CN205246015U - Pottery brick plane degree on -line measuring device - Google Patents

Pottery brick plane degree on -line measuring device Download PDF

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Publication number
CN205246015U
CN205246015U CN201521084004.9U CN201521084004U CN205246015U CN 205246015 U CN205246015 U CN 205246015U CN 201521084004 U CN201521084004 U CN 201521084004U CN 205246015 U CN205246015 U CN 205246015U
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CN
China
Prior art keywords
sensor
conveyer belt
ceramic tiles
line measuring
measuring device
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Expired - Fee Related
Application number
CN201521084004.9U
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Chinese (zh)
Inventor
陈世辉
郑伟
余罗兼
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Fujian University of Technology
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Fujian University of Technology
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Priority to CN201521084004.9U priority Critical patent/CN205246015U/en
Application granted granted Critical
Publication of CN205246015U publication Critical patent/CN205246015U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model relates to a pottery brick plane degree on -line measuring device, include the conveyer belt, fix detection support, sensor and computer on the conveyer belt frame, characterized by: be provided with the detection plane parallel with the conveyer belt on detecting the support, be fixed with a plurality of sensors on this detection plane, the sensor faces the conveyer belt, exchanges the ceramic brick synchronous sampling that sends here apart from data, by the computer judgement of being connected with the sensor, be equipped with photoelectric switch on the conveyer belt frame, photoelectric switch signal control sensor behind the computer gathers and moves, the sensor adopts non -contact distance measuring sensor. Just owing to adopted non -contact distance measuring sensor for the conveyer belt does not have pause on -line measuring and becomes the possibility, not only improves on -line measuring efficiency, moreover, can because of frequent pause to start not arouse vibration error, can satisfy the need of short -term test on the production line.

