CN101798740A - Multifunctional fulling and softening finishing machine - Google Patents

Abstract

The invention discloses a multifunctional fulling and softening finishing machine which comprises a box body, wherein a stainless steel roller is arranged in the box body, the roller can rotate at a high speed under the driving of a driving device, air holes are uniformly distributed on the wall of the roller, an impact plate is arranged behind the roller, and a main tank for containing washing liquid is arranged below the roller; the roller is also provided with an airflow circulating device which sucks air from the inner side of the roller, sprays airflow on the outer surface of the roller from an air return opening above the roller through a circulating pipeline, the width of the air return opening is equivalent to that of the roller, and a fan is arranged on the circulating pipeline. The invention has the advantages of solving the difficult problems of washing, softening and the like of light and thin fabrics and knitted fabrics made of cotton, hemp, wool, silk, chemical fiber and the like, improving the treatment efficiency, reducing the treatment cost and reducing the pollution to the environment in the post-treatment processes of fulling, softening, drying and the like of the fabrics.

Description

Multifunctional milling and soft finishing machine

technical field

The invention belongs to a textile after-finishing device with multiple functions such as shrinking, softening, washing and drying.

Background technique

The traditional finishing equipment has a low degree of automation, a large bath ratio, low efficiency, high energy consumption, and is not energy-saving and environmentally friendly. In the finishing process of traditional equipment, the fabric is conveyed by mechanical pressure, which is easy to cause fabric pleating and produce defective products. Especially for some light fabrics and knitted fabrics made of cotton, hemp, wool, silk, chemical fiber, etc., deformation and pleating are more likely to occur, which increases the difficulty of post-processing.

Contents of the invention

In order to overcome the deficiencies of existing equipment in the processing of fabric milling, softening and washing, which easily cause fabric pleating, deformation, low efficiency, and complicated operation, the present invention provides a multifunctional milling and softening finishing machine, which can Avoid fabric wrinkles and deformation during milling, softening, washing, etc., and reduce post-processing costs. At the same time, the equipment is fully automated, easy to operate, and high in efficiency.

The technical solution adopted by the present invention to solve the technical problem is: a multi-functional shrinking and soft finishing machine, which includes a box body, and a stainless steel roller is arranged in the box body, and the above-mentioned roller can rotate at a high speed under the drive of the driving device. There are air holes evenly distributed on the wall of the drum, and an impact plate is arranged at the rear of the drum, and the main tank for holding the washing liquid is located below the drum; The air return port on the top of the cylinder is sprayed on the air flow circulation device on its outer surface. The width of the above return air port is equivalent to the width of the roller, and a fan is arranged on the above circulation pipeline.

The inner side of the above-mentioned roller is provided with a suction cylinder corresponding to the above-mentioned air return port. The air inlet of the air suction cylinder faces the air return port and its width is slightly smaller than the inner width of the roller. The air outlet of the suction cylinder is connected to the circulation pipeline. The air suction tube with the above structure is beneficial to suck the airflow blown out from the air return port into the circulation pipeline as much as possible.

A heat exchanger is arranged on the circulation pipeline of the above-mentioned air circulation device;

There are at least two groups of fleeces arranged on the outer wall of the above-mentioned roller, and each group of fleeces includes two rows of fleeces arranged along the width direction of the roller and facing oppositely;

A shrinking machine and a water rolling machine can also be arranged in front of the above-mentioned rollers.

The drive of the above-mentioned roller is realized by the following structure: the connecting rod connects the shaft fitting, the transmission shaft and the roller matched with the tapered surface, and the shaft fitting is fixed on the wallboard on one side to form a cantilever structure. When working, the motor and reducer drive the driving pulley, the belt, the driven pulley rotate, and the transmission shaft drives the main roller to rotate, and the waterproof device plays a sealing role. When the work stops, the supporting seat supports the roller.

