CN203177826U - Automatic detection device for commutator segment - Google Patents
Automatic detection device for commutator segment Download PDFInfo
- Publication number
- CN203177826U CN203177826U CN 201320042843 CN201320042843U CN203177826U CN 203177826 U CN203177826 U CN 203177826U CN 201320042843 CN201320042843 CN 201320042843 CN 201320042843 U CN201320042843 U CN 201320042843U CN 203177826 U CN203177826 U CN 203177826U
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- Prior art keywords
- commutator segment
- station
- working position
- vertical chute
- detection
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Abstract
The utility model discloses an automatic detection device for a commutator segment. The automatic detection device comprises a turntable, wherein a plurality of working positions are arranged on the circumference of the turntable, and comprise a feeding working position, a detection working position, a waste-removal working position and a qualified product output working position, vertical sliding grooves for inserted arrangement of a commutator segment are arranged on every working position, a feeding mechanism is arranged corresponding to the feeding working position, a detection mechanism is arranged corresponding to the detection working position, a waste-removal mechanism is arranged corresponding to the waste-removal working position, a qualified product output mechanism is arranged corresponding to the qualified product output working position, both hook angles of the commutator segment inserted into the vertical sliding groove are outwardly exposed on the surface of the outer circumference of the turntable, a measuring plate is arranged below the turntable, a slope track is arranged on the measuring plate along the rotating path of the turntable, and the hook angles of the commutator segment are supported by the slope track from the bottom of the commutator segment. The automatic detection device can automatically detect quality of every commutator segment, and guarantee qualified rate of the assembled commutator product.
Description
Technical field
The present invention relates to a kind of engine commutator production technical field, be specifically related to a kind of commutator segment automatic detection device.
Background technology
The quality critical of commutator product is the quality of commutator segment, commutator segment is stamping parts, its quality mainly embodies on the physical dimension, comprising that commutator segment overall length, commutator segment collude to collude on angle and the commutator segment under angular length degree, the commutator segment colludes the angle, yet the above-mentioned physical dimension that detects commutator segment is quite loaded down with trivial details, automatically the degree of difficulty that detects is very high, so still solve with artificial main assembling mode in the industry.
Summary of the invention
The objective of the invention is to overcome above-mentioned deficiency, and a kind of commutator segment automatic detection device that can detect automatically every commutator segment quality is provided.
The technical scheme that the present invention adopts for achieving the above object is:
The commutator segment automatic detection device, it is characterized in that: comprise rotating disk, calibration rotates by motor-driven during disk operation, the rotating disk circumference is provided with a plurality of stations, each station has the vertical chute that plugs commutator segment, station comprises feed station, detect station, waste product removes station and certified products output station, corresponding feed station is provided with and is inserted into feeding mechanism in the vertical chute with arranging commutator segment in order, the corresponding station that detects is provided with being inserted into the testing agency that commutator segment detects in the vertical chute, corresponding waste product removes station and is provided with and removes mechanism with detecting the waste product that defective commutator segment rejects in the vertical chute, and corresponding certified products output station is provided with and will detects the certified products output mechanism that qualified commutator segment is exported in the vertical chute; Two that are inserted into the interior commutator segment of vertical chute are colluded the angle outwardly and expose to the rotating disk outer circumference surface, and the below of rotating disk is provided with the measurement plate, measure plate upper edge dial rotation track and are provided with one section domatic track, and the domatic track is held the angle of colluding of commutator segment from the bottom.The detection station of described rotating disk is provided with five, be respectively that the commutator segment overall length detects station, commutator segment colludes to collude under angular length degree detection station, commutator segment directivity detection station, the commutator segment and colludes detection station in angle on angle detection station and the commutator segment, corresponding five detection stations are provided with five groups of testing agencies.
Its principle of work: feeding mechanism will be arranged in the vertical chute that commutator segment is inserted into the dial feed station in order, calibration rotation along with rotating disk, insert in the vertical chute commutator segment detect station by testing agency to its overall length, collude angular length degree, Gou Jiao and collude the angle and detect automatically down, during detection, commutator segment is held accurately located by measuring plate and domatic track, what guarantee to measure normally carries out and measurement accuracy; After detection is finished, all detect the qualified commutator segment of index and are exported by the certified products output mechanism at certified products output station, remove station if any one or the underproof commutator segment of many index at waste product and remove mechanism by waste product and reject, thereby realize automatic detection to every commutator segment; In addition, detecting station, testing agency is also detected the commutator segment directivity, guarantees that every qualified commutator segment also is orderly arrangement (may have the opposite exception of direction because arrange the commutator segment of charging in order) when exporting.
