CN203159924U - Intelligent constant-pressure foam jet dyeing and finishing system - Google Patents
Intelligent constant-pressure foam jet dyeing and finishing system Download PDFInfo
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- CN203159924U CN203159924U CN 201320153263 CN201320153263U CN203159924U CN 203159924 U CN203159924 U CN 203159924U CN 201320153263 CN201320153263 CN 201320153263 CN 201320153263 U CN201320153263 U CN 201320153263U CN 203159924 U CN203159924 U CN 203159924U
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Abstract
An intelligent constant-pressure foam jet dyeing and finishing system belongs to the technical field of dyeing and finishing systems and comprises a cloth feeding device controlled by a computer control center, an automatic constant-pressure foam jet exerting device, an intelligent dynamic foam generating device, an automatic tension controlling system, an ultrasonic color fixing device, a microwave loose pre-drying room and a constant-tension rolling device. The intelligent dynamic foam generating device is in pipeline connection with the automatic constant-pressure foam jet exerting device, and the automatic tension controlling system is arranged between the cloth feeding device, the automatic constant-pressure foam jet exerting device, the ultrasonic color fixing device, the microwave loose pre-drying room and the constant-tension rolling device in a penetrating mode to provide the cloth passing direction and cloth passing power for fabrics. The intelligent constant-pressure foam jet dyeing and finishing system substitutes traditional dyeing and finishing production process, so that the using amount of water is saved by more than 60-70%, drying energy consumption for dyeing and finishing fabrics is saved by more than 50%, and dyeing and finishing auxiliaries are saved by more than 30%.
Description
Technical field
The utility model belongs to dyeing and finishing systems technology field, is specifically related to a kind of intelligent constant voltage foam jet dyeing and finishing technique technology.
Background technology
Foam dyeing and finishing is the influence that is subjected to energy crisis late 1970s, a kind of low feeding that develops rapidly abroad, high energy-conservation dyeing and finishing processing method.China had once started the research and development climax of a ripple foam dyeing and finishing in the eighties in 20th century, but owing to be subjected to the restriction of the intellectuality control of equipment at that time and production technology level etc., this technology is failed to obtain sustainable development and further applied.In recent years, aggravation along with problems such as energy shortage and ecological deteriorations, enhancing gradually along with people's environmental consciousness, under the promotion of policies such as, consumption reduction energy-conservation in country, reduction of discharging, the cry of cleaner production grows to even greater heights, and cost of material is risen sharply in addition, and people urgently wish to develop a kind of brand-new dyeing and finishing technology new technology that can meet current national conditions, win increasingly competitive market, and the foam dyeing and finishing technology is a kind of most effectual way that achieves the above object.
With the water in the alternative dyeing and finishing auxiliaries of air, it is made foam be applied on the fabric, fabric is dyeed or puts foam dyeing and finishing technology that Here it is in order, we are domestic does not at present also have complete foam dyeing and finishing equipment, mainly is cannot break through at the technical of some keys.The applicant has used that two years tackled key problems nearly, carried out repetition test many times, finally solved the control of permanent tension force, intelligent constant voltage spray apply, permanent tension force clot, ultrasonic wave microwave color fixing etc. difficult problem, successfully developed the intelligent constant voltage foam jet equipment for dyeing and finishing of domestic first cover, this will be the revolution of equipment for dyeing and finishing and technology, and meaning is very great.
The utility model content
At the problem that prior art exists, the purpose of this utility model is to design the technical scheme that a kind of intelligent constant voltage foam jet dyeing and finishing system is provided.
Described a kind of intelligent constant voltage foam jet dyeing and finishing system, it is characterized in that comprising the entering arrangment by computer controlling center control, automatic constant-pressure foam jet bringing device, the Intelligent Dynamic foam-making apparatus, the automatic tension control system, the ultrasonic wave color-fixing device, the microwave pine pre-drying room of formula and permanent tension force clot device, described Intelligent Dynamic foam-making apparatus pipeline connects automatic constant-pressure foam jet bringing device, and described automatic tension control system runs through and is arranged on entering arrangment, automatic constant-pressure foam jet bringing device, the ultrasonic wave color-fixing device, provide away cloth direction and power for fabric between the microwave pine pre-drying room of formula and the permanent tension force clot device.
Described a kind of intelligent constant voltage foam jet dyeing and finishing system is characterized in that described entering arrangment is open width formula entering arrangment or debatching formula entering arrangment, and described entering arrangment comprises into cloth support, describedly advances in the cloth support to be provided with the photoelectricity automatic centring device.