Description

A kind of Ceramic Tiles flatness on-line measuring device
Technical field:
The utility model belongs to checkout equipment field, particularly a kind of Ceramic Tiles flatness on-line measuring device, especiallyAdopt the checkout gear of contactless distance measuring sensor as data acquisition.
Background technology:
Ceramic Tiles flatness detects in present enterprise, and the general method that adopts sampling observation, by for on-gauge plate comparison, is used artificialSentence method for distinguishing and realize, cause occurring the situations such as undetected; But use existing standard metrology tool manual detection, its effectRate is also relatively low, is difficult to adapt to the detection demand of production in enormous quantities.
Application number 201120578899.7, discloses a kind of Ceramic Tiles thickness self-operated measuring unit. It comprises carries coil holder, cunningShaft bar, slide bar and displacement transducer, described displacement transducer and electric control system composition data gather and detection calculationsSystem. While using the utility model, on production line, automatically measure the thickness of Ceramic Tiles by displacement transducer, solvedThe problems such as manual measurement expense height in the past and error are large, this device weak point, although can detect online, ceramic tile is defeatedWhile delivering to tested region, need to pause and detect, and displacement transducer need drop to ceramic tile surface, formation under power driveContact, then needs to move and detect along slide bar again, realizes the detection of horizontal a line thickness; Along ceramic tile direct of travel,Need to restart conveyer belt by a ceramic tile mobile position again, on new position, retest thickness parameter, at least neededCheng Sandao test, causes inefficiency, is difficult to meet the need of online detection. The defect that how to overcome prior art, providesA checkout gear for non-contact type multipoint acquisition data, becomes the object that the utility model is studied.
Summary of the invention:
The purpose of this utility model is the contactless distance measuring sensor of a kind of employing of design, is fixed on conveyer belt top, in good timeGather the Ceramic Tiles spacing data through distance measuring sensor below, then calculated the Ceramic Tiles of Judge plane degree parameter by computerFlatness on-line measuring device.
Technical solutions of the utility model are achieved in that a kind of Ceramic Tiles flatness on-line measuring device, comprise conveyer belt,Be fixed on Bracket for Inspection, sensor and computer in conveyor belt frame; It is characterized in that: on Bracket for Inspection, be provided with one withThe detection plane that conveyer belt is parallel is fixed with a plurality of sensors in this detection plane, and sensor faces conveyer belt,The ceramic tile synchronous sending is gathered to range data, judged by the computer being connected with sensor; Described conveyor belt frameBe provided with optoelectronic switch, photoelectric switching signal is controlled sensor collection action after machine as calculated, and described sensor adopts non-connecingTouch distance measuring sensor.
Described sensor is five, four angle points of corresponding Ceramic Tiles and center position.
Described sensor is nine, each one of four angle points of corresponding Ceramic Tiles, four limit central points, and center position is established one.
Described sensor is ultrasonic sensor, laser sensor, or infrared ray sensor.
Described conveyor belt frame is at least provided with correcting baffle plate at surveyed area, and this correcting baffle plate divides and stands in conveyer belt both sides.
The utility model adopts contactless distance measuring sensor, at least gathers Ceramic Tiles at four angle points of Ceramic Tiles and central pointSurface distance information, then by computer comparison with calculate four limit slopes, then compare with standard value, judge Ceramic TilesWhether qualified; Just, owing to having adopted contactless distance measuring sensor, make conveyer belt become possibility without online detection of pausing,Not only improve online detection efficiency, and, can, because the frequent startup that pauses causes vibration error, can not meet on production line fastNeeding of speed detection.
Brief description of the drawings:
Below in conjunction with concrete legend, the utility model is described further:
Fig. 1 Ceramic Tiles flatness on-line measuring device front view
Fig. 2 Ceramic Tiles flatness on-line measuring device top view
Fig. 3 Ceramic Tiles analogue measurement point graph of a relation
The low schematic diagram in Fig. 4 Ceramic Tiles Bian Gao center
The low schematic diagram of Fig. 5 Ceramic Tiles center flash
Wherein
1-conveyer belt, 2-conveyor belt frame, 21-correcting baffle plate, 3-Bracket for Inspection
31-detection plane, 4-sensor, 5-optoelectronic switch, 6-computer
7-Ceramic Tiles, 8-servomotor
Detailed description of the invention:
See figures.1.and.2, Ceramic Tiles flatness on-line measuring device, comprises conveyer belt 1, conveyor belt frame 2, detectsSupport 3, sensor 4, optoelectronic switch 5 and computer 6; Bracket for Inspection 3 is fixed in conveyor belt frame 2, in this inspectionSurvey support 3 and be provided with a detection plane 31 parallel with conveyer belt 1, in this detection plane 31, be fixed with a plurality of biographiesSensor 4, sensor 4 faces conveyer belt 1, and debugging to plural sensor 4 all equates with conveyer belt 1 spacing; This realityIn example, sensor 4 is five, 7 four angle points of corresponding Ceramic Tiles and center position; Described optoelectronic switch 5 is arranged on2 of conveyer belt frames are upper, once Ceramic Tiles 7 is delivered to, the signal that optoelectronic switch 5 is exported is the rear control sensor of machine 6 as calculated4 gather action, and sensor 4 synchronous acquisition ceramic brick surface range data, are sentenced by the computer 6 being connected with sensor 4Disconnected whether qualified; Described sensor 4 adopts contactless distance measuring sensor, can be ultrasonic sensor, laser sensingDevice, or infrared ray sensor.
Accurate in order to ensure to be delivered to Ceramic Tiles 7 orientation of surveyed area, conveyor belt frame 2 is at least provided with at surveyed areaCorrecting baffle plate 21,21 points, this correcting baffle plate stands in conveyer belt 1 both sides.
Except adopting five point sensors, also can adopt nine sensors 4 to design, make judgement more accurate, nine biographiesEach one of four angle points of sensor 4 corresponding Ceramic Tiles, four limit central points, center position is established one.
This device can directly arrange on ceramic tile production line, also can independently do a unit, drives defeated by independent servomotor 8Send and be with 1 operation.
With reference to Fig. 3, Fig. 4 and Fig. 5, with five Sensor Analog Relay System Ceramic Tiles measurement point distribution relations, be introduced into detecting positionNo. 1,2, two angle point sensor called afters putting, central point sensor is No. 5, after two angle point sensors entering be3, No. 4, the distance of central point and four edges mid point is respectively D12、D13、D24、D34. Fig. 4 is high center, Ceramic Tiles edgeLow state, Fig. 5 be Ceramic Tiles center flash along low state, central point measure distance value L5Measure distance with adjacent two angle pointsFrom mean value L12、L34、L13、L24Difference, be respectively D divided by the distance of central point and four edges mid point12、D13、D24、D34, draw the slope at Ceramic Tiles edge, with the contrast of standard slope, the standard slope that is less than setting is certified products,Be greater than standard slope and be substandard product, send warning by computer, carry out automatic sorting by back segment production line.