Described testing agency comprises riser and sensing sheet, riser is fixed on the worktable, the swing of sensing sheet is located on the riser, the lower swing bottom portion of sensing sheet is provided with the sensing face of thoughts and feelings commutator segment, the last swinging end both sides of sensing sheet are provided with first detecting device and second detecting device, and first detecting device and second detecting device fixedly mount at riser.Its principle of work: when commutator segment with rotating disk from the bottom of sensing face through out-of-date, if size directivity commutator segment accurately qualified the time, commutator segment is understood the sensing face of contact sensing sheet and is promoted the swing of sensing sheet, the sensing sheet contacts the qualified information of output with first detecting device, on the contrary, if the out-of-size or inaccurate commutator segment of directivity, commutator segment does not reach the sensing face of sensing sheet, the sensing sheet can not produce swing, and the sensing sheet contacts the defective information of output with second detecting device.
Description of drawings
The present invention has following accompanying drawing:
Fig. 1 is outside drawing of the present invention,
Fig. 2 is the vertical view of Fig. 1,
Fig. 3 is the installation diagram of Fig. 1 turntable,
Fig. 4 is the vertical view of Fig. 3,
Fig. 5 is the structural representation of testing agency,
Synoptic diagram when Fig. 6 detects the commutator segment overall length for testing agency,
Synoptic diagram when Fig. 7 colludes the angular length degree and detects commutator segment for testing agency,
Synoptic diagram when Fig. 8 detects the commutator segment directivity for testing agency,
Synoptic diagram when Fig. 9 detects colluding the angle under the commutator segment for testing agency,
Synoptic diagram when Figure 10 detects colluding the angle on the commutator segment for testing agency.
Embodiment
As shown in the figure, commutator segment automatic detection device of the present invention, be included in the horizontally-mounted rotating disk 2 in worktable 1 top, calibration rotates by motor 7 and drives during rotating disk 2 work, be laid with 16 stations on rotating disk 2 circumference, each station has the vertical chute 4 that plugs commutator segment, two that are inserted into the interior commutator segment 101 of vertical chute are colluded the angle outwardly and expose to rotating disk 2 outer circumference surfaces, 16 stations comprise feed station B1, five are detected station and (are respectively the commutator segment overall length in order and detect station B2, commutator segment colludes the angular length degree and detects station B3, the commutator segment directivity detects station B4, collude under the commutator segment and collude angle detection station B6 on angle detection station B5 and the commutator segment), waste product removes station B7 and certified products output station B8, corresponding feed station B1 is provided with and is inserted into feeding mechanism 5 in the vertical chute with arranging commutator segment in order, corresponding five detection stations are respectively equipped with being inserted into five groups of testing agencies 6 that commutator segment detects in the vertical chute, corresponding waste product removes station B7 and is provided with and removes mechanism 8 with detecting the waste product that defective commutator segment rejects in the vertical chute, and corresponding certified products output station B8 is provided with and will detects the certified products output mechanism 9 that qualified commutator segment is exported in the vertical chute; The below of described rotating disk 2 is provided with measures plate 3, measuring plate 3 is fixed on the worktable 1, measure plate 3 upper edge dial rotation tracks and be provided with one section domatic track A, the domatic track is held the angle of colluding of commutator segment 101 from the bottom, domatic track A is made up of go up a slope section A1, flat segments A2 and latter end A3, and latter end is double-deck pits rampway structure.Described testing agency 6 comprises riser 10 and sensing sheet 13, riser 10 is fixed on the worktable 1,13 swings of sensing sheet are located on the riser 10,14 bottoms, bottom moved end of sensing sheet are provided with the sensing face of thoughts and feelings commutator segment, the last swinging end both sides of sensing sheet are provided with first detecting device 11 and second detecting device, 12, the first detecting devices 11 and second detecting device 12 in riser 10 fixed installations.