Described a kind of intelligent constant voltage foam jet dyeing and finishing system, it is characterized in that described automatic constant-pressure foam jet bringing device comprises the jetting applicator body that is arranged on the fabric top, dyeing and finishing auxiliaries foam passage is set in the described jetting applicator body, described dyeing and finishing auxiliaries foam passage upper end is provided with pressure air import and dyeing and finishing auxiliaries foam inlet, described dyeing and finishing auxiliaries foam passage lower end is provided with the dyeing and finishing auxiliaries bubble jet mouth, described jetting applicator body both sides are slidingly matched sliding seat are set, and fixedly install the selvedge photoelectric sensor on the described sliding seat, seal drive motors and be used for sealing the closing device of dyeing and finishing auxiliaries bubble jet mouth.
Described a kind of intelligent constant voltage foam jet dyeing and finishing system is characterized in that described closing device comprises the piston type seal bar that is equipped with in dyeing and finishing auxiliaries foam passage.
Described a kind of intelligent constant voltage foam jet dyeing and finishing system, it is characterized in that described pressure air import below fixedly installs micropore pressure air deflector, be provided with the flow distribution plate of one group of oblique setting in the described dyeing and finishing auxiliaries foam passage, described dyeing and finishing auxiliaries foam passage lower end fixedly installs pressure sensor.
Described a kind of intelligent constant voltage foam jet dyeing and finishing system, it is characterized in that described Intelligent Dynamic foam-making apparatus comprises the gas-liquid mixed chamber, described gas-liquid mixed chamber divides three the tunnel to connect the chemical assistant feeding pipe respectively, air inlet pipeline and foam discharging pipeline, described chemical assistant feeding pipe comprises the chemical assistant import that pipeline connects, screw pump and fluid flowmeter, described air inlet pipeline comprises the compressed air inlet that pipeline connects, air cleaner and air mass flow amount controller, described foam discharging pipeline comprises dynamic mixing head and the foam outlet that pipeline connects, described dynamic mixing head is by the mixing head motor-driven, and described foam outlet pipeline connects the dyeing and finishing auxiliaries foam inlet in the automatic constant-pressure foam jet bringing device.
Described a kind of intelligent constant voltage foam jet dyeing and finishing system, it is characterized in that described ultrasonic wave color-fixing device comprises left stainless steel installing plate and right stainless steel installing plate, fixedly install ultrasonic transducer in the described left stainless steel installing plate medial surface corresponding with right stainless steel installing plate, described ultrasonic transducer connects supersonic generator, and described supersonic generator connects computer controlling center.
Described a kind of intelligent constant voltage foam jet dyeing and finishing system, it is characterized in that the pre-drying room of described microwave pine formula comprises incubation cavity, alternatively up and down arranges microwave generator and blast pipe in the described incubation cavity, described microwave generator and blast pipe both sides are provided with retaining stringing and the drying room fabric guide roll of walking cloth for fabric, described blast pipe is connected with the wet-emitting blower pipeline that is arranged on the incubation cavity top, also be provided with the FAI Fresh Air Intake pipeline in the described incubation cavity, described FAI Fresh Air Intake pipeline comprises the fresh air import that pipeline connects, the built-in airduct and the fresh air that are applied in the incubation cavity replenish mouth.
Described a kind of intelligent constant voltage foam jet dyeing and finishing system, it is characterized in that described permanent tension force clot device comprises clot support and swing span, described swing span one end is connected with the frame axle, both sides, swing span middle part are supported by the lift cylinder that is fixedly installed on the frame, swing span other end below arranges rolling-up mechanism, be provided with poor limit roller, roller and fabric guide roll in the swing span successively, the end that swing span is positioned at the rolling-up mechanism top fixedly installs photoelectric sensor.
Described a kind of intelligent constant voltage foam jet dyeing and finishing system, it is characterized in that described automatic tension control system comprises the first mop roller that is fixed on the entering arrangment, be fixedly installed on first fabric guide roll and second fabric guide roll of automatic constant-pressure foam jet bringing device front and back side, be fixedly installed on the second mop roller of ultrasonic wave color-fixing device front side, be provided with the first tension force measuring roll between the second above-mentioned fabric guide roll and the second mop roller, the described first tension force measuring roll two ends arrange and apply tension pick-up, the second above-mentioned mop roller rear side is provided with the second tension force measuring roll, the described second tension force measuring roll two ends arrange the rolling tension pick-up, and the described tension pick-up that applies is connected computer controlling center with the rolling tension pick-up.
