CN203175778U - 一种新型输送机组 - Google Patents
一种新型输送机组 Download PDFInfo
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Abstract
本实用新型涉及一种新型高温高压油介质输送机组,其包括安装在底橇上驱动机构、多缸柱塞泵、吸入管汇及排出管汇,所述驱动机构的输出与所述多缸柱塞泵的机械输入端连接,所述吸入管汇和排出管汇分别与所述多缸柱塞泵流体吸入口和流体排出口连接,所述多缸柱塞泵为3~5缸,所述多缸柱塞泵的动力端还设有润滑油水冷系统,所述驱动机构包括防爆电机、联组窄V型带和皮带轮,所述防爆电极通过联组窄V型带带动皮带轮运转。本实用新型可高负荷、长周期用于稳定输送高温高压油介质,其布局合理,便于操作、检查和维护,能适应温度范围在-25℃~+45℃的作业环境。
Description
技术领域
本实用新型涉及一种化工原料输送机组,尤其涉及一种新型高温高压油介质输送机组。
背景技术
现有技术中输送介质多采用高速泵或离心泵。然而高速泵对输送介质的粘度及纯净度有较高要求,其在输送介质的时候噪音和振动也较大,维修保养费用也较高;离心泵则易受汽蚀、气缚影响,且排出压力较小。往复式柱塞泵作为容积式泵的一种,柱塞经曲柄连杆机构在驱动力下把旋转运动转化为往复运动,将能量传递给流体,以完成流体输送。对于高温高压油介质的输送,因需要较高的泵送压力范围,对所输送的介质也要有较强的适应性,适合采用往复式柱塞泵进行输送。因此亟待一种采用往复式柱塞泵的输送机组,可以高负荷、长周期可靠运行,稳定泵送高温高压油介质。
发明内容
本实用新型针对现有技术中存在的不足,提供一种布局合理、便于操作、检查和维护,能在-25℃至+45℃的作业环境下完成高负荷、长周期稳定输送高温高压油介质的新型输送机组。
本实用新型解决上述技术问题的技术方案如下:一种新型输送机组,包括安装在底橇上驱动机构、多缸柱塞泵、吸入管汇及排出管汇,其特征在于,所述驱动机构的输出端与所述多缸柱塞泵的机械输入端连接,所述吸入管汇和排出管汇分别与所述多缸柱塞泵流体吸入口和流体排出口连接。
进一步,所述多缸柱塞泵为3~5缸。
进一步,所述多缸柱塞泵的动力端还设有润滑油水冷系统。所述润滑油水冷系统由辅助电机驱动,通过外接水循环方式对多缸柱塞泵动力端的润滑油进行冷却。
进一步,所述驱动机构包括防爆电机、联组窄V型带和皮带轮,所述防爆电极通过联组窄V型带带动皮带轮运转。
进一步,在所述防爆电机的底部设有自动张紧机构。
进一步,所述自动张紧机构包括设于防爆电机底部的安装底板、活结螺栓和弹簧,所述安装底板靠近多缸柱塞泵的一侧与底橇铰链连接,另一侧设有通孔,所述活结螺栓一端穿过所述通孔与底橇铰链连接,所述弹簧设置在活结螺栓与通孔之间。
本实用新型的有益效果:多缸柱塞泵在驱动机构的带动下,可高负荷、长周期用于稳定输送高温高压油介质,为防止和避免设备长期运行过程中由于油温的升高,不利于各个部件的润滑,增加了润滑油水冷系统,从而达到调节油温,保证润滑油的润滑质量的目的,本实用新型还通过自动张紧机构和防爆电机自身重力实现调整联组窄V型带的张紧力,以延长联组窄V型带使用寿命。本实用新型布局合理,便于操作、检查和维护,能适应温度范围在-25℃~+45℃的作业环境。
在上述技术方案的基础上,本实用新型还可以做如下改进。
进一步,所述多缸柱塞泵采用填料盒和机械盘根润滑器实现润滑和密封。所述填料盒为两级填料密封,所述机械盘根润滑器采用原料油作为润滑油,保证了不会污染输送的原料介质。
进一步,所述吸入管汇和排出管汇分别设有吸入缓冲器和排出缓冲器。
进一步,所述排出管汇设有安全阀,当系统超压,安全阀开启并泄压,有效保护管汇和多缸柱塞泵。
进一步,所述吸入缓冲器采用囊式蓄能器,所述排出缓冲器采用球型机械式蓄能器。采用球型机械式蓄能器不仅有效减小流体脉冲,还可以免维护;采用囊式蓄能器,垂直安装,保证吸入介质平稳。
进一步,所述输送机组还包括信号监测控制系统,便于远程控制端对所述输送机组进行监测和控制。
进一步,所述底撬包括可拆卸格栅板。方便人员操作及维护保养。
附图说明
图1为本实用新型的立体图;
图2为本实用新型的主视图;