The present invention is like this work: feeding mechanism 5 will be arranged in the vertical chute that commutator segment 101 is inserted into dial feed station B1 in order, along with the calibration of rotating disk 2 rotates, insert in the vertical chute commutator segment five detect stations by five groups of testing agencies 6 respectively to its overall length, collude angular length degree, directivity, Gou Jiao and collude the angle and detect automatically down; When the commutator segment overall length is detected (shown in Figure 6), the commutator segment bottom contacts accurately with the measurement plate and locatees, if overall length is qualified, the sensing face of commutator segment top contact sensing sheet and promote sensing sheet swing, the sensing sheet contacts the qualified information of exporting with first detecting device; When commutator segment being colluded the detection of angular length degree (shown in Figure 7), commutator segment following colludes the bottom, angle and contacts accurately with the flat segments A2 of measurement plate domatic track and locate, if it is qualified to collude the angular length degree, the sensing face of the last Gou Jiao top contact sensing sheet of commutator segment and promote sensing sheet swing, the sensing sheet contacts the qualified information of exporting with first detecting device; When the commutator segment directivity is detected (shown in Figure 8), commutator segment following colludes the bottom, angle and contacts accurately with the flat segments A2 of measurement plate domatic track and locate, if directivity is defective, the sensing face of commutator segment top contact sensing sheet and promote sensing sheet swing, the sensing sheet contacts the defective information of exporting with first detecting device; To colluding the angle under the commutator segment when detecting (shown in Figure 9), commutator segment following colludes the bottom, angle and contacts accurately with the flat segments A2 of measurement plate domatic track and locate, if it is complete colluding the angle down, the sensing face of the following Gou Jiao top contact sensing sheet of commutator segment and promote sensing sheet swing, the sensing sheet contacts the qualified information of exporting with first detecting device; When commutator segment being colluded the angle detection (shown in Figure 10), colluding angle bottom on the commutator segment contacts accurately with the upper strata pits rampway structure of domatic track latter end A3 and locatees, if on to collude the angle be complete, the sensing face of the last Gou Jiao top contact sensing sheet of commutator segment and promote sensing sheet swing, the sensing sheet contacts the qualified information of exporting with first detecting device; After detection is finished, having one or the underproof commutator segment of many index to remove station B7 at waste product removes mechanism 8 by waste product and rejects, all detect the qualified commutator segment of index and arrange output at certified products output station B8 in order by certified products output mechanism 9, thereby realize the automatic detection to every commutator segment.
Claims (3)
1. commutator segment automatic detection device, it is characterized in that: comprise rotating disk, calibration rotates by motor-driven during disk operation, the rotating disk circumference is provided with a plurality of stations, each station has the vertical chute that plugs commutator segment, station comprises feed station, detect station, waste product removes station and certified products output station, corresponding feed station is provided with and is inserted into feeding mechanism in the vertical chute with arranging commutator segment in order, the corresponding station that detects is provided with being inserted into the testing agency that commutator segment detects in the vertical chute, corresponding waste product removes station and is provided with and removes mechanism with detecting the waste product that defective commutator segment rejects in the vertical chute, and corresponding certified products output station is provided with and will detects the certified products output mechanism that qualified commutator segment is exported in the vertical chute; Two that are inserted into the interior commutator segment of vertical chute are colluded the angle outwardly and expose to the rotating disk outer circumference surface, and the below of rotating disk is provided with the measurement plate, measure plate upper edge dial rotation track and are provided with one section domatic track, and the domatic track is held the angle of colluding of commutator segment from the bottom.
2. commutator segment automatic detection device as claimed in claim 1, it is characterized in that: the detection station of described rotating disk is provided with five, be respectively that the commutator segment overall length detects station, commutator segment colludes to collude under angular length degree detection station, commutator segment directivity detection station, the commutator segment and colludes detection station in angle on angle detection station and the commutator segment, corresponding five detection stations are provided with five groups of testing agencies.
3. commutator segment automatic detection device as claimed in claim 1 or 2, it is characterized in that: described testing agency comprises riser and sensing sheet, riser is fixed on the worktable, the swing of sensing sheet is located on the riser, the lower swing bottom portion of sensing sheet is provided with the sensing face of thoughts and feelings commutator segment, the last swinging end both sides of sensing sheet are provided with first detecting device and second detecting device, and first detecting device and second detecting device fixedly mount at riser.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320042843 CN203177826U (en) | 2013-01-17 | 2013-01-17 | Automatic detection device for commutator segment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320042843 CN203177826U (en) | 2013-01-17 | 2013-01-17 | Automatic detection device for commutator segment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203177826U true CN203177826U (en) | 2013-09-04 |
Family
ID=49074509
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320042843 Expired - Fee Related CN203177826U (en) | 2013-01-17 | 2013-01-17 | Automatic detection device for commutator segment |
Country Status (1)
| Country | Link |
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| CN (1) | CN203177826U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103115595A (en) * | 2013-01-17 | 2013-05-22 | 温州科奇比威自动化设备有限公司 | Automatic checkout device for commutator bars |
-
2013
- 2013-01-17 CN CN 201320042843 patent/CN203177826U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103115595A (en) * | 2013-01-17 | 2013-05-22 | 温州科奇比威自动化设备有限公司 | Automatic checkout device for commutator bars |
| CN103115595B (en) * | 2013-01-17 | 2015-06-17 | 黄其清 | Automatic checkout device for commutator bars |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130904 Termination date: 20140117 |