CN203187054U - Automatic overturning device for car underframe - Google Patents
Automatic overturning device for car underframe Download PDFInfo
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- CN203187054U CN203187054U CN 201320150669 CN201320150669U CN203187054U CN 203187054 U CN203187054 U CN 203187054U CN 201320150669 CN201320150669 CN 201320150669 CN 201320150669 U CN201320150669 U CN 201320150669U CN 203187054 U CN203187054 U CN 203187054U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种轿底架自动翻转装置。 The utility model relates to an automatic overturning device for a car bottom frame.
背景技术 Background technique
在一些产品的加工过程中,需要将工件翻转180度,便于工件的加工制作;要保持生产的连续性,就需要在生产线上对工件进行翻转,现有的操作方式,大多通过人工操作吊车吊起工件进行翻转,这种操作方式安全性较低,尤其是在加工大型工件时,容易造成工件掉落,损坏工件及生产线上的设备,并且操作人员的劳动强度较大,效率较低。也有一些翻转装置利用气缸顶推机构,但是这些气缸顶推机构仅仅能适用于一些较小工件的翻转,无法实现大型工件的翻转加工。 During the processing of some products, it is necessary to turn the workpiece 180 degrees to facilitate the processing of the workpiece; to maintain the continuity of production, it is necessary to turn the workpiece on the production line. The existing operation methods are mostly manually operated by cranes. Picking up the workpiece and turning it over, this operation method is less safe, especially when processing large workpieces, it is easy to cause the workpiece to drop, damage the workpiece and the equipment on the production line, and the labor intensity of the operator is relatively high, and the efficiency is low. Also have some overturning devices to utilize cylinder push mechanism, but these cylinder push mechanism can only be applicable to the overturning of some smaller workpieces, can't realize the overturn processing of large workpieces.
实用新型内容 Utility model content
针对现有技术的不足,本实用新型的目的旨在于提供一种轿底架自动翻转装置,其能够实现大型工件的快速翻转,具有较高的安全性,且效率较高。 Aiming at the deficiencies of the prior art, the purpose of this utility model is to provide an automatic overturning device for a car chassis, which can realize quick overturning of large workpieces, and has high safety and high efficiency.
为实现上述目的,本实用新型采用如下技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:
轿底架自动翻转装置,包括, Car bottom frame automatic turning device, including,
两侧板; side panels;
翻转架,其内部具有一个用于容纳待翻转工件的空间,该空间的上部具有上压横梁,该翻转架可转动的安装在两侧板之间,且其相对于侧板的转动轴线沿翻转装置的宽度方向延伸,翻转架上安装有一用于驱动翻转架转动的第一驱动电机; The overturn frame has a space for accommodating workpieces to be overturned inside, and the upper part of the space has an upper pressing beam. The width direction of the device is extended, and a first drive motor for driving the rotation of the overturning frame is installed on the overturning frame;
升降组件,位于翻转架的下方,该升降组件包括用于托举待翻转工件的顶部横梁以及用于带动顶部横梁上下活动的第二驱动电机,当顶部横梁向上运动到最大位置时,其与上压横梁之间形成一个用于夹持待翻转工件的空位; The lifting assembly is located under the turning frame. The lifting assembly includes a top beam for lifting the workpiece to be turned over and a second drive motor for driving the top beam to move up and down. A space for clamping the workpiece to be turned is formed between the pressing beams;
对中组件,包括两个分别活动的安装在翻转架两侧的推料板,以及机体部分固定在翻转架上并用于带动两推料板沿翻转装置的宽度方向同时向着内侧运动或同时向着外侧运动的第三驱动电机。 The centering component includes two movable push plates installed on both sides of the turning frame, and the body part is fixed on the turning frame and is used to drive the two pushing plates to move inward or outward along the width direction of the turning device at the same time Movement's third drive motor.
上压横梁的下表面安装有上输送带,翻转架的下部安装有下输送带,上输送带和下输送带的输送方向均与翻转装置的长度方向一致,翻转架上还安装有一用于驱动下输送带的下驱动电机,翻转架上还安装有用于驱动上输送带的上驱动电机。 The upper conveyor belt is installed on the lower surface of the upper pressing beam, and the lower conveyor belt is installed on the lower part of the turning frame. The conveying direction of the upper conveyor belt and the lower conveyor belt is consistent with the length direction of the turning device. The lower driving motor of the lower conveyor belt is also equipped with an upper driving motor for driving the upper conveyor belt on the turning frame.