The present invention can have the following working process: firstly, the fabric is bypassed successively by the shrinking equipment, water rolling machine and roller, and the remaining part sinks into the washing liquid in the main tank, and then it is connected end to end through sewing; the rotation of the roller drives the fabric At the same time, the fan sucks the airflow from the roller at high speed, and the airflow is blown back to the outer surface of the roller through the circulation pipeline. The fabric above the roller is pressed and attached to the roller under the joint action of the outer pressure of the airflow and the inner suction On the outer surface of the cylinder, the roller rotates at a high speed, driving the fabric to move to the rear side. After passing the highest point, the pressure and suction of the airflow are lost. Due to inertia, the fabric hits the impact plate on the rear side, thus achieving the purpose of washing and softening , The paddle on the surface of the roller can fully displace the fabric and ensure the uniform effect of the fabric. If drying or hot air drying is required, the heat exchanger on the circulation pipeline can provide high-temperature air into the equipment, and fully exchange heat with the circulation airflow to ensure the temperature required by the process. When shrinking treatment is required, the shrinking equipment can be adjusted so that the fabric has a shrinking effect after passing through. The water squeezer can squeeze out the excess water in the fabric before drying, reducing the energy consumption of the drying operation. After the fabric treatment is completed, the fabric is automatically exported from the inside of the equipment through the fabric outlet device.

The invention makes the fibers of the fabric swell under the action of air suction and pressure to form a lasting effect. The roller drives the fabric to hit the impact plate on the rear side, so as to achieve the purpose of cleaning and softening the fabric. The fabric passes through the shrinking equipment during operation to produce a shrinking effect. Because there is no mechanical pressure and tension in the running process of the fabric of the present invention, and the eddy current can be controlled, the fabric will not produce wrinkles, and the stability of the fabric size can be fully guaranteed. Due to the synchronous depressurization effect caused by the depressurization in the roller, the liquid on the fabric is atomized and evenly distributed on the surface of the fabric. Driven by the airflow, it passes through the fabric fibers at high speed, which greatly reduces the processing time and improves the production efficiency. Washing efficiency, thus reducing the damage to the fabric caused by washing. The present invention can also combine the wet treatment with the direct drying in the machine, without taking the textile out of the machine, and then process it in the centrifuge or liquid squeezer, and the large amount of air blown by the fan is heated by a special heat exchanger , and then pass it through the textile attached to the roller, so that the drying cycle is very short. The equipment is easy to operate, and the air pressure, flow rate, temperature, roller speed, water volume, water temperature, working time and other parameters are all automatically controlled according to the process, avoiding the loss caused by human error. The beneficial effect of the present invention is that it solves the difficult problems in washing and softening light and thin fabrics and knitted fabrics made of cotton, hemp, wool, silk, chemical fiber, etc. , improve processing efficiency, reduce processing costs and environmental pollution.

Description of drawings

The present invention will be further described below in conjunction with the accompanying drawings.

Fig. 1 is a longitudinal sectional structure diagram of the present invention;

Fig. 2 is the top view of Fig. 1;

Fig. 3 is the transmission schematic diagram of roller of the present invention;

Fig. 4 is the right view of Fig. 3;

Fig. 5 is a structural schematic diagram of an embodiment of the roller of the present invention;

Fig. 6 is a structural schematic diagram of the impact plate of the present invention.

In the figure 1. Main trough, 2. Shrinking equipment, 3. Water rolling machine, 4. Cloth output equipment, 5. Safety door, 6. Wall panel, 7. Roller, 8. Air outlet, 9. Impact plate, 10 .Heat exchanger, 11. Suction tube, 12. Transition air duct, 13. Fan, 14. Main air duct, 15. Protection frame, 16. Driven pulley, 17. Motor, reducer, 18. Drive pulley, 19. bearing seat, 20. waterproof device, 21. shaft fitting, 22. power transmission shaft, 23. connecting rod, 24. dial, 25. air hole.

Detailed ways

The technical contents not mentioned below can adopt or learn from the prior art.

As shown in Figures 1, 2, 3, 4, 5, and 6, the fabrics are sewn end to end, bypassing the shrinking equipment 2, the water rolling machine 3 and the main roller 7 in turn, and the rest sinks to the washing machine of the main tank 1. In the liquid, the fan 13 sucks at high speed from the main roller 7, the airflow passes through the air duct 8, and the air holes 25 on the roller blow back to the surface of the main roller 7, under the joint action of the outer pressure of the airflow and the inner suction, The fabric is pressed onto the surface of the main roller 7, and the roller rotates at a high speed, driving the fabric to move to the rear side. After passing the highest point, the pressure and suction of the airflow are lost. Due to inertia, the fabric hits the impact plate 9 on the rear side, Thereby the purpose of washing and softening is achieved, and the surface of the main roller 7 is welded with a fleece sheet, which can fully displace the fabric and ensure that the effect of the fabric is even. If drying or hot air drying is required, the heat exchanger 10 on the rear side of the air duct 8 can provide high-temperature air to enter the equipment, and fully exchange heat with the circulating air flow to ensure the temperature required by the process. When it is necessary to shrink the fabric, you can adjust the shrinking device 2 so that the fabric has a shrinking effect after passing through. The water squeezer 3 can squeeze out excess water in the fabric before drying, reducing the energy consumption of the drying operation. After the fabric treatment is completed, the fabric is automatically exported from the inside of the device by the cloth outlet device 4 .

