CN203184798U

CN203184798U - Real-time scanning and welding equipment for horizontal type corrugated web H-shaped steel

Info

Publication number: CN203184798U
Application number: CN 201320158999
Authority: CN
Inventors: 易静; 张军; 徐瑜骏
Original assignee: 湖北弘毅钢结构工程有限公司
Priority date: 2013-04-02
Filing date: 2013-04-02
Publication date: 2013-09-11

Abstract

The utility model provides real-time scanning and welding equipment for horizontal type corrugated web H-shaped steel, and belongs to the field of machining equipment. The real-time scanning and welding equipment comprises a rollgang, a clamping device and welding devices. The corrugated web H-shaped steel is arranged on the rollgang in a horizontal mode. The welding devices are correspondingly arranged on two sides of the rollgang. A sliding rail of each welding device is arranged parallel to the moving direction of the rollgang, and a sliding platform is matched with the sliding rail for sliding. A welding manipulator, a welding wire barrel, an encoder and a controller of each welding device are arranged on the sliding platform of each welding device. Each welding manipulator is connected with a servo motor. A laser sensor is installed on a welding gun of each welding manipulator. The laser sensors transmit scanned and collected information of weld joints to the encoders. The encoders accurately feed back the positions and the angles of the weld joints to the controllers through real-time memorizing. The servo motors are controlled by the controllers to guide the welding tracks of the welding guns in real time, and therefore accurate welding of the corrugated web H-shaped steel is realized. The real-time scanning and welding equipment for the horizontal type corrugated web H-shaped steel is simple in structure and convenient to operate, and improves production efficiency remarkably.

Description

Be used for horizontal Ripple Sternum real time scan welding equipment

Technical field

The utility model is used for horizontal Ripple Sternum real time scan welding equipment, belongs to the machining equipment field.

Background technology

Use increasingly extensive today at steel building, the machine-shaping effect of steel member becomes the key factor that guarantees its construction quality, Ripple Sternum constantly substitutes the leading role that other shaped steel become the steel building application ware by feat of superior performance, existing welding processing to Ripple Sternum, be to weld at the Ripple Sternum of vertical setting, for accurately realizing the control of butt welded seam welding track, the complex structure of its welder, the welding machine moving track is staggered complicated, welding gun running orbit control accuracy requires high, so the difficulty of enforcement is bigger.

The utility model content

The purpose of this utility model provide a kind of can be with the welder of simple and direct structure and single welding machine orbit for horizontal Ripple Sternum real time scan welding equipment, enforcement is implemented accurate welding processing to horizontal Ripple Sternum, improve welding processing production efficiency, to satisfy the accurate welding demand to the Ripple Sternum weld seam.

The utility model is achieved through the following technical solutions:

The utility model is used for horizontal Ripple Sternum real time scan welding equipment, by rollgang, clamping device, welder is formed, the corresponding rollgang support of clamping device arranges, the horizontal rollgang that places of Ripple Sternum, the welder correspondence is arranged on the rollgang both sides, described welder is by servomotor, slide rail, sliding platform, the welding wire tube, welding manipulator, encoder, laser sensor, controller is formed, described slide rail is parallel to the setting of rollgang traffic direction, sliding platform cooperates slip with slide rail, welding manipulator, the welding wire tube, encoder and controller are installed on the sliding platform, servomotor is connected with welding manipulator, laser sensor is installed in the welding gun of welding manipulator, laser scanner will scan the weld seam information of collecting passes to encoder, encoder accurately feeds back to controller by real-time memory position while welding and angle, by the welding track of controller control servomotor guiding in real time welding gun, realize the accurate welding to Ripple Sternum.

The utility model is used for horizontal Ripple Sternum and implements the scanning welding equipment, the horizontal rollgang that places of Ripple Sternum, the welder correspondence is arranged on the rollgang both sides, the slide rail of described welder is parallel to the setting of rollgang traffic direction, sliding platform cooperates slip mobile freely along slide rail with slide rail, analyzed the position of Ripple Sternum weld seam by laser sensor and encoder real time scan, order about servomotor guiding welding manipulator by controller and on single slide rail, Ripple Sternum is realized accurately mobile welding, and the welding track of revising welding gun timely according to position and the profile deviation of workpiece, apparatus structure is simple, easy to operate, significantly improve production efficiency.

Description of drawings

Fig. 1 is the utility model structural representation

Fig. 2 is utility model manipulator welder schematic diagram

The specific embodiment

How now further specify the utility model by reference to the accompanying drawings implements:

The utility model is used for horizontal Ripple Sternum real time scan welding equipment and is made up of rollgang support 1, clamping device 2, welder, clamping device 2 correspondences place rollgang support 1 to arrange, and described welder is symmetricly set on the both sides of rollgang support 1; Welder is by slide rail 4, sliding platform 6, encoder 7, controller 3, servomotor 10, welding wire barrel 8, laser sensor 9 and welding manipulator 5 are formed, described slide rail 4 is parallel to the setting of rollgang traffic direction, sliding platform 6 cooperates slip with slide rail 4, welding manipulator 5, encoder 7, welding wire barrel 8, controller 3 is installed on the sliding platform 6, laser sensor 9 is installed on the welding gun of welding manipulator 5, servomotor 10 is connected with welding manipulator 5, the information of the weld seam of 9 pairs of Ripple Sternum 11 of laser sensor scans to collect and is transferred to encoder 7, encoder 7 generates the position of butt welded seams and carries out pinpoint signal, orders about servomotor 10 guiding welding manipulators 5 by controller 3 and finishes accurate location welding to Ripple Sternum 11; Two welding manipulator 5 separate operations are implemented accurate welding respectively in the both sides of Ripple Sternum 11.

Claims

1. be used for horizontal Ripple Sternum real time scan welding equipment, by rollgang, clamping device, welder three parts are formed, the corresponding rollgang support of clamping device arranges, the horizontal rollgang that places of Ripple Sternum, the welder correspondence is arranged on the rollgang both sides, it is characterized in that, described welder is by servomotor, slide rail, sliding platform, the welding wire tube, welding manipulator, encoder, laser sensor, controller is formed, described slide rail is parallel to the setting of rollgang traffic direction, sliding platform cooperates slip with slide rail, welding manipulator, the welding wire tube, encoder and controller are installed on the sliding platform, servomotor is connected with welding manipulator, laser sensor is installed in the welding gun of welding manipulator, laser scanner will scan the weld seam information of collecting passes to encoder, encoder accurately feeds back to controller by real-time memory position while welding and angle, by the welding track of controller control servomotor guiding in real time welding gun, realize the accurate welding to Ripple Sternum.