顶部横梁沿翻转装置的宽度方向延伸,且顶部横梁上设置有输送方向与翻转装置宽度方向一致的横向输送机构。 The top cross beam extends along the width direction of the turning device, and the top cross beam is provided with a transverse conveying mechanism whose conveying direction is consistent with the width direction of the turning device.
翻转架两侧分别设置有沿翻转装置宽度方向延伸的导向杆,两推料板分别滑动的安装在两导向杆上,两推料板以丝杆传动的方式与第三驱动电机的转轴联接。 Both sides of the overturn frame are respectively provided with guide rods extending along the width direction of the overturn device, and the two pusher plates are respectively slidably installed on the two guide rods, and the two pusher plates are connected with the rotating shaft of the third drive motor in the manner of screw drive.
翻转架的前端安装有一用于将待翻转的工件输送到翻转架的空间内的进料输送组件,翻转架的后端安装有一用于将翻转后的工件从翻转架内的空间输送至下一工位的出料输送组件。 The front end of the reversing frame is equipped with a feeding and conveying assembly for transporting the workpiece to be turned over to the space of the reversing frame, and the rear end of the reversing frame is equipped with a device for conveying the turned workpiece from the space in the reversing frame to the next The outfeed conveyor assembly of the station.
翻转架的前端还安装有一用于带动进料输送组件上下活动的抬升组件。 A lifting assembly for driving the feeding conveying assembly to move up and down is also installed on the front end of the turning frame.
该翻转装置还包括用于缓冲翻转架翻转后冲击力的阻尼缓冲机构。 The overturning device also includes a damping buffer mechanism for buffering the impact force after the overturning frame is overturned.
该翻转装置还包括有一控制单元,翻转架的后端部设置有第一接触感应器,该第一接触感应器用于感知待翻转工件在翻转架的空间内被输送到位的信号,控制单元依据第一接触感应器发送的该信号控制第二驱动电机和第三驱动电机启动;翻转架的顶部安装有第二接触感应器,该第二接触感应器用于感知待翻转工件被两侧推料板顶压的信号,控制单元依据该第二接触感应器发送的该信号控制第一驱动电机启动。 The overturning device also includes a control unit, the rear end of the overturning frame is provided with a first contact sensor, the first contact sensor is used to sense the signal that the workpiece to be overturned is transported in place in the space of the overturning frame, the control unit according to the first The signal sent by a contact sensor controls the start of the second drive motor and the third drive motor; a second contact sensor is installed on the top of the overturn frame, and the second contact sensor is used to sense that the workpiece to be turned is pushed by the pushing plates on both sides. The control unit controls the first driving motor to start according to the signal sent by the second contact sensor.
本实用新型的有益效果在于: The beneficial effects of the utility model are:
相比于现有技术,本实用新型在工件的翻转过程中,限定工件上下及左右运动的自由度,具有较高的安全性,且翻转时工件不会扭曲变形,保证工件的完整性,由其适用于一些大型工件的翻转;且自动化程度较高,能够完全代替人工操作,提高工件翻转的效率。 Compared with the prior art, the utility model limits the freedom of up and down and left and right movement of the workpiece during the turning process of the workpiece, which has higher safety, and the workpiece will not be twisted and deformed during the turning process, ensuring the integrity of the workpiece. It is suitable for the turning of some large workpieces; and has a high degree of automation, which can completely replace manual operations and improve the efficiency of workpiece turning.
附图说明 Description of drawings
图1为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;
图2为图1中升降组件的结构示意图; Fig. 2 is a structural schematic diagram of the lifting assembly in Fig. 1;
其中:100、翻转架;110、上压横梁;111、上输送带;112、上驱动电机;121、第一驱动电机;122、传动轴;123、联轴;124、转座;130、下输送带;201、支架;200、升降组件;202、第二驱动电机;203、竖直丝杆;204、顶部横梁;205、横向输送机构;300、对中组件;301、推料板;302、导向杆;303、第三驱动电机;304、横向丝杆;400、进料输送组件;500、抬升组件;600、出料输送组件;900、工件。 Among them: 100, overturn frame; 110, upper pressure beam; 111, upper conveyor belt; 112, upper drive motor; 121, first drive motor; 122, transmission shaft; 123, coupling shaft; 124, turntable; Conveyor belt; 201, bracket; 200, lifting assembly; 202, second drive motor; 203, vertical screw rod; 204, top beam; 205, horizontal conveying mechanism; 300, centering assembly; 301, pusher plate; 302 , the guide rod; 303, the third drive motor; 304, the horizontal screw rod; 400, the feeding conveying assembly; 500, the lifting assembly; 600, the discharging conveying assembly; 900, the workpiece.