Above-mentioned a kind of intelligent constant voltage foam jet dyeing and finishing system, reasonable in design, accurately control entering arrangment by computer controlling center, automatic constant-pressure foam jet applicator, the Intelligent Dynamic foam maker, automatic control system, the ultrasonic wave color-fixing device, the microwave pine pre-drying room of formula and permanent tension force clot device, the automaticity height, the feeding rate is (the feeding error is in 1%) precisely, process velocity fast (design speed be 10-60 rice/minute), the processing dimension scope is wide, carry out double-edged synchronous dyeing and finishing processing processing but the opposite house width of cloth is the fabric of 90CM-360CM, the product mass-energy after fabric is handled by foam dyeing and finishing is greatly improved.Use the alternative traditional dyeing and Finishing of intelligent constant voltage foam jet dyeing and finishing system of the present utility model, the use amount of water is saved more than the 60-70%, and the oven dry energy consumption behind the fabric finishing is saved more than 50%, and dyeing and finishing auxiliaries is saved more than 30%.
Description of drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is control principle figure of the present utility model;
Fig. 3 is the structural representation of the bright middle open width formula entering arrangment of we;
Fig. 4 is the structural representation of debatching formula entering arrangment in the utility model;
Fig. 5 is the structural representation of automatic constant-pressure foam jet bringing device in the utility model;
Fig. 6 is the sectional structure schematic diagram of automatic constant-pressure foam jet bringing device in the utility model;
Fig. 7 is the structural representation of Intelligent Dynamic foam-making apparatus in the utility model;
Fig. 8 is the structural representation of ultrasonic wave color-fixing device in the utility model;
Fig. 9 is the structural representation of the pre-drying room of microwave pine formula in the utility model;
Figure 10 is the structural representation of permanent tension force clot device in the utility model;
Figure 11 is the structural representation of automatic tension control system in the utility model.
Among the figure: the 1-entering arrangment; 101-advances the cloth support; 102-photoelectricity automatic centring device; 103-tension force mop roller; 104-debatching motor; The 105-magnetic powder brake; The tight cloth rewinder roll of 106-; 2-automatic constant-pressure foam jet bringing device; 201-dyeing and finishing auxiliaries bubble jet mouth; 202-dyeing and finishing auxiliaries foam passage; 203-micropore pressure air deflector; The import of 204-pressure air; 205-dyeing and finishing auxiliaries foam inlet; 206-selvedge photoelectric sensor; 207-seals drive motors; The 208-slide rail; 209-jetting applicator body; The 210-closing device; The 211-sliding seat; The 212-pressure sensor; The 213-flow distribution plate; 214-piston type seal bar; 3-Intelligent Dynamic foam maker; The import of 301-chemical assistant; The 302-compressed air inlet; The 303-air cleaner; 304-air mass flow amount controller; 305-mixing head motor; The dynamic mixing head of 307-; The 308-foam outlet; The 309-fluid flowmeter; The 310-screw pump; 4-automatic tension control system; The 401-first mop roller; 402-first fabric guide roll; 403-second fabric guide roll; The 404-first tension force measuring roll; The 405-second mop roller; 406-the 3rd tension force measuring roll; The 407-transition roller; The 408-expander; The 409-first angular adjustment roller; 410-applies tension pick-up; The 411-second angular adjustment roller; 412-third angle degree dancer rools; 413-rolling tension pick-up; 414-the 4th angular adjustment roller; 5-ultrasonic wave color-fixing device; 501-left side stainless steel installing plate; The right stainless steel installing plate of 502-; The 503-ultrasonic transducer; The pre-drying room of 6-microwave pine formula; The 601-microwave generator; 602-drying room fabric guide roll; 603-keeps off stringing; The built-in airduct of 604-; The 605-wet-emitting blower; The import of 606-fresh air; The 607-incubation cavity; The 608-Temperature Humidity Sensor; The 609-blast pipe; The 610-fresh air replenishes mouth; The permanent tension force clot of 7-device; 701-clot support; 702-difference limit roller; The 703-swing span; The 704-roller; The 705-fabric guide roll; The 706-photoelectric sensor; 707-clot motor; 708-rolling dolly; The 8-fabric; The 9-computer controlling center; 10-foam jet bringing device support; 11-ultrasonic wave color-fixing device support.
The specific embodiment
Further specify the utility model below in conjunction with Figure of description.