Claims (5)

1. a Ceramic Tiles flatness on-line measuring device, comprise conveyer belt, be fixed on Bracket for Inspection in conveyor belt frame,Sensor and computer; It is characterized in that: on Bracket for Inspection, be provided with a detection plane parallel with conveyer belt, at thisIn detection plane, be fixed with a plurality of sensors, sensor faces conveyer belt, and the ceramic tile synchronous sending is adoptedCollection range data, is judged by the computer being connected with sensor; Described conveyor belt frame is provided with optoelectronic switch, lightElectric switch signal is controlled sensor collection action after machine as calculated, and described sensor adopts contactless distance measuring sensor.
2. a kind of Ceramic Tiles flatness on-line measuring device according to claim 1, is characterized in that: sensor is five,Corresponding four angle points of Ceramic Tiles and center position.
3. a kind of Ceramic Tiles flatness on-line measuring device according to claim 1, is characterized in that: sensor is nine,Each one of four angle points of corresponding Ceramic Tiles, four limit central points, center position is established one.
4. according to a kind of Ceramic Tiles flatness on-line measuring device described in claim 1,2 or 3, it is characterized in that: sensorFor ultrasonic sensor, laser sensor, or infrared ray sensor.
5. a kind of Ceramic Tiles flatness on-line measuring device according to claim 1, is characterized in that: conveyor belt frame extremelyFew be provided with correcting baffle plate at surveyed area, this correcting baffle plate divides and stands in conveyer belt both sides.
CN201521084004.9U 2015-12-23 2015-12-23 Pottery brick plane degree on -line measuring device Expired - Fee Related CN205246015U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201521084004.9U CN205246015U (en) 2015-12-23 2015-12-23 Pottery brick plane degree on -line measuring device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201521084004.9U CN205246015U (en) 2015-12-23 2015-12-23 Pottery brick plane degree on -line measuring device

Publications (1)

Publication Number Publication Date
CN205246015U true CN205246015U (en) 2016-05-18

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106733690A (en) * 2016-12-12 2017-05-31 佛山市恒力泰机械有限公司 A kind of on-line thickness measurement method and device
CN109848063A (en) * 2019-03-06 2019-06-07 佛山市柏雅乐建材有限公司 A kind of system
CN110038667A (en) * 2018-01-16 2019-07-23 广东金牌陶瓷有限公司 The rotten brick automatic pulverizing system of ceramic big rock beam
CN114166155A (en) * 2021-12-08 2022-03-11 国家林业和草原局竹子研究开发中心 Plate surface appearance measuring device and measuring method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106733690A (en) * 2016-12-12 2017-05-31 佛山市恒力泰机械有限公司 A kind of on-line thickness measurement method and device
CN110038667A (en) * 2018-01-16 2019-07-23 广东金牌陶瓷有限公司 The rotten brick automatic pulverizing system of ceramic big rock beam
CN109848063A (en) * 2019-03-06 2019-06-07 佛山市柏雅乐建材有限公司 A kind of system
CN114166155A (en) * 2021-12-08 2022-03-11 国家林业和草原局竹子研究开发中心 Plate surface appearance measuring device and measuring method thereof

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160518

Termination date: 20161223

CF01 Termination of patent right due to non-payment of annual fee