具体实施方式 Detailed ways
下面,结合附图以及具体实施方式,对本实用新型做进一步描述: Below, in conjunction with accompanying drawing and specific embodiment, the utility model is described further:
参见图1、2,本实用新型的轿底架自动翻转装置包括两侧板(图未示),翻转架100、升降组件200、对中组件300。
Referring to Figures 1 and 2, the car bottom frame automatic overturning device of the present invention includes two side panels (not shown), an
两侧板为整个翻转装置的支撑部分,翻转架100安装在两侧板之间,其为一框架结构,在翻转架100外部的框架梁内部形成一个用于容纳工件900的空间,该空间的前端呈开口状,供工件900进入到上述的空间内部。翻转架100的两侧分别通过一个转座124与两侧板枢接,由此,翻转架100可绕一沿翻转装置宽度方向(即图示中的Y向)延伸的转动轴向相对于两侧板转动。且在翻转架100上安装有一驱动翻转架100转动的第一驱动电机121,第一驱动电机121的转轴上同步联接有一传动轴122,传动轴122的外侧端部通过一个换向箱同步联接有一联轴123,该联轴123伸入到转座124内同步联接翻转架100,通过上述结构,启动第一驱动电机121即可使翻转架100翻转180度。在翻转架100内的空间上部具有两个上压横梁110,该两个上压横梁110的下表面分别安装有一上输送带111,该两个上输送带111由一个上驱动电机112带动,其由多个沿翻转装置的长度方向(即图示中的X向)排列的滚轮绕设在该多个滚轮外部的皮带组成,该上输送带111的输送方向与X向一致。翻转架100的下部安装有两个下输送带130,该两个下输送带130均由一个下驱动电机(图未示)带动,并分别位于两个上输送带111的正下方,下输送带130的结构与上述上输送带111的结构相同,也就是说,其输送方向同样是与X向一致。
The two side plates are the supporting parts of the whole overturning device. The overturning
上述升降组件200位于翻转架100的正下方,其包括支架201,两个顶部横梁204,第二驱动电机202,第二驱动电机202带动一个竖直丝杆203转动,竖直丝杆203上的匹配连接的丝杆螺母则与固定连接在两顶部横梁204之间的连接梁固定连接,由此,启动第二驱动电机202,则可带动两个顶部横梁204上下运动,两个顶部横梁204沿着Y向延伸,两个顶部横梁204位于上述的两个下输送带130之间,其主要是在第二驱动电机202的带动下向上运动过程中向上托举位于翻转架100内部的工件900,使工件900在翻转架100内部的空间内向上托举,并且在顶部横梁204向上运动到最大位置时,其与上压横梁110之间形成一个用于夹持工件900的空位,限定工件900上下活动的自由度。两个顶部横梁204的上表面均安装有一横向输送机构205,该横向输送机构205包括多个沿Y向排列的滚轮,即其输送方向与Y向一致,也就是说,当工件900被上下夹持时,其实际上是被夹持于横向输送机构205和上输送带111之间。
The above-mentioned
对中组件300包括两个分别活动的安装在翻转架100两侧的推料板301,机体部分固定在翻转架100上的第三驱动电机303,该第三驱动电机303的转轴同步联接两个沿Y轴延伸的横向丝杆304,两横向丝杆304分置于翻转架100的两侧,两横向丝杆304上匹配套接的丝杆螺母分别与两个推料板301固定连接,在翻转架100的两侧均设置有沿Y向延伸的导向杆302,位于同一侧的推料板301滑动的套接在导向杆302上,由此,启动第三驱动电机303,即可带动两推料板301沿着Y向同时向着内侧运动或同时向着外侧运动。
The
翻转架100的前端安装有一用于将待翻转的工件900输送到翻转架100的空间内的进料输送组件400,翻转架100的后端安装有一用于将翻转后的工件900从翻转架100内的空间输送至下一工位的出料输送组件600;翻转架100的前端还安装有一用于带动进料输送组件400上下活动的抬升组件500,该抬升组件500用于在进料时将进料输送组件400抬升到与下输送带130同样的高度,使工件900能够顺利的从进料输送组件400上转移到下输送带130上。
The front end of the reversing
该翻转装置还包括用于缓冲翻转架100翻转后冲击力的阻尼缓冲机构。
The overturning device also includes a damping buffer mechanism for buffering the impact force after the overturning
上述的翻转装置还包括有一控制单元,翻转架100的后端部设置有第一接触感应器,该第一接触感应器用于感知待翻转工件900在翻转架100的空间内被输送到位的信号,控制单元依据第一接触感应器发送的该信号控制第二驱动电机202和第三驱动电机启动303;翻转架100的顶部安装有第二接触感应器,该第二接触感应器用于感知待翻转工件900被顶部横梁204托举到位的信号,控制单元依据该第二接触感应器发送的该信号控制第一驱动电机启动121。
The above-mentioned overturning device also includes a control unit, the rear end of the overturning