As depicted in figs. 1 and 2, a kind of intelligent constant voltage foam jet dyeing and finishing system comprises entering arrangment 1, automatic constant-pressure foam jet bringing device 2, Intelligent Dynamic foam-making apparatus 3, automatic tension control system 4, ultrasonic wave color-fixing device 5, the microwave pine pre-drying room 6 of formula and permanent tension force clot device 7.Wherein Intelligent Dynamic foam-making apparatus 3 pipelines connect automatic constant-pressure foam jet bringing device 2 provides the dyeing and finishing auxiliaries foam for it.Automatic tension control system 4 runs through and is arranged in entering arrangment 1, automatic constant-pressure foam jet bringing device 2, ultrasonic wave color-fixing device 5, the microwave pine pre-drying room 6 of formula and the permanent tension force clot device 7, for fabric 8 can in above-mentioned each device, advance the cloth provider to and power.In order accurately to control each device, computer controlling center 9 control entering arrangments 1, automatic constant-pressure foam jet applicator 2, Intelligent Dynamic foam maker 3, automatic control system 4, ultrasonic wave color-fixing device 5, the microwave pine pre-drying room 6 of formula and permanent tension force clot device 7.
Each device in computer controlling center 9 coordinated control systems.Computer controlling center 9 is made up of PLC and industrial touch screen displays etc. in the utility model.Intelligence constant voltage foam jet dyeing and finishing system is all controlled automatically by computer controlling center 9, the operator is as long as produce the required fabric tension of gram weight, the door width of cloth, the foam section of applying of the required speed of a motor vehicle, expansion ratio, liquid carrying rate, fabric, large package tension force etc. parameter by touch-screen input, and key startup just can be produced automatically.Also can carry out Long-distance Control or remote fault diagnosis by INTERNET in addition.
Simultaneously, intelligence constant voltage foam jet dyeing and finishing system also comprises a mounting system, and it comprises advancing cloth support 101, be used for the foam jet bringing device support 10 of fixing automatic constant-pressure foam jet bringing device in the entering arrangment 1, for the ultrasonic wave color-fixing device support 11 of mounting ultrasonic color-fixing device 5 and the clot support 701 of permanent tension force clot device 7.
Entering arrangment 1 is open width formula entering arrangment or debatching formula entering arrangment.As shown in Figure 3, open width formula entering arrangment comprises into cloth support 101, enters cloth support 101 upper ends and is set with into cloth rewinder roll 106, and the lower end is provided with the first mop roller 401 and transition roller 407, and the middle part is provided with photoelectricity automatic centring device 102.As shown in Figure 4, debatching formula entering arrangment comprises into cloth support 101 and is arranged on the into uncoil-stand of cloth support 101 belows, enter cloth support 101 upper ends and fixedly install tension force mop roller 103, the lower end is provided with the first mop roller 401 and transition roller 407, and the middle part is provided with photoelectricity automatic centring device 102.Uncoil-stand comprises debatching motor 104 and magnetic powder brake 105.Entering arrangment 1 is under the effect of photoelectricity automatic centring device 102, make fabric 8 remain under the state of centering and enter into automatic constant-pressure foam jet bringing device 2, in the effective gate width of cloth scope of fabric 8, accurately apply the state of creating a best for automatic constant-pressure foam jet bringing device 2.
As shown in Figure 5 and Figure 6, automatic constant-pressure foam jet bringing device 2 comprises the jetting applicator body 209 that is arranged on fabric 8 tops, be provided with dyeing and finishing auxiliaries foam passage 202 in the jetting applicator body 209, dyeing and finishing auxiliaries foam passage 202 upper ends are provided with pressure air import 204 and dyeing and finishing auxiliaries foam inlet 205, and dyeing and finishing auxiliaries foam passage 202 lower ends are provided with dyeing and finishing auxiliaries bubble jet mouth 201.Above-mentioned pressure air import 204 is connected with extraneous blowing plant, and dyeing and finishing auxiliaries foam inlet 205 is connected with Intelligent Dynamic foam-making apparatus 3.
In order to make that air evenly enters, below pressure air import 204, fixedly install micropore pressure air deflector 203; In order to make air and dyeing and finishing auxiliaries foams mix even, the flow distribution plate 213 that one group of oblique parallel distributes is set in dyeing and finishing auxiliaries foam passage 202; In order to improve the effect of injection, fixedly install pressure sensor 212 in dyeing and finishing auxiliaries foam passage 202 lower ends.