In Fig. 2, under the high-speed suction of the fan 13, the air flow is blown back to the surface of the main roller 7 from the suction cylinder 11 through the transitional air duct 12 and the main air duct 14, forming a circulating air path.

In Fig. 3, the connecting rod 24 connects the shaft fitting 22, the drive shaft 23 and the main roller 7 matched with the tapered surface thereof, and the shaft fitting 22 is fixed on the wallboard on one side to form a cantilever structure. When working, motor, speed reducer 17 drive driving pulley 18, drive main roller 7 to rotate through belt, driven pulley rotation 16, power transmission shaft 23, and waterproof device 21 plays sealing effect. When the work is stopped, the bearing seat 19 supports the main roller 7 .

The present invention includes but is not limited to the above embodiments, such as the setting of the air circulation pipeline, the selection of the shrinking equipment, the watering machine, the driving mode of the roller, etc., can be adjusted according to the actual situation.

Claims (10)

1. Multifunctional milling and softening finishing machine, characterized in that: said multifunctional shrinking and softening finishing machine comprises a casing, and stainless steel rollers are arranged in the casing, and the above-mentioned rollers can rotate at a high speed under the drive of the driving device. There are air holes evenly distributed on the wall of the roller, an impact plate is arranged at the rear of the roller, and the main tank for holding the lotion is located below the roller; The air circulation device is sprayed on the outer surface of the air return port above the roller, the width of the return air port is equivalent to the width of the roller, and a fan is arranged on the above circulation pipeline. 2. The multifunctional milling and softening finishing machine according to claim 1, characterized in that: the inner side of the above-mentioned roller is provided with a suction tube corresponding to the above-mentioned air return port, the air inlet of the suction tube is towards the return air port and Its width is slightly smaller than the inner width of the roller, and the air outlet of the suction cylinder is connected with the circulation pipeline. The air suction tube with the above structure is beneficial to suck the airflow blown out from the air return port into the circulation pipeline as much as possible. 3. The multifunctional milling and softening finishing machine according to claim 1 or 2, characterized in that: a heat exchanger is arranged on the circulation pipeline of the air circulation device. 4. The multifunctional milling and soft finishing machine according to claim 1 or 2, characterized in that: at least two groups of plucked sheets are arranged on the outer wall of the above-mentioned roller, and each group of plucked sheets includes two rows along the width direction of the roller. Fleece pieces arranged and facing opposite. 5. The multifunctional milling and soft finishing machine according to claim 3, characterized in that: at least two groups of plucked sheets are arranged on the outer wall of the above-mentioned roller, and each group of plucked sheets includes two rows arranged along the width direction of the roller and Facing the opposite side of the pluck. 6. The multifunctional milling and softening finishing machine according to claim 1 or 2, characterized in that: a shrinking machine and a water squeezer can also be arranged in front of the above-mentioned roller. 7. The multifunctional milling and softening finishing machine according to claim 3, characterized in that: a shrinking machine and a water squeezer can also be arranged in front of the above-mentioned roller. 8. The multifunctional milling and softening finishing machine according to claim 4, characterized in that: a shrinking machine and a water squeezer can also be arranged in front of the above-mentioned roller. 9. The multifunctional milling and soft finishing machine according to claim 1 or 2, characterized in that: the driving of the roller is realized by the following structure, the connecting rod connects the shaft fitting, the transmission shaft and the cone The matching rollers are connected together, and the warp shaft fitting is fixed on one side of the wallboard to form a cantilever structure. The motor and reducer drive the driving pulley, and the belt, the driven pulley rotate, and the transmission shaft drives the roller to rotate. 10. The multifunctional milling and soft finishing machine according to claim 3, characterized in that: the driving of the roller is realized by the following structure, the connecting rod cooperates the shaft sleeve, the transmission shaft and the conical surface thereof The rollers are connected together, and the warp shaft fitting is fixed on one side of the wallboard to form a cantilever structure. The motor and reducer drive the driving pulley, the belt, the driven pulley rotate, and the transmission shaft drives the roller to rotate.

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