工作时,工件900经由进料输送组件400输送,工件900由翻转架100前端的开口处进入到翻转架100的空间中,并且在翻转架100内由下输送带130继续沿着X向向后输送,当工件900的后端输送到翻转架100的末端时,其碰触第一接触感应器,第一接触感应器接收到工件900输送被输送到位的信号,并将该信号发送到控制单元,控制单元依据该信号启动第二驱动电机202和第三驱动电机303,第二驱动电机202驱动顶部横梁204向上运动,将工件900置于两顶部横梁204上部的横向输送机构205上,与此同时,第三驱动电机303带动两侧的推料板301同时向内运动,由于两推料板301的运动是同步的,其二者最终能够使工件900处于中间位置,当上述顶部横梁204向上运动到最大位置处时,工件900上下分别上输送带111和横向输送机构205夹持,而其两侧则被两推料板301夹持,由此,限定了工件900上下、左右活动的自由度,当两推料板301均顶压工件900的两侧时,第二接触感应器接收到工件900的两侧被两推料板301顶压的信号,将该信号发送给控制单元,控制单元依据该信号控制第一驱动电机121启动,将翻转架100翻转180度,此时,上输送带111位于下部并承载工件900的重量,两推料板301和顶部横梁204复位,上输送带111带动工件900向后运动到出料输送组件600,再由出料输送组件600转运到下一工位。
When working, the
对本领域的技术人员来说,可根据以上描述的技术方案以及构思,做出其它各种相应的改变以及形变,而所有的这些改变以及形变都应该属于本实用新型权利要求的保护范围之内。 For those skilled in the art, various other corresponding changes and deformations can be made according to the technical solutions and ideas described above, and all these changes and deformations should fall within the protection scope of the claims of the present utility model.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104972261A (en) * | 2015-07-24 | 2015-10-14 | 柳州职业技术学院 | Overturning device for automatic welding production line |
| CN108946083A (en) * | 2018-09-30 | 2018-12-07 | 许昌裕同环保科技有限公司 | A kind of side plate pusher turnover device |
| CN111994607A (en) * | 2020-08-25 | 2020-11-27 | 邵东智能制造技术研究院有限公司 | Workpiece turning conveyor |
| CN113443452A (en) * | 2021-07-12 | 2021-09-28 | 马林林 | Monosodium glutamate crystal conveying automatic control device for seasoning production |
| CN115303772A (en) * | 2022-10-12 | 2022-11-08 | 南通永成工业自动化有限公司 | Flexible centering tipping arrangement of large-scale bearing inner race |
| CN115945720A (en) * | 2022-12-30 | 2023-04-11 | 湖北雄韬电源科技有限公司 | A lead-acid battery pole milling equipment |
-
2013
- 2013-03-28 CN CN 201320150669 patent/CN203187054U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104972261A (en) * | 2015-07-24 | 2015-10-14 | 柳州职业技术学院 | Overturning device for automatic welding production line |
| CN108946083A (en) * | 2018-09-30 | 2018-12-07 | 许昌裕同环保科技有限公司 | A kind of side plate pusher turnover device |
| CN111994607A (en) * | 2020-08-25 | 2020-11-27 | 邵东智能制造技术研究院有限公司 | Workpiece turning conveyor |
| CN111994607B (en) * | 2020-08-25 | 2022-03-22 | 邵东智能制造技术研究院有限公司 | Workpiece overturning and conveying device |
| CN113443452A (en) * | 2021-07-12 | 2021-09-28 | 马林林 | Monosodium glutamate crystal conveying automatic control device for seasoning production |
| CN115303772A (en) * | 2022-10-12 | 2022-11-08 | 南通永成工业自动化有限公司 | Flexible centering tipping arrangement of large-scale bearing inner race |
| CN115945720A (en) * | 2022-12-30 | 2023-04-11 | 湖北雄韬电源科技有限公司 | A lead-acid battery pole milling equipment |
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