During work, when fabric 8 process automatic constant-pressure foam jet bringing devices 2, selvedge photoelectric sensor 206 detects the border of fabric 8, signal is sent to computer controlling center 9, computer controlling center 9 is ordered about and is sealed drive motors 207 runnings, make sliding seat 211 move, thereby 214 motions of the piston type seal bar in feasible and the closing device 210, block the unnecessary dyeing and finishing auxiliaries bubble jet mouth 201 in the outside, fabric 8 borders, automatic constant-pressure foam jet bringing device 2 requires the liquid carrying rate of setting automatically according to dyeing and finishing then, expulsion pressure sprays the completely stable foams that contain dyeing and finishing auxiliaries to fabric 8, make foam quick shattered to pieces also rapid permeability synchronously of the moment when touching fabric in fabric fibre, the applied amount of foam (liquid carrying rate) is computer controlling center 9 according to by the gram weight of dyeing and finishing fabric (every square metre weight), the door width of cloth waits to calculate back control automatically, the accurate feeding of Here it is foam dyeing and finishing.
As shown in Figure 7, Intelligent Dynamic foam-making apparatus 3 comprises gas-liquid mixed chamber 306, and wherein the gas-liquid mixed chamber connected chemical assistant feeding pipe, air inlet pipeline and foam discharging pipeline in 306 minutes three the tunnel respectively.The chemical assistant feeding pipe comprises chemical assistant import 301, screw pump 310 and the fluid flowmeter 309 that pipeline connects, the air inlet pipeline comprises compressed air inlet 302, air cleaner 303 and the air mass flow amount controller 304 that pipeline connects, foam discharging pipeline comprises dynamic mixing head 307 and the foam outlet 308 that pipeline connects, and dynamically mixing head 307 is driven by mixing head motor 305.
During work, screw pump 310 is containing water, the liquid of dyeing and finishing auxiliaries is transported in gas-liquid mixed chamber 306 and the dynamic mixing head 307 by fluid flowmeter 309 successively according to the flow of manufacturing technique requirent, 304 of air mass flow amount controllers are controlled compressed-air actuated flow automatically according to producing required blowing ratio (expansion ratio), dyeing and finishing liquid and air are dynamically fully mixing in the mixing head 307, and producing foam through dynamic mixing head 307 rotors with the THE ADIABATIC SHEAR IN of stator, the dyeing and finishing foams that dynamic mixing head 307 produces directly enter automatic constant-pressure foam jet bringing device 2 through carrier pipe.
As shown in Figure 8, ultrasonic wave color-fixing device 5 comprises left stainless steel installing plate 501 and right stainless steel installing plate 502, fixedly install ultrasonic transducer 503 in the corresponding medial surface of left side stainless steel installing plate 501 and right stainless steel installing plate 502, ultrasonic transducer 503 connects supersonic generators.And the running by computer controlling center 9 auto-control supersonic generators.
During work, when fabric 8 just enters into ultrasonic wave color-fixing device 5 after automatic constant-pressure foam jet bringing device 2 comes out, fabric 8 after the dyeing and finishing is through hyperacoustic high frequency oscillation, diastole fast can appear in fabric fibre, dressing liquid enters into the molecule the inside of fabric 8 fibers in the moment of fabric 8 fiber diastoles, hyperacoustic high frequency oscillation causes cavitation effect also can for the water of dressing liquid the inside, and cavity can produce huge explosive force when burying in oblivion, thereby impels the infiltration of past fabric 8 the insides more rapidly of dyeing and finishing liquid.Fabric 8 is handled its COLOR FASTNESS of back, washing fastness, dried wet-milling fastness etc. through ultrasonic wave and all can be improved a lot; the ultrasonic wave fixation is compared with traditional chemical assistant fixation; biggest advantage is to have omitted the rinsing process behind the fabric finishing; save water resource and oven dry energy consumption greatly, protected ecological environment again greatly.
As shown in Figure 9, the pre-drying room 6 of microwave pine formula comprises incubation cavity 608, and incubation cavity 608 is made of the heat-preservation cotton door-plate.Alternatively up and down arranges microwave generator 601 and blast pipe 610 in the incubation cavity 608, is provided with retaining stringing 603 and the drying room fabric guide roll 602 that detours for fabric 8 at microwave generator 601 and blast pipe 610 both sides.Like this under the guide effect of retaining stringing 603 and drying room fabric guide roll 602, fabric 8 complications are shuttled back and forth in 610 groups of microwave generator 601 and blast pipes, have prolonged drying time.The pre-drying room 6 of microwave pine formula is provided with two independently gas-circulating systems, blast pipe 610 formations that one route is fixed on the wet-emitting blower 605 at incubation cavity 608 tops and is connected with wet-emitting blower 605 pipelines, wet-emitting blower 605 is discharged hot gas from incubation cavity 608, be recycled in the incubation cavity 608, discharged by blast pipe 610; The fresh air import 606 that another route pipeline connects, the built-in airduct 604 and the fresh air that are applied in the incubation cavity 608 replenish mouthful 611 formations, for incubation cavity 608 provides ozone.