图3为本实用新型的俯视图;
图4为本实用新型的左视图。
图1~图4中,1、排出管汇;2、囊式蓄能器、;3、吸入管汇;4、底橇;5、排污口;6、联组窄V型带;7、活结螺栓;8、弹簧;9、安装底板;10、防爆电机;11、润滑油水冷系统;12、辅助电机;13、多缸柱塞泵;14、球型机械式蓄能器;15、安全阀。
具体实施方式
以下结合附图对本实用新型的原理和特征进行描述,所举实例只用于解释本实用新型,并非用于限定本实用新型的范围。
如图1~图4所示,一种新型输送机组,包括安装在底橇上驱动机构、多缸柱塞泵13、吸入管汇3及排出管汇1,所述驱动机构的输出端与所述多缸柱塞泵13的机械输入端连接,所述吸入管汇3和排出管汇1分别与所述多缸柱塞泵13流体吸入口和流体排出口连接。所述多缸柱塞泵13为3~5缸。
所述多缸柱塞泵13的动力端还设有润滑油水冷系统11。所述润滑油水冷系统11由辅助电机12驱动,通过外接水循环方式对多缸柱塞泵动力端的润滑油进行冷却。
所述驱动机构包括防爆电机10、联组窄V型带6和皮带轮,所述防爆电极10通过联组窄V型带6带动皮带轮运转。
在所述防爆电机10的底部设有自动张紧机构。
所述自动张紧机构包括设于防爆电机底部的安装底板9、活结螺栓7和弹簧8,所述安装底板9靠近多缸柱塞泵13的一侧与底橇4铰链连接,另一侧设有通孔,所述活结螺栓7一端穿过所述通孔与底橇6铰链连接,所述弹簧8设置在活结螺栓7与通孔之间。通过自动张紧机构和防爆电机自身重力实现调整联组窄V型带的张紧力,以保持联组窄V型最佳张力,并延长带使用寿命。
所述联组窄V型带6和皮带轮外侧还设有皮带护罩,保障操作人员的人身安全,所述皮带护罩上还可以设有检修盖,方便维修设备。
所述多缸柱塞泵13采用填料盒和机械盘根润滑器实现润滑和密封。所述填料盒为两级填料密封,所述机械盘根润滑器采用原料油作为润滑油,保证了不会污染输送的原料介质。
所述吸入管汇3和排出管汇1分别设有吸入缓冲器和排出缓冲器。所述吸入缓冲器采用囊式蓄能器2,所述排出缓冲器采用球型机械式蓄能器14。采用球型机械式蓄能器14不仅有效减小流体脉冲,还可以免维护;采用囊式蓄能器2,垂直安装,保证吸入介质平稳。
所述排出管汇1设有安全阀15,当系统超压,安全阀15开启并泄压,有效保护管汇和多缸柱塞泵13。
所述输送机组还包括信号监测控制系统,便于远程控制端对所述输送机组进行监测和控制。
所述底撬4包括可拆卸格栅板。方便人员操作及维护保养,所述底橇底面焊接有钢板,全封闭结构,所述底橇的侧面设有排污口5,方便排污。
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。
Claims (10)
1.一种新型输送机组,包括安装在底橇上驱动机构、多缸柱塞泵、吸入管汇及排出管汇,其特征在于,所述驱动机构的输出端与所述多缸柱塞泵的机械输入端连接,所述吸入管汇和排出管汇分别与所述多缸柱塞泵流体吸入口和流体排出口连接。
2.根据权利要求1所述的新型输送机组,其特征在于,所述多缸柱塞泵为3~5缸。
3.根据权利要求1所述的新型输送机组,其特征在于,所述多缸柱塞泵的动力端还设有润滑油水冷系统。
4.根据权利要求1所述的新型输送机组,其特征在于,所述驱动机构包括防爆电机、联组窄V型带和皮带轮,所述防爆电机通过联组窄V型带带动皮带轮运转。
5.根据权利要求1~4任一项所述的新型输送机组,其特征在于,在所述防爆电机的底部设有自动张紧机构。
6.根据权利要求5所述的新型输送机组,其特征在于,所述自动张紧机构包括设于防爆电机底部的安装底板、活结螺栓和弹簧。
7.根据权利要求6所述的新型输送机组,其特征在于,所述多缸柱塞泵采用填料盒和机械盘根润滑器实现润滑和密封。
8.根据权利要求7所述的新型输送机组,其特征在于,所述吸入管汇和排出管汇分别设有吸入缓冲器和排出缓冲器,所述排出管汇设有安全阀。
9.根据权利要求8所述的新型输送机组,其特征在于,所述吸入缓冲器采用囊式蓄能器,所述排出缓冲器采用球型机械式蓄能器。
10.根据权利要求9所述的新型输送机组,其特征在于,所述输送机组还包括信号监测控制系统。
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