量泵的出料管分别与二级反应釜顶部的第一滴料管、第二滴料管连接，所述一级反应釜、二级反应釜顶部均设有加料口，各加料口通过加料管与加料总管连接。
[0005] 作为优选，所述一级反应釜、二级反应釜均包括釜体；所述釜体由内层釜壁和外层釜壁构成，内层釜壁和外层釜壁之间形成夹套层；釜体上部还设置有排气管，釜体底部设置有出料管，釜体内部设置有螺旋状的电加热管；釜体顶部设置有减速器，减速器顶部设有电动机，电动机输出轴与减速器输入轴连接，减速器输出轴与爸体内的垂直转轴连接，垂直转轴上设置有多组桨式搅拌叶片，转轴底部设置有一组推进式搅拌叶片，搅拌叶片边缘设置有扰流孔；釜体侧面设置有压力警报器、冷却水进水管、冷却水出水管，釜体底部设置有温度计。
[0006] 本实用新型具有连续生产、效率高、质量均一性好等优点。反应釜釜体采用双层釜壁结构，釜体强度和安全性大大提高；釜体内部的螺旋状电加热器能对物料均匀加热，釜体底部的温度计，可随时观察反应釜内物料温度，夹套层内充有循环水，可以维持釜内反应温度不变，搅拌叶片与釜体内侧壁配合良好，搅拌叶片边缘的扰流孔能让物料均匀搅拌，使物料在最佳反应条件下进行聚合反应。本实用新型很好的改善了现有阻垢分散剂生产中的不足，具有很好的实用价值和推广价值。
附图说明
[0007] 图1是本实用新型的结构示意图；[0008] 图2是本实用新型二级反应釜的结构示意图。
具体实施方式
[0009] 下面结合附图和具体实施方式，对本实用新型的技术方案作进一步具体的说明。图1是本实用新型的结构示意图，图2是本实用新型二级反应釜的结构示意图。由图可知，该生产阻垢、分散聚合物的多釜加料全自动生产系统，包括两个一级反应釜1、一个二级反应釜2。
[0010] 其一级反应釜1、二级反应釜2均包括釜体3、搅拌系统4 ;所述釜体3由内层釜壁31和外层釜壁32构成，内层釜壁31和外层釜壁32之间形成夹套层30 ;釜体3上部设置有加料口 33、排气管34，所有料口 33通过加料管11与加料总管12连接。釜体3底部设置有出料管35，釜体3内部设置有螺旋状的电加热管36 ;釜体3顶部设置有减速机42 ;减速机42顶部设置有电动机41，电动机41输出轴与减速器42输入轴连接，减速器42输出轴与转轴43连接，转轴43上设置有桨式搅拌器44，转轴43底部设置有推进式搅拌器45，搅拌器44,45上均设置有搅拌叶片46，搅拌叶片46边缘设置有扰流孔47。釜体3侧面设置有压力警报器5、冷却水进水管6、冷却水出水管7，釜体3底部设置有温度计8。
[0011] 两个一级反应釜I的出料管35均与计量泵9进料管连接，计量泵9的出料管分别与二级反应釜2顶部的第一滴料管21和第二滴料管22连接。
[0012] 该生产阻垢、分散聚合物的多釜加料全自动生产系统工作时，物料分别送入两个以及反应釜I内进行反应，反应的产物经由出料管35和计量泵9滴入二级反应釜2，并于二级反应釜2内的物料进行加热搅拌聚合，一级、二级反应釜内的螺旋状电加热器36和釜体31夹套层30内的循环水能使反应釜内的温度控制在合适的范围，使各反应釜处在最佳的工作状态连续运行。
[0013] 温度计8和压力报警器5还可以与控制器连接，以便实时对电加热管36、电动机41、计量泵9进行远程、自动化控制。
[0014] 最后，应当指出，以上具体实施方式仅是本实用新型较有代表性的例子。显然，本实用新型不限于上述具体实施方式，还可以有许多变形。凡是依据本实用新型的技术实质对以上具体实施方式所作的任何简单修改、等同变化与修饰，均应认为属于本实用新型的保护范围。
Claims (2)
1.一种生产阻垢、分散聚合物的多釜加料全自动生产系统，包括两个一级反应釜、一个二级反应釜，其特征是所述一级反应釜的出料管均与计量泵进料管连接，所述计量泵的出料管分别与二级反应釜顶部的第一滴料管、第二滴料管连接，所述一级反应釜、二级反应釜顶部均设有加料口，各加料口通过加料管与加料总管连接。
2.根据权利要求1所述的生产阻垢、分散聚合物的多釜加料全自动生产系统，其特征是所述一级反应釜、二级反应釜均包括釜体；所述釜体由内层釜壁和外层釜壁构成，内层釜壁和外层釜壁之间形成夹套层；釜体上部还设置有排气管，釜体底部设置有出料管，釜体内部设置有螺旋状的电加热管；釜体顶部设置有减速器，减速器顶部设有电动机，电动机输出轴与减速器输入轴连接，减速器输出轴与釜体内的垂直转轴连接，垂直转轴上设置有多组桨式搅拌叶片，转轴底部设置有一组推进式搅拌叶片，搅拌叶片边缘设置有扰流孔；釜体侧面设置有压力警报器、冷却水进水管、冷却水出水管，釜体底部设置有温度计。
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105312018A (zh) * | 2014-07-31 | 2016-02-10 | 沣田宝农业科技有限公司 | 全智能变温螯合反应釜 |
| CN105381776A (zh) * | 2015-12-17 | 2016-03-09 | 常熟市水处理助剂厂有限公司 | 一种可控温度型缓蚀阻垢剂制备用反应釜 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105312018A (zh) * | 2014-07-31 | 2016-02-10 | 沣田宝农业科技有限公司 | 全智能变温螯合反应釜 |
| CN105381776A (zh) * | 2015-12-17 | 2016-03-09 | 常熟市水处理助剂厂有限公司 | 一种可控温度型缓蚀阻垢剂制备用反应釜 |
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