In order to monitor the humiture of incubation cavity 608, in incubation cavity 608, be provided with Temperature Humidity Sensor 608 simultaneously.The signal that computer controlling center 9 transmits according to Temperature Humidity Sensor 608 is regulated and control the pre-drying room 6 of microwave pine formula.
The main effect of the pre-drying room 6 of microwave pine formula is characteristics of utilizing microwave generator 601 low-temperature heats, allow the hydrone in the fabric 8 under the effect of microwave, take place to swash the high velocity impact of the utmost point and produce heat, moisture is overflowed from fabric fast, thereby reach the purpose of preliminary drying.The oven dry of microwave pine formula does not have any influence to the fiber of fabric, can keep the original characteristic of fabric and style after the oven dry fully.Can further promote the COLOR FASTNESS of dyeing and finishing fabric and do the wet fastness of rubbing that this is that other any drying mode is irreplaceable by the microwave preliminary drying, microwave pine formula preliminary drying also is to prepare for baking of next step.
As shown in figure 10, permanent tension force clot device 7 comprises frame 701 and swing span 703, and swing span 703 1 ends are connected with 701 of frames, and 703 liang of middle side parts of swing span are supported by the lift cylinder 711 that is fixedly installed on the frame 1, and other end below arranges rolling-up mechanism.Rolling-up mechanism comprises rolling dolly 708 and the clot motor 706 that is fixedly installed on the rolling dolly 708.Also be fixed with poor limit roller 702, roller 704 and fabric guide roll 705 on the swing span 703.The end that swing span 703 is positioned at the rolling-up mechanism top fixedly installs photoelectric sensor 706.Photoelectric sensor 706 is used for the height of induction rolling-up mechanism fabric 8.
During work, computer controlling center 9 is set the height of fabric 8 and swing span 703 in the rolling-up mechanisms, controls the rotating speed of clot motor 706 simultaneously.Because roller 704 middle parts have upward bent structure, feasible fabric 8 by roller 704 is under the stretching state all the time, when photoelectric sensor 706 senses that height between fabric 8 and the swing span 703 diminishes or when becoming big, lift cylinder 711 carries out telescopic adjustment, guarantee that fabric 8 and swing span 703 are in the height of setting all the time, adjust the tension force of fabric 8 by the rotating speed of adjusting clot motor 706, make in its tension value that is stabilized in setting.
As shown in figure 11, can automatic tension control system 4 be set in the system normally the moving ahead of whole system in order to guarantee fabric 8, automatic tension control system 4 runs through whole system.
Automatic tension control system 4 comprises and is arranged on the first mop roller 401 in the mounting system, transition roller 407, expander 408, first fabric guide roll 402, second fabric guide roll 403, the first angular adjustment roller 409, the first tension force measuring roll 404, the second angular adjustment roller 411, the second mop roller 405, third angle degree dancer rools 412, the second tension force measuring roll 406 and the 4th angular adjustment roller 414 from left to right.
Wherein the first mop roller 401 is fixed on entering arrangment 1, first fabric guide roll 402 and second fabric guide roll 403 are fixedly installed on automatic constant-pressure foam jet bringing device 2 front and back sides, the second mop roller 405 is fixedly installed on ultrasonic wave color-fixing device 5 front sides, the first tension force measuring roll, 404 two ends arrange and apply tension pick-up 410, the second tension force measuring roll, 406 two ends arrange rolling tension pick-up 413, apply tension pick-up 410 and are connected computer controlling center 9 with rolling tension pick-up 413.
During work, the speed of the first mop roller 401 is exactly the speed of the production needs of setting, can set the speed of a motor vehicle by computer controlling center 9,405 on the second mop roller is adjusted automatically according to producing required tension force, set tension force by computer controlling center 9, apply tension pick-up 410 and rolling tension pick-up 413 real-time detected tension data is delivered to computer controlling center 9, computer controlling center 9 is by passing to frequency converter to control signal again after the computing, and frequency converter is controlled the speed of the second mop roller 405 more automatically.Automatic tension control system 4 can accurately be controlled the tension force that is applied in fabric automatically, and the tension force when making fabric through applicator remains unanimity, vertically applies inhomogeneous aberration problem with regard to thorough the solution like this.
Intelligence constant voltage foam jet dyeing and finishing system automation degree height, accurately feeding (the feeding error is in 1%), process velocity fast (design speed be 10-60 rice/minute), the fabric width scope wide (fabric door width of cloth 90CM-360CM) of processing fabric, in addition can also be to positive and negative two dyeing and finishing auxiliarieses that apply difference in functionality simultaneously of fabric, so intelligent constant voltage foam jet dyeing and finishing system can satisfy people's demand more and more higher to the multifunctional textile product fully, foam dyeing and finishing not only economizes on resources, realize the zero-emission of sewage, and can also improve the COLOR FASTNESS of dyeing and finishing fabric.Contrast after tested, foam dyeing and finishing can improve one more than the grade than the COLOR FASTNESS of traditional handicraft, fabrics flame resistance behind the foam finishing, three anti-etc. can both reach or surpasses American-European standard, it is the optimal path that China Textile enters international high-end market, also be the bridge of industries such as the Chinese costume man spins wounds international famous brand, so intelligent constant voltage foam jet dyeing and finishing system will become the preferred unit of textile printing and dyeing industry upgrading.
Shown in the above and the figure only is preferred embodiment of the present utility model.Should be pointed out that for the person of ordinary skill of the art under the prerequisite that does not break away from the utility model principle, can also make some modification and improvement, these also should be considered as belonging to protection domain of the present utility model.
Claims (10)
1. intelligent constant voltage foam jet dyeing and finishing system, it is characterized in that comprising the entering arrangment (1) by computer controlling center (9) control, automatic constant-pressure foam jet bringing device (2), Intelligent Dynamic foam-making apparatus (3), automatic tension control system (4), ultrasonic wave color-fixing device (5), the microwave pine pre-drying room of formula (6) and permanent tension force clot device (7), described Intelligent Dynamic foam-making apparatus (3) pipeline connects automatic constant-pressure foam jet bringing device (2), and described automatic tension control system (4) runs through and is arranged on entering arrangment (1), automatic constant-pressure foam jet bringing device (2), ultrasonic wave color-fixing device (5), provide away cloth direction and power for fabric (8) between the microwave pine pre-drying room of formula (6) and the permanent tension force clot device (7).
2. a kind of intelligent constant voltage foam jet dyeing and finishing as claimed in claim 1 system, it is characterized in that described entering arrangment (1) is open width formula entering arrangment or debatching formula entering arrangment, described entering arrangment (1) comprises into cloth support (101), describedly advances in the cloth support (101) to be provided with photoelectricity automatic centring device (102).
3. a kind of intelligent constant voltage foam jet dyeing and finishing as claimed in claim 1 system, it is characterized in that described automatic constant-pressure foam jet bringing device (2) comprises the jetting applicator body (209) that is arranged on fabric (8) top, dyeing and finishing auxiliaries foam passage (202) is set in the described jetting applicator body (209), described dyeing and finishing auxiliaries foam passage (202) upper end is provided with pressure air import (204) and dyeing and finishing auxiliaries foam inlet (205), described dyeing and finishing auxiliaries foam passage (202) lower end is provided with dyeing and finishing auxiliaries bubble jet mouth (201), described jetting applicator body (209) both sides are slidingly matched sliding seat (211) are set, and fixedly install selvedge photoelectric sensor (206) on the described sliding seat (211), seal drive motors (207) and be used for sealing the closing device (210) of dyeing and finishing auxiliaries bubble jet mouth (201).
4. a kind of intelligent constant voltage foam jet dyeing and finishing as claimed in claim 3 system is characterized in that described closing device (210) comprises the piston type seal bar (214) that is equipped with in dyeing and finishing auxiliaries foam passage (202).
5. a kind of intelligent constant voltage foam jet dyeing and finishing as claimed in claim 3 system, it is characterized in that described pressure air import (204) below fixedly installs micropore pressure air deflector (203), be provided with the flow distribution plate (213) of one group of oblique setting in the described dyeing and finishing auxiliaries foam passage (202), described dyeing and finishing auxiliaries foam passage (202) lower end fixedly installs pressure sensor (212).
6. a kind of intelligent constant voltage foam jet dyeing and finishing as claimed in claim 1 system, it is characterized in that described Intelligent Dynamic foam-making apparatus (3) comprises gas-liquid mixed chamber (306), described gas-liquid mixed chamber (306) divides three the tunnel to connect the chemical assistant feeding pipe respectively, air inlet pipeline and foam discharging pipeline, described chemical assistant feeding pipe comprises the chemical assistant import (301) that pipeline connects, screw pump (310) and fluid flowmeter (309), described air inlet pipeline comprises the compressed air inlet (302) that pipeline connects, air cleaner (303) and air mass flow amount controller (304), described foam discharging pipeline comprises dynamic mixing head (307) and the foam outlet (308) that pipeline connects, described dynamic mixing head (307) is driven by mixing head motor (305), and described foam outlet (308) pipeline connects the dyeing and finishing auxiliaries foam inlet (205) in the automatic constant-pressure foam jet bringing device (2).
7. a kind of intelligent constant voltage foam jet dyeing and finishing as claimed in claim 1 system, it is characterized in that described ultrasonic wave color-fixing device (5) comprises left stainless steel installing plate (501) and right stainless steel installing plate (502), fixedly install ultrasonic transducer (503) in described left stainless steel installing plate (501) medial surface corresponding with right stainless steel installing plate (502), described ultrasonic transducer (503) connects supersonic generator, and described supersonic generator connects computer controlling center (9).
8. a kind of intelligent constant voltage foam jet dyeing and finishing as claimed in claim 1 system, it is characterized in that the described microwave pine pre-drying room of formula (6) comprises incubation cavity (608), alternatively up and down arranges microwave generator (601) and blast pipe (610) in the described incubation cavity (608), described microwave generator (601) and blast pipe (610) both sides are provided with retaining stringing (603) and the drying room fabric guide roll (602) of walking cloth for fabric (8), described blast pipe (601) is connected with wet-emitting blower (605) pipeline that is arranged on incubation cavity (608) top, described incubation cavity also is provided with the FAI Fresh Air Intake pipeline in (608), and described FAI Fresh Air Intake pipeline comprises the fresh air import (606) that pipeline connects, the built-in airduct (604) and the fresh air that are applied in the incubation cavity (608) replenish mouthful (611).
9. a kind of intelligent constant voltage foam jet dyeing and finishing as claimed in claim 1 system, it is characterized in that described permanent tension force clot device (7) comprises clot support (701) and swing span (703), described swing span (703) one ends are connected with frame (701) axle, both sides, swing span (703) middle part are supported by the lift cylinder (711) that is fixedly installed on the frame (1), swing span (703) other end below arranges rolling-up mechanism, be provided with poor limit roller (702) in the swing span (703) successively, the end that roller (704) and fabric guide roll (705), swing span (703) are positioned at the rolling-up mechanism top fixedly installs photoelectric sensor (706).
10. a kind of intelligent constant voltage foam jet dyeing and finishing as claimed in claim 1 system, it is characterized in that described automatic tension control system (4) comprises the first mop roller (401) that is fixed on the entering arrangment (1), be fixedly installed on first fabric guide roll (402) and second fabric guide roll (403) of automatic constant-pressure foam jet bringing device (2) front and back side, be fixedly installed on the second mop roller (405) of ultrasonic wave color-fixing device (5) front side, be provided with the first tension force measuring roll (404) between above-mentioned second fabric guide roll (403) and the second mop roller (405), described first tension force measuring roll (404) two ends arrange and apply tension pick-up (410), second above-mentioned mop roller (405) rear side is provided with the second tension force measuring roll (406), described second tension force measuring roll (406) two ends arrange rolling tension pick-up (413), and the described tension pick-up (410) that applies is connected computer controlling center (9) with rolling tension pick-up (413).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320153263 CN203159924U (en) | 2013-03-29 | 2013-03-29 | Intelligent constant-pressure foam jet dyeing and finishing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320153263 CN203159924U (en) | 2013-03-29 | 2013-03-29 | Intelligent constant-pressure foam jet dyeing and finishing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203159924U true CN203159924U (en) | 2013-08-28 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320153263 Withdrawn - After Issue CN203159924U (en) | 2013-03-29 | 2013-03-29 | Intelligent constant-pressure foam jet dyeing and finishing system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203159924U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103173955A (en) * | 2013-03-29 | 2013-06-26 | 宋金火 | Intelligent constant pressure bubble jet dyeing and finishing system |
| CN110156183A (en) * | 2019-04-30 | 2019-08-23 | 新建特阔漂整（南通）有限公司 | Scouring and bleaching production line sewage treatment process |
-
2013
- 2013-03-29 CN CN 201320153263 patent/CN203159924U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103173955A (en) * | 2013-03-29 | 2013-06-26 | 宋金火 | Intelligent constant pressure bubble jet dyeing and finishing system |
| CN103173955B (en) * | 2013-03-29 | 2014-12-17 | 宋金火 | Intelligent constant pressure bubble jet dyeing and finishing system |
| CN110156183A (en) * | 2019-04-30 | 2019-08-23 | 新建特阔漂整（南通）有限公司 | Scouring and bleaching production line sewage treatment process |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130828 Effective date of abandoning: 20141217 |
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| RGAV | Abandon patent right to avoid regrant |